CN104577968A - Three-phase overvoltage, under-voltage and default phase integrated protection circuit - Google Patents

Three-phase overvoltage, under-voltage and default phase integrated protection circuit Download PDF

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Publication number
CN104577968A
CN104577968A CN201510060790.7A CN201510060790A CN104577968A CN 104577968 A CN104577968 A CN 104577968A CN 201510060790 A CN201510060790 A CN 201510060790A CN 104577968 A CN104577968 A CN 104577968A
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China
Prior art keywords
voltage
diode
phase
resistance
anode
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CN201510060790.7A
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Chinese (zh)
Inventor
王金成
何蒋
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Shanghai Hezong Welding Equipment Manufacturing Co Ltd
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Shanghai Hezong Welding Equipment Manufacturing Co Ltd
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Priority to CN201510060790.7A priority Critical patent/CN104577968A/en
Publication of CN104577968A publication Critical patent/CN104577968A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of welding machine circuits, and in particular relates to a three-phase overvoltage, under-voltage and default phase integrated protection circuit which comprises a diode, a resistor, a capacitor, a photoelectric coupler, a triode, a contact and a power tube. Compared with the prior art, the three-phase overvoltage, under-voltage and default phase integrated protection circuit has the advantages that a function of protecting electric equipment and power grids is achieved by cutting off a power supply circuit through an execution mechanism, the circuit is simple, the cost is low, the design is smart and the reliability is high as no sensitive detection chip is needed, and multiple protection functions can be achieved.

Description

A kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit
Technical field
The present invention relates to welder circuit technical field, specifically a kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit.
Background technology
At the equipment using three-phase electricity to power as three phase arc welder, in the power consumption equipments such as threephase motor, frequent meeting is opened very or the fluctuation of electrical network ability due to high power load, cause the overvoltage of three-phase voltage and under-voltage, three-phase electricity consumption situation unbalanced, may cause phase shortage and the imbalance of three-phase electricity, also user's wrong voltage may be there is when reality uses, phase shortage is result in as 220V voltage misconnection missed to 380V voltage or three phase connections, and these situations all likely cause the damage of power consumption equipment, even cause the fault of electrical network, cause serious consequence.
Summary of the invention
The present invention, for overcoming the deficiencies in the prior art, provides a kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit, and cut off supply line by actuator thus play the effect of protection power consumption equipment and electrical network, this circuit is good through actual product application response.
For achieving the above object, design a kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit, comprise diode, resistance, electric capacity, photoelectrical coupler, triode, contactor, power tube, it is characterized in that: one end of contactor connects the collector electrode of power supply, the negative electrode of diode seven, one end of resistance seven and photoelectrical coupler one respectively; The other end of contactor connects the anode of diode seven, the drain electrode of power tube respectively; The source electrode of power tube connects the negative pole of electric capacity three, the collector electrode of triode, one end of resistance six, the emitter of photoelectrical coupler two and ground connection respectively; The collector electrode of the gate pole of the power tube other end of contact resistance seven, the positive pole of electric capacity three, the emitter of triode and photoelectrical coupler two respectively; The positive pole of the positive pole of photoelectrical coupler one luminous tube one end of contact resistance five, one end of resistance three, one end of resistance four and photoelectrical coupler two luminous tube respectively; The negative pole other end of contact resistance five and the negative electrode of voltage stabilizing didoe one respectively of electric coupling one luminous tube; The negative pole other end of contact resistance four, the negative electrode of voltage stabilizing didoe two respectively of electric coupling two luminous tube; The anode of voltage stabilizing didoe one connects the anode of the anode of voltage stabilizing didoe two, one end of electric capacity one, one end of resistance two, the anode of diode six, the anode of diode four and diode two respectively; The other end of resistance three connects the anode of voltage stabilizing didoe three, the negative electrode of the negative electrode of voltage stabilizing didoe three one end of contact resistance one, the negative electrode of diode five, the negative electrode of diode three and diode one respectively; The other end other end of contact resistance one and the other end of resistance two respectively of electric capacity one; The anode of diode one connects the negative electrode of diode two; The anode of diode three connects the negative electrode of diode four; The anode of diode five connects the negative electrode of diode six.
Described transistor base is the other end of contact resistance six, the emitter of photoelectrical coupler one respectively.
Described voltage stabilizing didoe two is voltage-stabiliser tube TL431 able to programme, and the R pin of voltage stabilizing didoe two connects the other end of the other end of electric capacity one, the other end of resistance one and resistance two respectively.
Described diode one is connected Ua voltage with between diode two.
Described diode three is connected Ub voltage with between diode four.
Described diode five is connected Uc voltage with between diode six.
Described electric capacity three is electrochemical capacitor.
Described photoelectrical coupler one and the model of photoelectrical coupler two are PC817.
The model of described power tube is 2N7002K.
The model of described contactor is LC1-D2510.
The present invention compared with the existing technology; a kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit; cut off supply line by actuator thus play the effect of protection power consumption equipment and electrical network; circuit is simple; with low cost, design ingenious, achieve multi-protective function; do not need to use responsive detection chip, reliability is high.
Accompanying drawing explanation
Fig. 1 is circuit connection diagram of the present invention.
Fig. 2 is three-phase voltage U a to be detected, and Ub, Uc obtain DC pulse schematic diagram after diode one D1 ~ diode six D6 carries out three phase full bridge rectification.
Fig. 3 is when input generation phase shortage, the waveform schematic diagram after rectification.
Embodiment
The present invention is described further with reference to the accompanying drawings below.
As shown in Figure 1, one end of contactor J1 connects the collector electrode of power supply, the negative electrode of diode seven D7, one end of resistance seven R7 and photoelectrical coupler one U1 respectively; The other end of contactor J1 connects the anode of diode seven D7, the drain electrode of power tube T9 respectively; The source electrode of power tube T9 connects the negative pole of electric capacity three C3, the collector electrode of triode Q1, one end of resistance six R6, the emitter of photoelectrical coupler two U2 and ground connection respectively; The collector electrode of the gate pole of power tube the T9 other end of contact resistance seven R7, the positive pole of electric capacity three C3, the emitter of triode Q1 and photoelectrical coupler two U2 respectively; The positive pole of the positive pole of photoelectrical coupler one U1 luminous tube one end of contact resistance five R5, one end of resistance three R3, one end of resistance four R4 and photoelectrical coupler two U2 luminous tube respectively; The negative pole other end of contact resistance five R5 and the negative electrode of voltage stabilizing didoe one Z1 respectively of electric coupling one U1 luminous tube; The negative pole other end of contact resistance four R4, the negative electrode of voltage stabilizing didoe two T1 respectively of electric coupling two U2 luminous tube; The anode of voltage stabilizing didoe one Z1 connects the anode of the anode of voltage stabilizing didoe two T1, one end of electric capacity one C1, one end of resistance two R2, the anode of diode six D6, the anode of diode four D4 and diode two D2 respectively; The other end of resistance three R3 connects the anode of voltage stabilizing didoe three TVS1, the negative electrode of the negative electrode of voltage stabilizing didoe three TVS1 one end of contact resistance one R1, the negative electrode of diode five D5, the negative electrode of diode three D3 and diode one D1 respectively; The other end other end of contact resistance one R1 and the other end of resistance two R2 respectively of electric capacity one C1; The anode of diode one D1 connects the negative electrode of diode two D2; The anode of diode three D3 connects the negative electrode of diode four D4; The anode of diode five D5 connects the negative electrode of diode six D6.
Triode Q1 base stage is the other end of contact resistance six R6, the emitter of photoelectrical coupler one U1 respectively.
Described voltage stabilizing didoe two T1 is voltage-stabiliser tube TL431 able to programme, and the R pin of voltage stabilizing didoe two T1 connects the other end of the other end of electric capacity one C1, the other end of resistance one R1 and resistance two R2 respectively.
Ua voltage is connected between diode one D1 with diode two D2.
Ub voltage is connected between diode three D3 with diode four D4.
Uc voltage is connected between diode five D5 with diode six D6.
Electric capacity three C3 is electrochemical capacitor.
The model of photoelectrical coupler one U1 and photoelectrical coupler two U2 is PC817.
The model of power tube T9 is 2N7002K.
The model of contactor J1 is LC1-D2510.
As shown in Figure 2, three-phase voltage U a to be detected, Ub, Uc obtains the voltage of DC pulse after diode one D1 ~ diode six D6 carries out three phase full bridge rectification, resistance one R1, the voltage compare port of voltage access voltage stabilizing didoe two T1 obtained after resistance two R2 dividing potential drop, voltage stabilizing didoe two T1 is voltage-stabiliser tube TL431 able to programme, when the R pin voltage peak of voltage stabilizing didoe two T1 is lower than 2.5V, the anode of voltage stabilizing didoe two T1 and cathode terminal disconnect, owing to there being the clamping action of voltage stabilizing didoe one Z1 and photoelectrical coupler one U1 input, photoelectrical coupler two U2 does not work, the gate voltage of MOS power tube T9 can not be dragged down, three-phase contactor adhesive, power consumption equipment normally works.
And when resistance one R1, resistance two R2 terminal voltage peak value are higher than 2.5V, the anode of voltage stabilizing didoe two T1 and cathode terminal are equivalent to the voltage-stabiliser tube of 2V, and the voltage stabilizing value of voltage stabilizing didoe one Z1 is 5.1V, lower than the voltage stabilizing value of voltage stabilizing didoe two T1, therefore photoelectrical coupler two U2 works, 3,4 pin of photoelectrical coupler two U2, i.e. emitter and collector electrode conducting, electric capacity three C3 voltage is dragged down, and power tube T9 disconnects, and contactor J1 controls electricity and disconnects.This is overvoltage crowbar, and the voltage ratio of regulating resistance one R1, resistance two R2 can regulate the size of overvoltage protection voltage.
Under-voltage protection and open-phase protection share circuit kit; three-phase voltage is after rectification; the voltage of voltage stabilizing didoe three TVS1 must be suppressed higher than transient state; otherwise photoelectrical coupler one U1 can not work; therefore when there is under-voltage situation; transient state suppression voltage stabilizing didoe three TVS1 can not be breakdown; photoelectrical coupler one U1 does not work; 3 pin of photoelectrical coupler one U1; namely emitter voltage becomes low level, the triode Q1 conducting of positive-negative-positive, by electric capacity three C3 short circuit dischange; thus drag down the gate voltage of power tube T9, turn off three-phase contactor.Changing transient state suppresses the magnitude of voltage of voltage stabilizing didoe three TVS1 can change the voltage swing of under-voltage protection.
As shown in Figure 3, when input generation phase shortage, Ua, Ub, Uc becomes single-phase input, waveform after its rectification is single-phase rectifier waveform, single-phase rectifier waveform valley is very low, can to being low to moderate 0V, therefore transient state suppresses voltage stabilizing didoe three TVS1 to be certainly in not on-state for some time, therefore photoelectrical coupler one U1 is in pulsed ON state, in such state, during photoelectrical coupler one U1 conducting, triode Q1 turns off, electric capacity three C3 is charged by resistance seven R7, voltage slowly raises, when photoelectrical coupler one U1 turns off, triode Q1 conducting, electric capacity three C3 is discharged, because discharging current is through the electric current after triode Q1 amplification, therefore discharge very fast, and due to resistance seven R7 resistance value ratio larger, the capacitance of electric capacity three C3 is also larger, its charge constant is larger, therefore when next discharge pulse arrives, the voltage of electric capacity three C3 is not also filled with, therefore electric capacity three C3 two ends are still in low-voltage state always, now MOS power tube T9 closes, contactor disconnects.
Circuit is simple, with low cost, designs ingenious, achieves multi-protective function, does not need to use responsive detection chip, and as voltage comparator, single-chip microcomputer etc., reliability is high.
Owing to not using detection chip, therefore primary side, as forceful electric power, does not need independent control circuit to power, does not have the problem that chip is easily disturbed yet, and reduces the complexity controlling Power Management Design.
Use photoelectrical coupler completely isolated between forceful electric power and light current, ensure that fail safe, improve antijamming capability.
Use the method for detection of grid voltage peak, this circuit design is ripple control, as long as the peak value of line voltage reaches the situation that can trigger photoelectrical coupler one U1, photoelectrical coupler two U2 work, back-end circuit just can carry out abnormal conditions judgement, because rear end MOS power tube T9 is designed to turn off weak opening state by force.
Ingeniously utilize voltage-stabiliser tube TL431 able to programme, this chip routine is applied as reference voltage or variable voltage-stabiliser tube, but uses as switch herein.
Transient state is used to suppress voltage stabilizing didoe three TVS1 as voltage detector component, this element generally as ESD protection, but is similar to the effect of voltage-stabiliser tube herein, because common voltage-stabiliser tube does not reach very high magnitude of voltage, therefore select TVS Transient Suppression Diode, its precision meets design requirement completely.

Claims (10)

1. a three-phase overvoltage, under-voltage, phase shortage integrated protective circuit, comprise diode, resistance, electric capacity, photoelectrical coupler, triode, contactor, power tube, it is characterized in that: one end of contactor (J1) connects the collector electrode of power supply, the negative electrode of diode seven (D7), one end of resistance seven (R7) and photoelectrical coupler one (U1) respectively; The other end of contactor (J1) connects the anode of diode seven (D7), the drain electrode of power tube (T9) respectively; The source electrode of power tube (T9) connects the negative pole of electric capacity three (C3), the collector electrode of triode (Q1), one end of resistance six (R6), the emitter of photoelectrical coupler two (U2) and ground connection respectively; The collector electrode of the gate pole of power tube (T9) other end of contact resistance seven (R7), the positive pole of electric capacity three (C3), the emitter of triode (Q1) and photoelectrical coupler two (U2) respectively; The positive pole of the positive pole of photoelectrical coupler one (U1) luminous tube one end of contact resistance five (R5), one end of resistance three (R3), one end of resistance four (R4) and photoelectrical coupler two (U2) luminous tube respectively; The negative pole other end of contact resistance five (R5) and the negative electrode of voltage stabilizing didoe one (Z1) respectively of electric coupling one (U1) luminous tube; The negative pole other end of contact resistance four (R4), the negative electrode of voltage stabilizing didoe two (T1) respectively of electric coupling two (U2) luminous tube; The anode of voltage stabilizing didoe one (Z1) connects the anode of the anode of voltage stabilizing didoe two (T1), one end of electric capacity one (C1), one end of resistance two (R2), the anode of diode six (D6), the anode of diode four (D4) and diode two (D2) respectively; The other end of resistance three (R3) connects the anode of voltage stabilizing didoe three (TVS1), the negative electrode of the negative electrode of voltage stabilizing didoe three (TVS1) one end of contact resistance one (R1), the negative electrode of diode five (D5), the negative electrode of diode three (D3) and diode one (D1) respectively; The other end other end of contact resistance one (R1) and the other end of resistance two (R2) respectively of electric capacity one (C1); The anode of diode one (D1) connects the negative electrode of diode two (D2); The anode of diode three (D3) connects the negative electrode of diode four (D4); The anode of diode five (D5) connects the negative electrode of diode six (D6).
2. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: described triode (Q1) base stage is the other end of contact resistance six (R6), the emitter of photoelectrical coupler one (U1) respectively.
3. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit; it is characterized in that: described voltage stabilizing didoe two (T1) is voltage-stabiliser tube TL431 able to programme, and the R pin of voltage stabilizing didoe two (T1) connects the other end of the other end of electric capacity one (C1), the other end of resistance one (R1) and resistance two (R2) respectively.
4. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: described diode one (D1) is connected Ua voltage with between diode two (D2).
5. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: described diode three (D3) is connected Ub voltage with between diode four (D4).
6. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: described diode five (D5) is connected Uc voltage with between diode six (D6).
7. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: described electric capacity three (C3) is electrochemical capacitor.
8. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: described photoelectrical coupler one (U1) and the model of photoelectrical coupler two (U2) are PC817.
9. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: the model of described power tube (T9) is 2N7002K.
10. a kind of three-phase overvoltage according to claim 1, under-voltage, phase shortage integrated protective circuit, is characterized in that: the model of described contactor (J1) is LC1-D2510.
CN201510060790.7A 2015-02-05 2015-02-05 Three-phase overvoltage, under-voltage and default phase integrated protection circuit Pending CN104577968A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106207963A (en) * 2016-08-30 2016-12-07 合肥智博电气有限公司 The under-voltage phase-lacking protective device of electromagnetism voltage-stabilizing energy-saving device
CN107658844A (en) * 2017-11-07 2018-02-02 浙江颐顿机电有限公司 A kind of single-phase input voltage owes overprotection circuit
CN108183536A (en) * 2017-12-29 2018-06-19 广州亨龙智能装备股份有限公司 Percussion welder control method and its device
CN108982981A (en) * 2018-06-29 2018-12-11 中国电子科技集团公司第二十九研究所 A kind of lack detection circuit of multiple pulse rectification circuit

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090059458A1 (en) * 2007-08-29 2009-03-05 Hong Fu Jin Precision Industry (Shenzhen) Co., Ltd. Power supply protecting circuit
CN202424118U (en) * 2012-01-19 2012-09-05 杨霜 Three-phase power supply open-phase protector
CN203377584U (en) * 2013-08-26 2014-01-01 三峡大学 Three-phase non-midline phase-lack, undervoltage and overvoltage protection circuit
CN104037883A (en) * 2014-06-26 2014-09-10 中国地质大学(武汉) Battery powered overvoltage and undervoltage locking and 28V-voltage stabilization protection circuit
CN204441852U (en) * 2015-02-05 2015-07-01 上海和宗焊接设备制造有限公司 A kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090059458A1 (en) * 2007-08-29 2009-03-05 Hong Fu Jin Precision Industry (Shenzhen) Co., Ltd. Power supply protecting circuit
CN202424118U (en) * 2012-01-19 2012-09-05 杨霜 Three-phase power supply open-phase protector
CN203377584U (en) * 2013-08-26 2014-01-01 三峡大学 Three-phase non-midline phase-lack, undervoltage and overvoltage protection circuit
CN104037883A (en) * 2014-06-26 2014-09-10 中国地质大学(武汉) Battery powered overvoltage and undervoltage locking and 28V-voltage stabilization protection circuit
CN204441852U (en) * 2015-02-05 2015-07-01 上海和宗焊接设备制造有限公司 A kind of three-phase overvoltage, under-voltage, phase shortage integrated protective circuit

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106207963A (en) * 2016-08-30 2016-12-07 合肥智博电气有限公司 The under-voltage phase-lacking protective device of electromagnetism voltage-stabilizing energy-saving device
CN107658844A (en) * 2017-11-07 2018-02-02 浙江颐顿机电有限公司 A kind of single-phase input voltage owes overprotection circuit
CN108183536A (en) * 2017-12-29 2018-06-19 广州亨龙智能装备股份有限公司 Percussion welder control method and its device
CN108982981A (en) * 2018-06-29 2018-12-11 中国电子科技集团公司第二十九研究所 A kind of lack detection circuit of multiple pulse rectification circuit

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Application publication date: 20150429