CN104576817B - 太阳电池组件边框多功能自动封装方法 - Google Patents

太阳电池组件边框多功能自动封装方法 Download PDF

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CN104576817B
CN104576817B CN201310521349.5A CN201310521349A CN104576817B CN 104576817 B CN104576817 B CN 104576817B CN 201310521349 A CN201310521349 A CN 201310521349A CN 104576817 B CN104576817 B CN 104576817B
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CN104576817A (zh
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魏晨星
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CEEG Shanghai Solar Science and Technology Co Ltd
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    • H—ELECTRICITY
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    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本发明涉及太阳电池组件边框多功能自动封装方法，采用的生产单元包括转向单元、胶带装配单元、胶带合框单元、边框装配单元、组框组角单元、补胶单元，将层压板经过上述单云制作得到太阳电池组件边框。与现有技术相比，本发明实现了晶体硅组件边框胶带封装、溢胶型硅胶封装、补胶型硅胶封装3种模式一体化的自动封装流水生产，此项技术填补了晶体硅组件边框封装自动流水生产的空白。

Description

太阳电池组件边框多功能自动封装方法
技术领域
本发明涉及一种太阳能电池组件的制作方法，尤其是涉及一种太阳电池组件边框多功能自动封装方法。
背景技术
目前，晶硅太阳电池组件边框的封装主要为a)单组份硅胶封装。b)双面粘结胶带封装。单组份硅胶封装又分为：溢胶组件封装、补胶组件封装。
这几种组件边框封装方式要形成自动化流水生产，都必须形成单独的边框封装自动流水封装线，即硅胶补胶型组件边框封装自动流水线、硅胶溢胶型组件边框封装自动流水线、胶带型组件边框封装自动流水线。
显然，多产线的生产模式，必然带来设备投入高，资金投入高，占地面积大的弊端。
发明内容
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种自动封装流水生产的太阳电池组件边框多功能自动封装方法。
本发明的目的可以通过以下技术方案来实现：
太阳电池组件边框多功能自动封装方法，采用以下步骤：
(1)将层压板输送到转向单元，水平旋转90°后传输到下一个单元；
(2)层压板输送至胶带装配单元，利用胶带组件进行胶带装配后传输到下一个单元；
(3)传输至胶带合框单元，利用胶带组件、溢胶组件进行边框合框后传输到下一个单元；
(4)传输至边框装配单元，利用补胶组件进行边框装配，然后在水平面旋转90°后传输到下一个单元；
(5)经组框组角单元进行装配后传输到下一个单元；
(6)经补胶单元补胶后，即得到太阳电池组件边框。
采用的生产单元包括转向单元、胶带装配单元、胶带合框单元、边框装配单元、组框组角单元、补胶单元。
上述各单元之间经自成体系的传送带连接，组合后实现3种边框封装模式：
1、硅胶补胶型组件边框封装模式：
层压板传入→转向→边框装配→组框组角→组件转向→补胶→组件传出；
2、硅胶溢胶型组件边框封装模式：
层压板传入→转向→边框合框→组框组角→组件转向→组件传出
3、胶带型组件边框封装模式：
层压板传入→转向→胶带装配→边框合框→组框组角→组件转向→组件传出。
与现有技术相比，本发明具有以下优点：
1、本流水线实现了晶体硅组件边框胶带封装、溢胶型硅胶封装、补胶型硅胶封装3种模式一体化的自动封装流水生产，此项技术填补了晶体硅组件边框封装自动流水生产的空白。
2、本流水线使得产线结构优化、产线占地面积小，产线成本大幅降低。
3、本流水线的上、下端可与任何形式的组件自动线对接，实现多种边框封装的自动流水线生产。
附图说明
图1为本发明的工艺流程图。
图中，1为转向单元、2为胶带装配单元、3为胶带合框单元、4为边框装配单元、5为组框组角单元、6为补胶单元。
具体实施方式
下面结合附图和具体实施例对本发明进行详细说明。
实施例
太阳电池组件边框多功能自动封装方法，采用的生产单元包括转向单元、胶带装配单元、胶带合框单元、边框装配单元、组框组角单元、补胶单元，各单元之间经自成体系的传送带连接，封装时采用以下步骤：
(1)将层压板输送到转向单元，水平旋转90°后传输到下一个单元；
(2)层压板输送至胶带装配单元，利用胶带组件进行胶带装配后传输到下一个单元；
(3)传输至胶带合框单元，利用胶带组件、溢胶组件进行边框合框后传输到下一个单元；
(4)传输至边框装配单元，利用补胶组件进行边框装配，然后在水平面旋转90°后传输到下一个单元；
(5)经组框组角单元进行装配后传输到下一个单元；
(6)经补胶单元补胶后，即得到太阳电池组件边框。
上述单元组合后实现3种边框封装模式：
1、硅胶补胶型组件边框封装模式：
层压板传入→转向→边框装配→组框组角→组件转向→补胶→组件传出；
2、硅胶溢胶型组件边框封装模式：
层压板传入→转向→边框合框→组框组角→组件转向→组件传出
3、胶带型组件边框封装模式：
层压板传入→转向→胶带装配→边框合框→组框组角→组件转向→组件传出。

Claims (1)

1.太阳电池组件边框多功能自动封装方法，其特征在于，该方法采用以下步骤：
(1)将层压板输送到转向单元，水平旋转90°后，采用硅胶补胶型组件边框封装模式传输到步骤(2)，采用硅胶溢胶型组件边框封装模式传输到步骤(3)，采用胶带型组件边框封装模式传输到步骤(4)；
(2)层压板输送至胶带装配单元，利用胶带组件进行胶带装配后传输到步骤(5)；
(3)传输至胶带合框单元，利用胶带组件、溢胶组件进行边框合框后传输到步骤(5)；
(4)传输至边框装配单元，利用补胶组件进行边框装配，然后在水平面旋转90°后传输到步骤(5)；
(5)经组框组角单元进行装配后传输到下一个单元；
(6)经补胶单元补胶后，即得到太阳电池组件边框；
采用的生产单元包括转向单元、胶带装配单元、胶带合框单元、边框装配单元、组框组角单元、补胶单元，上述各单元之间经自成体系的传送带连接。
CN201310521349.5A 2013-10-28 2013-10-28 太阳电池组件边框多功能自动封装方法 Expired - Fee Related CN104576817B (zh)

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Publication number Priority date Publication date Assignee Title
CN201608197U (zh) * 2010-01-29 2010-10-13 王大志 太阳能电池模组自动装配生产线
CN102054893A (zh) * 2009-10-29 2011-05-11 英利能源（中国）有限公司 一种用于自动组装光伏电池板的边框装配装置和组装设备
CN103367529A (zh) * 2012-04-09 2013-10-23 中电电气(上海)太阳能科技有限公司 一种光伏组件溢胶密封制作方法

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Publication number Priority date Publication date Assignee Title
CN102054893A (zh) * 2009-10-29 2011-05-11 英利能源（中国）有限公司 一种用于自动组装光伏电池板的边框装配装置和组装设备
CN201608197U (zh) * 2010-01-29 2010-10-13 王大志 太阳能电池模组自动装配生产线
CN103367529A (zh) * 2012-04-09 2013-10-23 中电电气(上海)太阳能科技有限公司 一种光伏组件溢胶密封制作方法

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