CN104563782A - Special high-intensity PVC door plate for safety door - Google Patents

Special high-intensity PVC door plate for safety door Download PDF

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Publication number
CN104563782A
CN104563782A CN201510067258.8A CN201510067258A CN104563782A CN 104563782 A CN104563782 A CN 104563782A CN 201510067258 A CN201510067258 A CN 201510067258A CN 104563782 A CN104563782 A CN 104563782A
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CN
China
Prior art keywords
pvc
special high
door
agent
layer
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Pending
Application number
CN201510067258.8A
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Chinese (zh)
Inventor
黄龙海
黄瑶琼
吴磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Shenlong Doors and Windows Co Ltd
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Suzhou Shenlong Doors and Windows Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Suzhou Shenlong Doors and Windows Co Ltd filed Critical Suzhou Shenlong Doors and Windows Co Ltd
Priority to CN201510067258.8A priority Critical patent/CN104563782A/en
Publication of CN104563782A publication Critical patent/CN104563782A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a special high-intensity PVC door plate for a safety door. The special high-intensity PVC door plate comprises a first PVC plastic layer, a metal inner core layer, a hollow layer, a heat preservation layer and a second PVC plastic layer, wherein the first PVC plastic layer, the metal inner core layer, the hollow layer, the heat preservation layer and the second PVC plastic layer are sequentially arranged from top to bottom, the first PVC plastic layer is prepared from the following components in percentage by weight: 76-82 percent of polyvinyl chloride, 10-15 percent of calcium carbonate, 1-3 percent of azodicarbonamide, 3-5 percent of titanium dioxide, 3-8 percent of a plasticizer, 0.5-0.7 percent of an antioxidant and 0.6-1.5 percent of a stabilizer. According to the special high-intensity PVC door plate for the safety door, disclosed by the invention, the metal inner core layer is made from 304 stainless steel; as the stainless steel is relatively high in roughness, and the shape of the stainless steel can be changed when the stainless steel is subjected to collision, impact force is buffered, and the PVC plate is protected; if the impact force is large, the PVC layer is crushed and can also be adhered to the metal inner core layer without causing secondary harm.

Description

a kind of safety door Special high-strength pVC door-plate
Technical field
The present invention relates to a kind of door-plate, is a kind of safety door Special high-strength PVC door-plate specifically, belongs to door and window manufacturing technology field.
Background technology
Abroad, through years of researches, exploitation and commercial Application, PVC composite material has formed a new industry.From sense organ, PVC imitated wood material has good woodiness touch, moisture-proof, and coloring is good, and partiting thermal insulation is anticorrosion, and the simple wood materials of mechanical property ratio is high 10 times, becomes the ideal substitute of natural timber.The product that PVC imitated wood material is made is widely used in the fields such as packaging, gardens, transport, building, car and boat interior trim.But PVC profile intensity conventional is at present low, toughness is little, if clashed into, often can be cracked, not only easily damage, also easily cause secondary injury, there is potential safety hazard.
Summary of the invention
Technical problem to be solved by this invention is, for the shortcoming that above prior art exists, propose a kind of toughness by force, the safety door Special high-strength PVC door-plate that not fragile, safety factor is high.
The technical scheme that the present invention solves above technical problem is: provide a kind of safety door Special high-strength PVC door-plate, comprises the first PVC plastic sheet material layers, metal inside layer, hollow layer, insulation layer and the second PVC plastic sheet material layers that set gradually from top to bottom,
The percentage by weight of the component of described first PVC plastic sheet material layers is:
Polyvinyl chloride: 76 ~ 82%,
Calcium carbonate: 10 ~ 15%,
Celogen Az: 1 ~ 3%,
Titanium dioxide: 3 ~ 5%,
Plasticizing agent: 3 ~ 8%,
Antioxidant: 0.5 ~ 0.7%,
Stabilizing agent: 0.6 ~ 1.5%;
The not solvent-laden bonding agent of described metal inside layer coating on both sides;
The percentage by weight of described insulation layer is:
Expanded perlite: 35 ~ 61%,
Phenolic resins: 27 ~ 39%,
Curing compound: 4 ~ 10%,
Flexibilizer: 0.8 ~ 5.5%,
Hydrophober: 0.5 ~ 1%,
Fire retardant: 1 ~ 3%;
The percentage by weight of the component of described second PVC plastic sheet material layers is:
Polyvinyl chloride: 10 ~ 50%,
Plasticizing agent: 3 ~ 20%,
Powdered whiting: 40 ~ 80%,
Liquid calcium zinc: 0.5 ~ 0.8%,
Stabilizing agent: 0.1 ~ 2%,
Chlorinated paraffin wax: 0.5 ~ 3.5%,
Dioctyl phthalate: 15 ~ 33%,
Fire retardant: 5 ~ 7%,
Antioxidant: 2 ~ 2.5%.
The technical scheme that the present invention limits further is: aforesaid safety door Special high-strength PVC door-plate, and the material of described metal inside layer is 304 stainless steels, and the thickness of described metal inside layer is 0.5mm ~ 1.2mm.
Aforesaid safety door Special high-strength PVC door-plate, described plasticizing agent is epoxy resin; Described stabilizing agent is the mixture of stearic acid, calcium stearate and barium stearate, and in described stabilizing agent, stearic acid, calcium stearate, barium stearate adopt 1:1.5:0.5 mixing.
Aforesaid safety door Special high-strength PVC door-plate, the not solvent-laden bonding agent thickness of described metal inside layer coating on both sides is within the scope of 75 μm ~ 90 μm, and the material of use comprises heat cured epoxy resin, acetophenone/formaldehyde resin or the polymer copolymerization polyether-polyurethane-polymer based on epoxy resin modification.
Further, aforesaid safety door Special high-strength PVC door-plate, the not solvent-laden adhesive thickness of described metal inside layer coating on both sides is within the scope of 75 μm ~ 90 μm, and the percentage by weight of the component of described cementing agent is:
Phenolic resins: 55 ~ 90%, filler: 5 ~ 40%, surfactant: 0.1 ~ 1%, thinner: 0.1 ~ 10%, efficient levelling agent: 0.1 ~ 5%, coupling agent: 0.1 ~ 0.8%.
The invention has the beneficial effects as follows:
Safety door Special high-strength PVC door sheet of the present invention, adopt 304 stainless steels as metal inside layer, because stainless Toughness Ratio is higher, when colliding, shape can be changed, thus impact is cushioned, protection PVC board, if impact is very large, layer of PVC is broken, also can be bonded on metal inside layer, can not secondary injury be caused; Meanwhile, the present invention is provided with insulation layer, effectively can ensure the toughness of PVC board, and when avoiding temperature decrease, PCV becomes fragile and causes fracture; The present invention adopts not solvent-laden bonding agent, very thin and bonding firm.
Detailed description of the invention
embodiment 1
The present embodiment provides a kind of safety door Special high-strength PVC door-plate, comprise the first PVC plastic sheet material layers, 304 stainless steel metal inner sandwich layers, hollow layer, insulation layer and the second PVC plastic sheet material layers that set gradually from top to bottom, the thickness of 304 stainless steel metal inner sandwich layers is 0.8mm, and the percentage by weight of the component of the first PVC plastic sheet material layers is:
Polyvinyl chloride: 76%, calcium carbonate: 15%, Celogen Az: 1%, titanium dioxide: 3%, plasticizing agent: 3%, antioxidant: 0.5%, stabilizing agent: 1.5%; The not solvent-laden bonding agent of metal inside layer coating on both sides;
The percentage by weight of insulation layer is:
Expanded perlite: 48%, phenolic resins: 39%, curing compound: 6%, flexibilizer: 3.5%, hydrophober: 0.5%, fire retardant: 3%;
The percentage by weight of the component of the second PVC plastic sheet material layers is:
Polyvinyl chloride: 14.5%, epoxy resin: 12%, powdered whiting: 46%, liquid calcium zinc: 0.5%, stabilizing agent: 1.5%, chlorinated paraffin wax: 2.5%, dioctyl phthalate: 23%, fire retardant: 7%, antioxidant: 2%.
Stabilizing agent in the present embodiment is the mixture of stearic acid, calcium stearate and barium stearate, and in stabilizing agent, stearic acid, calcium stearate, barium stearate adopt 1:1.5:0.5 mixing.The not solvent-laden bonding agent of metal inside layer coating on both sides, thickness is within the scope of 75 μm, and the material of use comprises heat cured epoxy resin, acetophenone/formaldehyde resin or the polymer copolymerization polyether-polyurethane-polymer based on epoxy resin modification.
The percentage by weight of the component of the cementing agent in the present embodiment is:
Phenolic resins: 81%, filler: 15%, surfactant: 0.4%, thinner: 0.5%, efficient levelling agent: 3%, coupling agent: 0.1%.
embodiment 2
The present embodiment provides a kind of safety door Special high-strength PVC door-plate, comprise the first PVC plastic sheet material layers, 304 stainless steel metal inner sandwich layers, hollow layer, insulation layer and the second PVC plastic sheet material layers that set gradually from top to bottom, the thickness of 304 stainless steel metal inner sandwich layers is 0.5mm ~ 1.2mm, and the percentage by weight of the component of the first PVC plastic sheet material layers is:
Polyvinyl chloride: 79%, calcium carbonate: 10%, Celogen Az: 1%, titanium dioxide: 3%, plasticizing agent: 5%, antioxidant: 0.5%, stabilizing agent: 1.5%; The not solvent-laden bonding agent of metal inside layer coating on both sides;
The percentage by weight of insulation layer is:
Expanded perlite: 59.5%, phenolic resins: 29%, curing compound: 8%, flexibilizer: 0.8%, hydrophober: 0.7%, fire retardant: 2%;
The percentage by weight of the component of the second PVC plastic sheet material layers is:
Polyvinyl chloride: 16.2%, epoxy resin: 10%, powdered whiting: 43%, liquid calcium zinc: 0.8%, stabilizing agent: 2%, chlorinated paraffin wax: 3.5%, dioctyl phthalate: 15%, fire retardant: 7%, antioxidant: 2.5%.
Stabilizing agent in the present embodiment is the mixture of stearic acid, calcium stearate and barium stearate, and in stabilizing agent, stearic acid, calcium stearate, barium stearate adopt 1:1.5:0.5 mixing.The not solvent-laden bonding agent of metal inside layer coating on both sides, thickness is within the scope of 75 μm ~ 90 μm, and the material of use comprises heat cured epoxy resin, acetophenone/formaldehyde resin or the polymer copolymerization polyether-polyurethane-polymer based on epoxy resin modification.
The percentage by weight of the component of the cementing agent in the present embodiment is:
Phenolic resins: 62.7%, filler: 30%, surfactant: 1%, thinner: 4%, efficient levelling agent: 1.5%, coupling agent: 0.8%.
In addition to the implementation, the present invention can also have other embodiment.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.

Claims (7)

1. a safety door Special high-strength PVC door-plate, comprises the first PVC plastic sheet material layers, metal inside layer, hollow layer, insulation layer and the second PVC plastic sheet material layers that set gradually from top to bottom, it is characterized in that:
The percentage by weight of the component of described first PVC plastic sheet material layers is:
Polyvinyl chloride: 76 ~ 82%,
Calcium carbonate: 10 ~ 15%,
Celogen Az: 1 ~ 3%,
Titanium dioxide: 3 ~ 5%,
Plasticizing agent: 3 ~ 8%,
Antioxidant: 0.5 ~ 0.7%,
Stabilizing agent: 0.6 ~ 1.5%;
The not solvent-laden bonding agent of described metal inside layer coating on both sides;
The percentage by weight of described insulation layer is:
Expanded perlite: 35 ~ 61%,
Phenolic resins: 27 ~ 39%,
Curing compound: 4 ~ 10%,
Flexibilizer: 0.8 ~ 5.5%,
Hydrophober: 0.5 ~ 1%,
Fire retardant: 1 ~ 3%;
The percentage by weight of the component of described second PVC plastic sheet material layers is:
Polyvinyl chloride: 10 ~ 50%,
Plasticizing agent: 3 ~ 20%,
Powdered whiting: 40 ~ 80%,
Liquid calcium zinc: 0.5 ~ 0.8%,
Stabilizing agent: 0.1 ~ 2%,
Chlorinated paraffin wax: 0.5 ~ 3.5%,
Dioctyl phthalate: 15 ~ 33%,
Fire retardant: 5 ~ 7%,
Antioxidant: 2 ~ 2.5%.
2. safety door Special high-strength PVC door-plate according to claim 1, is characterized in that: the material of described metal inside layer is 304 stainless steels.
3. safety door Special high-strength PVC door-plate according to claim 1, is characterized in that, the thickness of described metal inside layer is 0.5mm ~ 1.2mm.
4. safety door Special high-strength PVC door-plate according to claim 1, it is characterized in that, described plasticizing agent is epoxy resin; Described stabilizing agent is the mixture of stearic acid, calcium stearate and barium stearate.
5. safety door Special high-strength PVC door-plate according to claim 4, is characterized in that, in described stabilizing agent, stearic acid, calcium stearate, barium stearate adopt 1:1.5:0.5 mixing.
6. safety door Special high-strength PVC door-plate according to claim 1, it is characterized in that, the not solvent-laden bonding agent thickness of described metal inside layer coating on both sides is within the scope of 75 μm ~ 90 μm, and the material of use comprises heat cured epoxy resin, acetophenone/formaldehyde resin or the polymer copolymerization polyether-polyurethane-polymer based on epoxy resin modification.
7. safety door Special high-strength PVC door-plate according to claim 1, is characterized in that, the not solvent-laden adhesive thickness of described metal inside layer coating on both sides is within the scope of 75 μm ~ 90 μm, and the percentage by weight of the component of described cementing agent is:
Phenolic resins: 55 ~ 90%,
Filler: 5 ~ 40%,
Surfactant: 0.1 ~ 1%,
Thinner: 0.1 ~ 10%,
Efficient levelling agent: 0.1 ~ 5%,
Coupling agent: 0.1 ~ 0.8%.
CN201510067258.8A 2015-02-10 2015-02-10 Special high-intensity PVC door plate for safety door Pending CN104563782A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510067258.8A CN104563782A (en) 2015-02-10 2015-02-10 Special high-intensity PVC door plate for safety door

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510067258.8A CN104563782A (en) 2015-02-10 2015-02-10 Special high-intensity PVC door plate for safety door

Publications (1)

Publication Number Publication Date
CN104563782A true CN104563782A (en) 2015-04-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108192234A (en) * 2017-12-15 2018-06-22 安徽嘉中金属材料有限公司 It is a kind of to be modified compound building PVC material and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4220681A (en) * 1978-11-28 1980-09-02 Inoue Gomu Kogyo Kabushiki Kaisha Trim for automobiles
DE3517226A1 (en) * 1984-05-12 1985-11-14 Rodenberg Fenster + Türen-Technik GmbH, 4952 Porta Westfalica Sound-insulating and heat-insulating panel
CN102632666A (en) * 2012-04-19 2012-08-15 新疆蓝山屯河型材有限公司 PVC profile of metal core
CN102911458A (en) * 2012-10-22 2013-02-06 广德天运无纺有限公司 Polyvinyl chloride (PVC) sheet produced by utilizing waste PVC
CN203412457U (en) * 2013-05-22 2014-01-29 天津恒利达铝塑门窗制造有限公司 Novel composite thermal insulation door/window
CN104312088A (en) * 2014-09-28 2015-01-28 青岛文创科技有限公司 An energy-saving thermally-insulating material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4220681A (en) * 1978-11-28 1980-09-02 Inoue Gomu Kogyo Kabushiki Kaisha Trim for automobiles
DE3517226A1 (en) * 1984-05-12 1985-11-14 Rodenberg Fenster + Türen-Technik GmbH, 4952 Porta Westfalica Sound-insulating and heat-insulating panel
CN102632666A (en) * 2012-04-19 2012-08-15 新疆蓝山屯河型材有限公司 PVC profile of metal core
CN102911458A (en) * 2012-10-22 2013-02-06 广德天运无纺有限公司 Polyvinyl chloride (PVC) sheet produced by utilizing waste PVC
CN203412457U (en) * 2013-05-22 2014-01-29 天津恒利达铝塑门窗制造有限公司 Novel composite thermal insulation door/window
CN104312088A (en) * 2014-09-28 2015-01-28 青岛文创科技有限公司 An energy-saving thermally-insulating material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108192234A (en) * 2017-12-15 2018-06-22 安徽嘉中金属材料有限公司 It is a kind of to be modified compound building PVC material and preparation method thereof

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Application publication date: 20150429