CN104567371A - Detachable type quick heating calcining furnace for SCR (Selective Catalytic Reduction) plate type catalyst production - Google Patents
Detachable type quick heating calcining furnace for SCR (Selective Catalytic Reduction) plate type catalyst production Download PDFInfo
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- CN104567371A CN104567371A CN201410793866.2A CN201410793866A CN104567371A CN 104567371 A CN104567371 A CN 104567371A CN 201410793866 A CN201410793866 A CN 201410793866A CN 104567371 A CN104567371 A CN 104567371A
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Abstract
The invention discloses a detachable type quick heating calcining furnace for SCR (Selective Catalytic Reduction) plate type catalyst production, and aims to solve the problem that the calcining quality of a product is affected by a fact that supplemented fresh air cannot be heated in time in the prior art. The detachable type quick heating calcining furnace is characterized in that a heating module (3) consists of a shell (5), a pull ring (6), wiring posts (7), ceramic sleeves (8), electrothermal pipes (9) and heat isolation fibers (10), wherein the shell (5) is a cuboid welded by a stainless steel plate and is filled with the heat isolation fibers (10); lead wires at the two ends of each of the three electrothermal pipes (9) respectively penetrate through the three ceramic sleeves (8) of the heat isolation fiber layers; the heating module (3) is arranged in a mounting hole reserved in the middle lower part of a furnace wall (4), so that the electrothermal pipes (9) are positioned in a circulating air duct (2). The detachable type quick heating calcining furnace has the advantages of scientific combination, simplicity in manufacturing, convenience in mounting, quickness in heating and the like and has wide popularization and application value.
Description
One, technical field
The invention belongs to kiln auxiliary equipment, relate in particular to a kind of for SCR board-like catalyst calcination stove detachable fresh air Fast Heating module.
Two, background technology
Atmosphere pollution is one of the most outstanding at present environmental problem in the world, " " 12 " national strategy new industry development regulation " proposes energy-conserving and environment-protective and ranks first of seven great strategy new industries, one of four large mainstay industries are the common prescription of industry restructuring and social equilibrium's sustainable development.Only with regard to environmental protection industry waste gas field, estimate that waste gas pollution control and treatment " 12 " the period market demand capacity is more than 2,300 hundred million yuan, wherein thermal power plant's denitration market demand is 1,000 hundred million, and flue gas " denitrating catalyst " is clearly listed in one of the core environment protection novel and product that support China's strategy new industry development.
Board-like SCR denitration is environmental protection rising industry, perfect along with national environmental protection policy, and its market potential is huge, and this technology is first grown up by Japan at the 70's Mos of 20th century and the beginning of the eighties, is promoted in Europe and the U.S. rapidly thereafter.Board-like SCR denitration main component generally comprises nano-TiO
2, V
2o
5and WO
3.Shared by these three kinds of compositions, catalyst ratio is more than 95 ﹪, and pug or powder raw material are mainly coated on stainless steel expansion web by board-like Catalyst Production after batch mixing, kneading, through section, shaping, vanning, is finished product finally by the calcining of continuous calcining stove.The board-like catalyst of SCR denitration is mainly used in the denitration engineering of the industry flue gases such as electric power, metallurgy, building materials.Plate-type denitration catalyst complete series product has high denitration efficiency, high performance of anti-blockage, high resistance flying dust erosion performance, low SO
2conversion ratio, low NH
3the excellent specific properties such as escapement ratio, low pressure loss and good anti-poisoning capability, are widely used in the denitrating flue gas environment of high dust.Can there is slight jitter when flue gas is by catalyst in the veneer of flat catalyst, can prevent thin ash from piling up on a catalyst.Stainless steel aperture plate skeleton structure, antiwear property is strong, more resistance to flying dust corrosion.The supplementary in time and Fast Heating of fresh air is one of key factor ensureing product quality, and technology often can not meet manufacturing technique requirent to the timely heating of supplementary fresh air at present, brings certain mass defect to product.
Three, summary of the invention
The object of the invention is the technology of the present invention for prior art Problems existing, by setting up detachable heating module, can in limited space Modulating Power density, effectively improve the efficiency of heating surface of fresh air in air channel, decrease the energy consumption of unit product, improving product, to burn till quality high.
Technical scheme of the present invention is: it is by circulating fan, circulation air path, the part such as furnace wall and heating module is formed, described heating module is by shell, draw ring, binding post, porcelain bushing shell, electrothermal tube and heat insulation fiber composition, shell is the cuboid that corrosion resistant plate is welded into, inside fill out heat insulation fiber, and in the both sides of heat insulation fiber uniform three layers of porcelain bushing shell up and down, three layers of porcelain bushing shell worn respectively by three electrothermal tube two ends lead-in wires, the binding post of electrothermal tube is made to expose the antetheca of shell, draw ring is arranged in the middle of housing front plate, electrothermal tube is in bending helical form, resistance wire sleeve pipe is that nichrome material makes.This heating module is arranged in the middle and lower part reserving installation hole of furnace wall, and electrothermal tube is in circulation air path.
The invention has the beneficial effects as follows: due to the detachable heating module setting up a kind of Fast Heating fresh air in calcining furnace is produced, it is by changing electric heating cover tube shape, Modulating Power density in the space making it limited, effectively can improve the efficiency of heating surface of fresh air in air channel, extend the service life of heating module, decrease the energy consumption of unit product, and product to burn till quality high, there is application value widely.
Below in conjunction with accompanying drawing, the invention will be further described.
Four, accompanying drawing explanation
Fig. 1 is mounting structure schematic diagram of the present invention;
Fig. 2 is heating module front view of the present invention;
Fig. 3 is heating module left view of the present invention;
Fig. 4 is heating module top view of the present invention.
In figure: 1 is circulating fan, 2 is circulation air path, and 3 is heating module, and 4 is furnace wall, and 5 is shell, and 6 is draw ring, and 7 is binding post, and 8 is porcelain bushing shell, and 9 is electrothermal tube, and 10 is heat insulation fiber.
Five, detailed description of the invention
As shown in Figure 1, detachable Fast Heating module 3 is arranged in the reserved installing hole in calcining furnace furnace wall 4 middle and lower part, electrothermal tube 9 is made to be in calcining furnace circulation air path 2, the fresh air supplemented from up to down is sent into through being arranged in circulation air path 2 under the effect of circulating fan 1, the resistance wire sleeve surface that the nichrome material of fresh cold air and electrothermal tube 9 makes constantly carries out heat exchange, air is rapidly heated, from meeting product processes demand, to ensure that product burns till quality.The described detachable Fast Heating calcining furnace for the board-like Catalyst Production of SCR is made up of shell 5, draw ring 6, binding post 7, porcelain bushing shell 8, electrothermal tube 9 and heat insulation fiber 10 etc., the cuboid that shell 5 is welded into for corrosion resistant plate, inside fill out heat insulation fiber 10, and in the both sides of heat insulation fiber 10 uniform three layers of porcelain bushing shell 8 up and down, three layers of porcelain bushing shell 8 worn respectively by three electrothermal tube 9 two ends lead-in wires, make the binding post 7 of electrothermal tube expose the antetheca of shell 5, facilitate external circuits.Described electrothermal tube 9 is in bending helical form, and resistance wire sleeve pipe is that nichrome material makes, and draw ring 6 is arranged in the middle of shell 5 antetheca.When implementing of the present invention, as shown in Figure 1, electrical heating module 3 is arranged on the middle and lower part of calcining furnace furnace wall 4, when the wind of circulating fan 1 from top to bottom circulation time in circulation air path 2, by being with the resistance wire sleeve pipe of the electrothermal tube 9 of temperature, carry out heat transmission, the power density of rational unit of adjustment area, improve the temperature of cavity Inner eycle wind, send into heating product in kiln.This air channel heating module improves heat utilization efficiency by constantly circulating.As shown in Figure 2, Figure 3, Figure 4, electrical heating module 3 profile after installing is a cuboid, shell 5 is welded for corrosion resistant plate, the inside fills three layers of electrothermal tube 9, and this electrothermal tube 9 connects in bending helical form from side to opposite side, and resistance wire sleeve pipe is nichrome, heatproof intensity is high, plasticity is strong, and the long-time high-temperature heating of energy, can not be out of shape.Resistance wire sleeve pipe is just in time exposed in circulation air path 2, and outside reserved electrothermal tube binding post 7, facilitates external circuits.Weld a circular draw ring 6 in the center of shell 5 antetheca, can directly pull it or advance when disassembly is desired.
Claims (2)
1. the detachable Fast Heating calcining furnace for the board-like Catalyst Production of SCR, it comprises circulating fan (1), circulation air path (2), furnace wall (4) and heating module (3), it is characterized in that: described heating module (3) is by shell (5), draw ring (6), binding post (7), porcelain bushing shell (8), electrothermal tube (9) and heat insulation fiber (10) composition, the cuboid that shell (5) is welded into for corrosion resistant plate, inside fill out heat insulation fiber (10), and in the both sides of heat insulation fiber (10) uniform three layers of porcelain bushing shell (8) up and down, three layers of porcelain bushing shell (8) worn respectively by three electrothermal tube (9) two ends lead-in wires, the binding post of electrothermal tube (7) is made to expose the antetheca of shell (5), draw ring (6) is arranged in the middle of shell (5) antetheca, this heating module (3) is arranged in the middle and lower part reserving installation hole of furnace wall (4), and electrothermal tube (9) is in circulation air path (2).
2. the detachable Fast Heating calcining furnace for the board-like Catalyst Production of SCR according to claim 1, is characterized in that: described electrothermal tube (9) is in bending helical form, and resistance wire sleeve pipe is that nichrome material makes.
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CN201410793866.2A CN104567371A (en) | 2014-12-21 | 2014-12-21 | Detachable type quick heating calcining furnace for SCR (Selective Catalytic Reduction) plate type catalyst production |
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CN201410793866.2A CN104567371A (en) | 2014-12-21 | 2014-12-21 | Detachable type quick heating calcining furnace for SCR (Selective Catalytic Reduction) plate type catalyst production |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003139470A (en) * | 2001-10-30 | 2003-05-14 | Nippon Steel Corp | Furnace wall structure for monolithic refractory drying furnace |
CN101968312A (en) * | 2010-09-29 | 2011-02-09 | 合肥高歌热处理应用技术有限公司 | Debinding furnace |
CN203672131U (en) * | 2013-12-31 | 2014-06-25 | 莱鼎电子材料科技有限公司 | Hot wind box type disintegrated furnace for manufacturing modified aluminum nitride ceramic wafer |
CN204373424U (en) * | 2014-12-17 | 2015-06-03 | 湖北华夏窑炉工业(集团)有限公司 | For the detachable Fast Heating module of SCR board-like catalyst calcination stove |
-
2014
- 2014-12-21 CN CN201410793866.2A patent/CN104567371A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003139470A (en) * | 2001-10-30 | 2003-05-14 | Nippon Steel Corp | Furnace wall structure for monolithic refractory drying furnace |
CN101968312A (en) * | 2010-09-29 | 2011-02-09 | 合肥高歌热处理应用技术有限公司 | Debinding furnace |
CN203672131U (en) * | 2013-12-31 | 2014-06-25 | 莱鼎电子材料科技有限公司 | Hot wind box type disintegrated furnace for manufacturing modified aluminum nitride ceramic wafer |
CN204373424U (en) * | 2014-12-17 | 2015-06-03 | 湖北华夏窑炉工业(集团)有限公司 | For the detachable Fast Heating module of SCR board-like catalyst calcination stove |
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Application publication date: 20150429 |