CN104577878A - Low voltage bundled guide line squaring and forming device and operation method thereof - Google Patents
Low voltage bundled guide line squaring and forming device and operation method thereof Download PDFInfo
- Publication number
- CN104577878A CN104577878A CN201510025011.XA CN201510025011A CN104577878A CN 104577878 A CN104577878 A CN 104577878A CN 201510025011 A CN201510025011 A CN 201510025011A CN 104577878 A CN104577878 A CN 104577878A
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- returning
- gear
- preliminary
- lower transmissioning
- binder roller
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Abstract
The invention provides a forming device, and particularly relates to a low voltage bundled guide line squaring and forming device and an operation method of the low voltage bundled guide line squaring and forming device. The low voltage bundled guide line squaring and forming device is used for the squaring of bundled guide lines, and comprises a handling frame. The handling frame is provided with an initial forming component and a second-time compressing and positioning component. The initial forming component and the second-time compressing and positioning component are in a matching and corresponding arrangement. The operation method comprises the following steps: assembling components; carrying out detecting and debugging; selecting an appropriate material compressing idler wheel; carrying out initial squaring; conducting second-time forming; carrying out checking. Low voltage bundled guide line squaring and forming device and operation method of the low voltage bundled guide line squaring and forming device have the advantages that the operation is simple and convenient, the working efficiency is improved, and the squaring quality is improved.
Description
Technical field
The present invention is a kind of shaped device, particularly a kind of low pressure Bundling conducting wire side's of returning shaped device and method of operation thereof, for the boundling line side of returning.
Background technology
Boundling line also claims Bundling conducting wire, the full name of Bundling conducting wire is bunched aerial insulated cable, with being by compact the linking together of many (being generally 4) insulated cables with insulating material dowel during manufacture, having parallel (flat row) and side's row by integrated mode, is with the compact cable bundle of built on stilts mode work.
But undertaken by manual for boundling line the side of returning executing man-hour requirement, do not having in specific purpose tool situation, during unwrapping wire, must by 3 ~ 4 people by hand to the boundling line side of returning, personnel labor intensity is very high.The manpower particularly dropped in winter is more, and weak effect, efficiency is low, and technique does not reach requirement.
Chinese patent 201320630242.X, a kind of boundling line side of returning device is disclosed, comprise two parallel angle bar, angle bar head end and electric pole are fixed, be provided with two bolts between two angle bar, angle bar and bolt surround the square opening be conveyed through for boundling line, and described angle bar head end is provided with the circular hole passed through for bolt, described angle bar tail end is provided with the elongated hole passed through for bolt, and described bolt is active between two angle bar is socketed with nylon tube.This structure adaptability is poor.
Summary of the invention
The present invention mainly solves the deficiencies in the prior art, compact conformation, alleviates the labour intensity of personnel, improves person works's efficiency, improves a kind of low pressure Bundling conducting wire side's of returning shaped device and the method for operation thereof of technological level.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
A kind of low pressure Bundling conducting wire side of returning shaped device, comprise crosshead, described crosshead is provided with preliminary molding assembly and again compresses positioning component, and described preliminary molding assembly is mate corresponding distribution with again compressing positioning component;
Described preliminary molding assembly comprises fixing slide block and moving slider, described fixing slide block and moving slider are in mating corresponding distribution, preliminary forming cavity is formed between described fixing slide block and moving slider, the side of described moving slider is provided with rotation axis, on described rotation axis, cover has the compression eccentric wheel touched that to rotate with moving slider, and described compression eccentric wheel and handle boosting-rod are fixedly connected;
The described positioning component of compression again comprises rotating spindle, Left Drive axle and right power transmission shaft, the bottom of described rotating spindle is provided with driving pinion, the lower end of described Left Drive axle is provided with lower transmissioning gear I, the lower end of described right power transmission shaft is provided with lower transmissioning gear II, the upper end of described Left Drive axle is provided with upper transfer gear I, the upper end of described right power transmission shaft is provided with upper transfer gear II, described lower transmissioning gear I is meshed with lower transmissioning gear II transmission, described upper transfer gear I is meshed with upper transfer gear II transmission, described driving pinion is meshed with lower transmissioning gear I transmission, the top of described Left Drive axle is provided with left binder roller, the top of described right power transmission shaft is provided with right binder roller, forming cavity is again formed between described left binder roller and right binder roller, described preliminary forming cavity and again forming cavity are same lineal layout, the upper end of described transmission main shaft is provided with rotation hand wheel.
As preferably, described left binder roller and right binder roller are synchronous axial system, and described transmission main shaft is located in main shaft holder, and described Left Drive axle and right power transmission shaft are located in rotation seat, and described rotation seat is located at the bottom of crosshead.
As preferably, described left binder roller and the material of right binder roller are respectively nylon material.
A method of operation for the low pressure Bundling conducting wire side of returning shaped device, carry out according to the following steps:
(1), assembled:
By preliminary molding assembly and again compress positioning component be contained in crosshead, trial inspection is carried out to the fastness of two assemblies, guarantees the accurate of fixed form;
(2), debugging is detected:
Get wire, carry out preliminary debugging to device, according to the structure of debugging, carry out suitable adjustment to the position of assembly, the validity making it operate more is increased;
Forming cavity and preliminary forming cavity are again measured, ensures the precision behind the side of returning;
(3) the binder roller closing examination, is chosen:
According to the requirement of the boundling line side of returning wire diameter, choose corresponding binder roller;
Have 6 kinds of wire diameters, as follows respectively: 4 × 25mm
2, 4 × 35mm
2, 4 × 50mm
2, 4 × 70mm
2, 4 × 95mm
2, 4 × 120mm
2;
(4), the preliminary side of returning:
Boundling line is fed through in preliminary forming cavity by the pattern of the side of returning, turning handle boosting-rod, compression eccentric wheel is rotated, compressing eccentric wheel drives moving slider to move, moving slider makes the cavity of preliminary forming cavity tighten up, and impel boundling line undertaken by returning quadrat sampling formula the side of returning, tentatively the side of returning completes;
(5), again shaping:
Boundling line after the preliminary side of returning is completed, access to again in forming cavity, rotate rotation hand wheel, driving pinion rotates with the rotation of rotating transmission main shaft, driving pinion drives lower transmissioning gear I, lower transmissioning gear I drives Left Drive axle to rotate, lower transmissioning gear I synchronously drives lower transmissioning gear II to rotate, Left Drive axle rotarily drives upper transfer gear I rotation, lower transmissioning gear II drives right power transmission shaft to rotate, lower transmissioning gear II drives upper transfer gear II rotation, upper transfer gear I and upper transfer gear II, lower transmissioning gear I and lower transmissioning gear II carry out synchro-meshing transmission respectively, now, left binder roller and right binder roller synchronously rotate, the boundling line after first one-step forming is made again to carry out the side's of returning sizing,
(6), check:
After step (5), the boundling line after the side's of returning sizing is checked, checks whether to meet and return the requirement of quadrat sampling formula.
Construct for convenience carrying, weight reduction, parts are adopted aluminum alloy material processing and manufacturing by this apparatus design.
For convenience of a tractor serves several purposes principle, it is shaping that 6 kinds of gauge wires are carried out the side of returning by this apparatus design on same equipment, realized by the diameter changing left binder roller and right binder roller.
Realize 6 kinds of gauge wires sides of returning by device shaping, simple to operate laborsaving, alleviate the labour intensity of personnel, improve person works's efficiency.
Therefore, a kind of low pressure Bundling conducting wire side's of returning shaped device provided by the invention and method of operation thereof, easy and simple to handle, increase work efficiency, improve the side's of returning quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is side-looking structural representation of the present invention;
Fig. 3 is the structural representation of preliminary molding assembly in the present invention.
Embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: as shown in Figure 1, Figure 2 shown in Fig. 3, a kind of low pressure Bundling conducting wire side of returning shaped device, comprise crosshead 1, described crosshead 1 is provided with preliminary molding assembly and again compresses positioning component, and described preliminary molding assembly is mate corresponding distribution with again compressing positioning component;
Described preliminary molding assembly comprises fixing slide block 2 and moving slider 3, described fixing slide block 2 and moving slider 3 are in mating corresponding distribution, preliminary forming cavity 4 is formed between described fixing slide block 2 and moving slider 3, the side of described moving slider 3 is provided with rotation axis 5, on described rotation axis 5, cover has the compression eccentric wheel 6 touched that to rotate with moving slider 3, and described compression eccentric wheel 6 is fixedly connected with handle boosting-rod 7;
The described positioning component of compression again comprises rotating spindle 8, Left Drive axle 9 and right power transmission shaft 10, the bottom of described rotating spindle 8 is provided with driving pinion 11, the lower end of described Left Drive axle 9 is provided with lower transmissioning gear I 12, the lower end of described right power transmission shaft 10 is provided with lower transmissioning gear II 13, the upper end of described Left Drive axle 9 is provided with upper transfer gear I 14, the upper end of described right power transmission shaft 10 is provided with upper transfer gear II 15, described lower transmissioning gear I 12 is meshed with lower transmissioning gear II 13 transmission, described upper transfer gear I 14 is meshed with upper transfer gear II 15 transmission, described driving pinion 11 is meshed with lower transmissioning gear I 12 transmission, the top of described Left Drive axle 9 is provided with left binder roller 16, the top of described right power transmission shaft 10 is provided with right binder roller 17, forming cavity 18 is formed again between described left binder roller 16 and right binder roller 17, described preliminary forming cavity 4 and again forming cavity 18 are in same lineal layout, the upper end of described transmission main shaft 8 is provided with rotation hand wheel 19.
Described left binder roller 16 and right binder roller 17 are in synchronous axial system, and described transmission main shaft 8 is located in main shaft holder 20, and described Left Drive axle 9 and right power transmission shaft 10 are located in rotation seat 21, and described rotation seat 21 is located at the bottom of crosshead 1.
Described left binder roller 16 is respectively nylon material with the material of right binder roller 17.
A method of operation for the low pressure Bundling conducting wire side of returning shaped device, carry out according to the following steps:
(1), assembled:
By preliminary molding assembly and again compress positioning component be contained in crosshead, trial inspection is carried out to the fastness of two assemblies, guarantees the accurate of fixed form;
(2), debugging is detected:
Get wire, carry out preliminary debugging to device, according to the structure of debugging, carry out suitable adjustment to the position of assembly, the validity making it operate more is increased;
Forming cavity and preliminary forming cavity are again measured, ensures the precision behind the side of returning;
(3) the binder roller closing examination, is chosen:
According to the requirement of the boundling line side of returning wire diameter, choose corresponding binder roller;
Have 6 kinds of wire diameters, as follows respectively: 4 × 25mm
2, 4 × 35mm
2, 4 × 50mm
2, 4 × 70mm
2, 4 × 95mm
2, 4 × 120mm
2;
(4), the preliminary side of returning:
Boundling line is fed through in preliminary forming cavity by the pattern of the side of returning, turning handle boosting-rod, compression eccentric wheel is rotated, compressing eccentric wheel drives moving slider to move, moving slider makes the cavity of preliminary forming cavity tighten up, and impel boundling line undertaken by returning quadrat sampling formula the side of returning, tentatively the side of returning completes;
(5), again shaping:
Boundling line after the preliminary side of returning is completed, access to again in forming cavity, rotate rotation hand wheel, driving pinion rotates with the rotation of rotating transmission main shaft, driving pinion drives lower transmissioning gear I, lower transmissioning gear I drives Left Drive axle to rotate, lower transmissioning gear I synchronously drives lower transmissioning gear II to rotate, Left Drive axle rotarily drives upper transfer gear I rotation, lower transmissioning gear II drives right power transmission shaft to rotate, lower transmissioning gear II drives upper transfer gear II rotation, upper transfer gear I and upper transfer gear II, lower transmissioning gear I and lower transmissioning gear II carry out synchro-meshing transmission respectively, now, left binder roller and right binder roller synchronously rotate, the boundling line after first one-step forming is made again to carry out the side's of returning sizing,
(6), check:
After step (5), the boundling line after the side's of returning sizing is checked, checks whether to meet and return the requirement of quadrat sampling formula.
Claims (4)
1. the low pressure Bundling conducting wire side of a returning shaped device, it is characterized in that: comprise crosshead (1), described crosshead (1) is provided with preliminary molding assembly and again compresses positioning component, and described preliminary molding assembly is mate corresponding distribution with again compressing positioning component;
Described preliminary molding assembly comprises fixing slide block (2) and moving slider (3), described fixing slide block (2) and moving slider (3) are in mating corresponding distribution, preliminary forming cavity (4) is formed between described fixing slide block (2) and moving slider (3), the side of described moving slider (3) is provided with rotation axis (5), the upper cover of described rotation axis (5) has the compression eccentric wheel (6) touched that to rotate with moving slider (3), and described compression eccentric wheel (6) and handle boosting-rod (7) are fixedly connected;
The described positioning component of compression again comprises rotating spindle (8), Left Drive axle (9) and right power transmission shaft (10), the bottom of described rotating spindle (8) is provided with driving pinion (11), the lower end of described Left Drive axle (9) is provided with lower transmissioning gear I (12), the lower end of described right power transmission shaft (10) is provided with lower transmissioning gear II (13), the upper end of described Left Drive axle (9) is provided with upper transfer gear I (14), the upper end of described right power transmission shaft (10) is provided with upper transfer gear II (15), described lower transmissioning gear I (12) is meshed with lower transmissioning gear II (13) transmission, described upper transfer gear I (14) is meshed with upper transfer gear II (15) transmission, described driving pinion (11) is meshed with lower transmissioning gear I (12) transmission, the top of described Left Drive axle (9) is provided with left binder roller (16), the top of described right power transmission shaft (10) is provided with right binder roller (17), forming cavity (18) is formed again between described left binder roller (16) and right binder roller (17), described preliminary forming cavity (4) and again forming cavity (18) are in same lineal layout, the upper end of described transmission main shaft (8) is provided with rotation hand wheel (19).
2. a kind of low pressure Bundling conducting wire side of returning according to claim 1 shaped device, it is characterized in that: described left binder roller (16) and right binder roller (17) are in synchronous axial system, described transmission main shaft (8) is located in main shaft holder (20), described Left Drive axle (9) and right power transmission shaft (10) are located in rotation seat (21), and described rotation seat (21) is located at the bottom of crosshead (1).
3. a kind of low pressure Bundling conducting wire side of returning according to claim 1 and 2 shaped device, is characterized in that: described left binder roller (16) is respectively nylon material with the material of right binder roller (17).
4. the method for operation of a kind of low pressure Bundling conducting wire side of returning according to claim 1 and 2 shaped device, is characterized in that carrying out according to the following steps:
(1), assembled:
By preliminary molding assembly and again compress positioning component be contained in crosshead, trial inspection is carried out to the fastness of two assemblies, guarantees the accurate of fixed form;
(2), debugging is detected:
Get wire, carry out preliminary debugging to device, according to the structure of debugging, carry out suitable adjustment to the position of assembly, the validity making it operate more is increased;
Forming cavity and preliminary forming cavity are again measured, ensures the precision behind the side of returning;
(3) the binder roller closing examination, is chosen:
According to the requirement of the boundling line side of returning wire diameter, choose corresponding binder roller;
Have 6 kinds of wire diameters, as follows respectively: 4 × 25mm
2, 4 × 35mm
2, 4 × 50mm
2, 4 × 70mm
2, 4 × 95mm
2, 4 × 120mm
2;
(3), the preliminary side of returning:
Boundling line is fed through in preliminary forming cavity by the pattern of the side of returning, turning handle boosting-rod, compression eccentric wheel is rotated, compressing eccentric wheel drives moving slider to move, moving slider makes the cavity of preliminary forming cavity tighten up, and impel boundling line undertaken by returning quadrat sampling formula the side of returning, tentatively the side of returning completes;
(4), again shaping:
Boundling line after the preliminary side of returning is completed, access to again in forming cavity, rotate rotation hand wheel, driving pinion rotates with the rotation of rotating transmission main shaft, driving pinion drives lower transmissioning gear I, lower transmissioning gear I drives Left Drive axle to rotate, lower transmissioning gear I synchronously drives lower transmissioning gear II to rotate, Left Drive axle rotarily drives upper transfer gear I rotation, lower transmissioning gear II drives right power transmission shaft to rotate, lower transmissioning gear II drives upper transfer gear II rotation, upper transfer gear I and upper transfer gear II, lower transmissioning gear I and lower transmissioning gear II carry out synchro-meshing transmission respectively, now, left binder roller and right binder roller synchronously rotate, the boundling line after first one-step forming is made again to carry out the side's of returning sizing,
(5), check:
After step (5), the boundling line after the side's of returning sizing is checked, checks whether to meet and return the requirement of quadrat sampling formula.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510025011.XA CN104577878B (en) | 2015-01-19 | 2015-01-19 | Low voltage bundled guide line squaring and forming device and operation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510025011.XA CN104577878B (en) | 2015-01-19 | 2015-01-19 | Low voltage bundled guide line squaring and forming device and operation method thereof |
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Publication Number | Publication Date |
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CN104577878A true CN104577878A (en) | 2015-04-29 |
CN104577878B CN104577878B (en) | 2017-04-12 |
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CN201510025011.XA Expired - Fee Related CN104577878B (en) | 2015-01-19 | 2015-01-19 | Low voltage bundled guide line squaring and forming device and operation method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104973284A (en) * | 2015-06-12 | 2015-10-14 | 国家电网公司 | Wire bundling installation forming device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2352843C (en) * | 1998-12-17 | 2010-01-26 | Kimberly-Clark Worldwide, Inc. | Compressed absorbent fibrous structures |
CN202948790U (en) * | 2012-12-24 | 2013-05-22 | 曹磊 | Waste cable pre-tightening buncher |
CN204517266U (en) * | 2015-01-19 | 2015-07-29 | 杭州和智瑞机电有限公司 | A kind of low pressure Bundling conducting wire side of returning shaped device |
-
2015
- 2015-01-19 CN CN201510025011.XA patent/CN104577878B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2352843C (en) * | 1998-12-17 | 2010-01-26 | Kimberly-Clark Worldwide, Inc. | Compressed absorbent fibrous structures |
CN202948790U (en) * | 2012-12-24 | 2013-05-22 | 曹磊 | Waste cable pre-tightening buncher |
CN204517266U (en) * | 2015-01-19 | 2015-07-29 | 杭州和智瑞机电有限公司 | A kind of low pressure Bundling conducting wire side of returning shaped device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104973284A (en) * | 2015-06-12 | 2015-10-14 | 国家电网公司 | Wire bundling installation forming device |
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Granted publication date: 20170412 Termination date: 20180119 |