CN104560099A - Preparation technology for preparing fuel oil by utilizing waste rubber - Google Patents

Preparation technology for preparing fuel oil by utilizing waste rubber Download PDF

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Publication number
CN104560099A
CN104560099A CN201410831397.9A CN201410831397A CN104560099A CN 104560099 A CN104560099 A CN 104560099A CN 201410831397 A CN201410831397 A CN 201410831397A CN 104560099 A CN104560099 A CN 104560099A
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waste rubber
oil
preparation technology
temperature
reaction
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CN201410831397.9A
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CN104560099B (en
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杨月忠
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Jiangsu Qingrun solid waste disposal Co., Ltd
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JIANGSU JIANSHEN BIOLOGY AGROCHEMICAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/26Chromium
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/002Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal in combination with oil conversion- or refining processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/006Combinations of processes provided in groups C10G1/02 - C10G1/08
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/008Controlling or regulating of liquefaction processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/02Gasoline
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/04Diesel oil

Abstract

The invention discloses a preparation technology for preparing fuel oil by utilizing waste rubber. The preparation technology comprises the following steps: washing the waste rubber, airing the washed waste rubber, cutting up the aired waste rubber, placing the cut-up waste rubber in a cracking kettle, adding a catalyst in the cracking kettle, uniformly mixing and stirring the cut-up waste rubber and the catalyst, and slowly raising the temperature; controlling the temperature to heat materials in the cracking kettle in different temperature sections so as to enable the materials react slowly, sufficiently condensing cracked gases, and respectively acquiring condensed liquids in different temperature sections; recycling the catalyst after the cracking reaction ends; respectively performing extraction separation on coarse light diesel and coarse heavy diesel by an extraction complexing solvent under the condition of the room temperature, performing alkaline wash through an alkaline liquor and washing through water so as to obtain refined diesel, canning the refined diesel, and storing the canned refined diesel. In the technology disclosed by the invention, the self-prepared catalyst is used in the reaction, so that the situation that the materials stick on walls and coke at high temperature is effectively reduced; the fuel oil is high in yield and stable in quality; the catalyst can be recycled; the technology is simple to operate and is easy to produce in a large scale.

Description

A kind of preparation technology utilizing waste rubber to produce oil fuel
Technical field
The present invention relates to a kind of preparation technology utilizing waste rubber to produce oil fuel, belong to petrochemical complex refining field.
Background technology
Rubber industry is one of important foundation industry of national economy.It is not only the light industry rubber product such as daily, medical that people provide daily life indispensable, and provides various rubber production unit or rubber components to the heavy industry such as digging, traffic, building, machinery, electronics and new industry.In recent years, rubber industry was much developed, and the existing segmented industry is steadily increasing, the then develop rapidly of the new untreated rubber segmented industry, but simultaneously, rubber industry yet exists the problems such as environment, resource, disaster, innovation.
At present, waste rubber because of measure large, take up room, contaminate environment becomes current urgent need to solve the problem.The method of usually conduct waste rubber mainly contains landfill, granulation regeneration and cracking.Directly being processed into rubber powder after being pulverized by waste rubber product is international method.Make rubber powder and have four Lung biopsies, but the most frequently used be normal temperature crushing up and pulverize at low temperature method.The application of rubber powder widely, is broadly divided into three large fields: chemical industry, building materials and field of traffic.Mix the product that rubber powder makes, use properties has reduction in various degree, and more easily produces secondary environmental pollution problem.Waste rubber is become gasoline by fragmentation pattern, diesel oil is the maximum modes of current research and development: it is higher that thermo-cracking exists cracking temperature, general at 600 DEG C, scission reaction speed is slow, in cracking process, the side reactions such as aromizing, condensation, polymerization are comparatively strong, and splitting gas easy blocking pipe when condensation, affects quality product, and easily blast, fuel consumption is large; Catalytic pyrolysis main drawback is that oil yield lower production cost is high, and quality product difficulty is up to state standards.
Chinese patent CN201110236077 provides a kind of method utilizing plastics and rubber to produce mixing oil, and this method palladium catalyst carries out catalytic pyrolysis, catalyst recovery, regeneration difficulty, and carries out the mode products obtained therefrom poor stability of filtering product with purification medium.Chinese patent CN201110034668 discloses a kind of method of environment-friendly type waste rubber renewable diesel, and this method complex process, gained processed oil boiling spread is wide, and product stability is poor.
Summary of the invention
Goal of the invention: the defect existed for prior art, the invention provides a kind of technological operation simple, product is stablized, and the waste rubber that yield is high produces the preparation technology of oil fuel.
For achieving the above object, the present invention is by the following technical solutions: a kind of preparation technology utilizing waste rubber to produce oil fuel, comprises following technological step:
(1) after the flushing of waste old water being dried, chopping, insert in sealable cracking still, add catalyzer, after being uniformly mixed, cracking still and condenser are coupled together, heated material, slowly heats up;
(2) control temperature of reaction at 150 ~ 180 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains raw gasline;
(3) continue to be warming up to 180 ~ 350 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains thick LIGHT DIESEL OIL;
(4) continue to be warming up to 350 ~ 420 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains heavy gas oil;
(5) continue to be warming up to more than 420 DEG C, gather the cut of this temperature section, obtain heavy oil fraction;
(6) after scission reaction terminates, in cracking reactor, add the vitriol oil, make organic detritus carbonization in still, then residue is first burned, then proceed to retort furnace section and burn, reclaim catalyzer;
(7) at ambient temperature, respectively thick LIGHT DIESEL OIL, heavy gas oil extraction complexing solvent are carried out extracting and separating, then through alkali lye alkali cleaning, washing, obtains refined diesel oil, tinning stores.
As preferably, in described step (1), catalyzer is ultra-fine alumina, chromic oxide upgrading rare earth catalyst.
As preferably, described catalyzer adopts co-precipitation-calcination method to obtain.
As preferably, in described step (6), calcining temperature is 360 ~ 400 DEG C.
As preferably, in described step (7), extract the alcoholic solution that complexing solvent is concentration 50 ~ 90%.
A kind of preparation technology utilizing waste rubber to produce oil fuel provided by the invention, compared to existing technology, has following beneficial effect:
Present invention process uses from controlling catalyst in reaction, effectively reduces material high temperature and glues wall coking; Oil fuel yield is high, stay in grade; Catalyzer is recyclable; Technological operation is simple, is easy to large-scale production.
Specific embodiment
By the following examples the present invention is further explained:
Embodiment 1
Utilize waste rubber to produce a preparation technology for oil fuel, the present invention includes following technological step:
(1), by waste old water rinse after drying, chopping, weighs 1000kg, inserts in sealable cracking still, add ultra-fine alumina, chromic oxide upgrading rare earth catalyst 2.5kg, after being uniformly mixed, cracking still and condenser are coupled together, heated material, slowly heats up;
(2), control temperature of reaction at 150 ~ 180 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains raw gasline;
(3), continue to be warming up to 180 ~ 350 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains thick LIGHT DIESEL OIL;
(4), continue to be warming up to 350 ~ 420 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains heavy gas oil;
(5), continue to be warming up to more than 420 DEG C, gather the cut of this temperature section, obtain heavy oil fraction;
(6), after scission reaction terminates, in cracking reactor, add the vitriol oil, make organic detritus carbonization in still, then residue is first burned, then proceed to 380 DEG C of sections in retort furnace and burn, reclaim catalyzer;
(7), at ambient temperature, respectively thick LIGHT DIESEL OIL, the heavy gas oil ethanolic soln extraction complexing solvent of 75% are carried out extracting and separating, then through alkali lye alkali cleaning, washing, obtains refined diesel oil, tinning stores;
Obtain gasoline 401.7 kg, LIGHT DIESEL OIL 382.8 kg, heavy diesel 92.3kg.
Embodiment 2
(1), by waste old water rinse after drying, chopping, weighs 1000kg, inserts in sealable cracking still, add ultra-fine alumina, chromic oxide upgrading rare earth catalyst 2.0kg, after being uniformly mixed, cracking still and condenser are coupled together, heated material, slowly heats up;
(2), control temperature of reaction at 150 ~ 180 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains raw gasline;
(3), continue to be warming up to 180 ~ 350 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains thick LIGHT DIESEL OIL;
(4), continue to be warming up to 350 ~ 420 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains heavy gas oil;
(5), continue to be warming up to more than 420 DEG C, gather the cut of this temperature section, obtain heavy oil fraction;
(6), after scission reaction terminates, in cracking reactor, add the vitriol oil, make organic detritus carbonization in still, then residue is first burned, then proceed to 400 DEG C of sections in retort furnace and burn, reclaim catalyzer;
(7), at ambient temperature, respectively thick LIGHT DIESEL OIL, the heavy gas oil ethanolic soln extraction complexing solvent of 80% are carried out extracting and separating, then through alkali lye alkali cleaning, washing, obtains refined diesel oil, tinning stores;
Obtain gasoline 400.3 kg, LIGHT DIESEL OIL 392.8 kg, heavy diesel 89.3kg.
Embodiment 3
(1), by waste old water rinse after drying, chopping, weighs 1000kg, inserts in sealable cracking still, add ultra-fine alumina, chromic oxide upgrading rare earth catalyst 1.8kg, after being uniformly mixed, cracking still and condenser are coupled together, heated material, slowly heats up;
(2), control temperature of reaction at 150 ~ 180 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains raw gasline;
(3), continue to be warming up to 180 ~ 350 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains thick LIGHT DIESEL OIL;
(4), continue to be warming up to 350 ~ 420 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains heavy gas oil;
(5), continue to be warming up to more than 420 DEG C, gather the cut of this temperature section, obtain heavy oil fraction;
(6), after scission reaction terminates, in cracking reactor, add the vitriol oil, make organic detritus carbonization in still, then residue is first burned, then proceed to 400 DEG C of sections in retort furnace and burn, reclaim catalyzer;
(7), at ambient temperature, respectively thick LIGHT DIESEL OIL, the heavy gas oil ethanolic soln extraction complexing solvent of 70% are carried out extracting and separating, then through alkali lye alkali cleaning, washing, obtains refined diesel oil, tinning stores;
Obtain gasoline 399.3 kg, LIGHT DIESEL OIL 381.8 kg, heavy diesel 91.3kg.
Embodiment 4
As embodiment 1, wherein 60% of catalyst levels replace with reclaiming catalyzer, all the other operations are constant, obtain gasoline 399.3 kg, LIGHT DIESEL OIL 381.3kg, heavy diesel 90.1kg.
The above is only the preferred embodiment of the present invention; be noted that for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (5)

1. utilize waste rubber to produce a preparation technology for oil fuel, it is characterized in that, comprise following technological step:
(1) after the flushing of waste old water being dried, chopping, insert in sealable cracking still, add catalyzer, after being uniformly mixed, cracking still and condenser are coupled together, heated material, slowly heats up;
(2) control temperature of reaction at 150 ~ 180 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains raw gasline;
(3) continue to be warming up to 180 ~ 350 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains thick LIGHT DIESEL OIL;
(4) continue to be warming up to 350 ~ 420 DEG C, reaction 0.5 ~ 1.5h, gathers the cut of this temperature section, obtains heavy gas oil;
(5) continue to be warming up to more than 420 DEG C, gather the cut of this temperature section, obtain heavy oil fraction;
(6) after scission reaction terminates, in cracking reactor, add the vitriol oil, make organic detritus carbonization in still, then residue is first burned, then proceed to retort furnace section and burn, reclaim catalyzer;
(7) at ambient temperature, respectively thick LIGHT DIESEL OIL, heavy gas oil extraction complexing solvent are carried out extracting and separating, then through alkali lye alkali cleaning, washing, obtains refined diesel oil, tinning stores.
2. waste rubber produces the preparation technology of oil fuel as claimed in claim 1, it is characterized in that, in described step (1), catalyzer is ultra-fine alumina, chromic oxide upgrading rare earth catalyst.
3. utilize waste rubber to produce the preparation technology of oil fuel as claimed in claim 2, it is characterized in that, described catalyzer adopts co-precipitation-calcination method to obtain.
4. utilize waste rubber to produce the preparation technology of oil fuel as claimed in claim 1, it is characterized in that, in described step (6), calcining temperature is 360 ~ 400 DEG C.
5. utilize waste rubber to produce the preparation technology of oil fuel as claimed in claim 1, it is characterized in that, in described step (7), extraction complexing solvent is the alcoholic solution of concentration 50 ~ 90%.
CN201410831397.9A 2014-12-29 2014-12-29 A kind of preparation technology that fuel oil is produced using waste rubber Active CN104560099B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104910947A (en) * 2015-06-01 2015-09-16 安徽科茂能源科技有限公司 Safe environment-friendly oil refining device and technique for continuous-feeding/deslagging waste organic matter cracking regeneration
CN113004939A (en) * 2021-03-09 2021-06-22 青岛科技大学 Waste tire derived oil gradient high-valued utilization method

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CN1084546A (en) * 1992-09-23 1994-03-30 陈太庸 Waste plastic is changed into the method and apparatus of oil fuel
CN1236804A (en) * 1999-05-06 1999-12-01 杨健 Process and apparatus for preparing petroleum products from waste plastics and rubber
CN1869160A (en) * 2006-05-25 2006-11-29 丁清云 Method of making fuel oil by catalytic cracking of waste tyre
CN101050372A (en) * 2007-04-29 2007-10-10 清华大学 Method for full constituent utilizing resources of wastes of plastic containing chlorine in fluid bed
CN101544781A (en) * 2008-03-26 2009-09-30 北京天海元科技有限公司 Method for treating waste tire
JP2013028687A (en) * 2011-07-27 2013-02-07 Sumitomo Osaka Cement Co Ltd Method of liquefying waste plastic
CN103484146A (en) * 2013-06-06 2014-01-01 河南科技大学 Method used for preparing liquid hydrocarbon from polydicyclopentadiene by cracking reaction
WO2014040634A1 (en) * 2012-09-14 2014-03-20 Outotec Oyj Method and apparatus for recycling plastic wastes

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1084546A (en) * 1992-09-23 1994-03-30 陈太庸 Waste plastic is changed into the method and apparatus of oil fuel
CN1236804A (en) * 1999-05-06 1999-12-01 杨健 Process and apparatus for preparing petroleum products from waste plastics and rubber
CN1869160A (en) * 2006-05-25 2006-11-29 丁清云 Method of making fuel oil by catalytic cracking of waste tyre
CN101050372A (en) * 2007-04-29 2007-10-10 清华大学 Method for full constituent utilizing resources of wastes of plastic containing chlorine in fluid bed
CN101544781A (en) * 2008-03-26 2009-09-30 北京天海元科技有限公司 Method for treating waste tire
JP2013028687A (en) * 2011-07-27 2013-02-07 Sumitomo Osaka Cement Co Ltd Method of liquefying waste plastic
WO2014040634A1 (en) * 2012-09-14 2014-03-20 Outotec Oyj Method and apparatus for recycling plastic wastes
CN103484146A (en) * 2013-06-06 2014-01-01 河南科技大学 Method used for preparing liquid hydrocarbon from polydicyclopentadiene by cracking reaction

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104910947A (en) * 2015-06-01 2015-09-16 安徽科茂能源科技有限公司 Safe environment-friendly oil refining device and technique for continuous-feeding/deslagging waste organic matter cracking regeneration
CN104910947B (en) * 2015-06-01 2016-07-06 安徽科茂能源科技有限公司 A kind of continuous feed, the safety and environmental protection oil refining apparatus of the waste and old organic cracking regeneration of deslagging and technique
CN113004939A (en) * 2021-03-09 2021-06-22 青岛科技大学 Waste tire derived oil gradient high-valued utilization method

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