CN104553579A - Glass flower production method and tool thereof - Google Patents

Glass flower production method and tool thereof Download PDF

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Publication number
CN104553579A
CN104553579A CN201510021035.8A CN201510021035A CN104553579A CN 104553579 A CN104553579 A CN 104553579A CN 201510021035 A CN201510021035 A CN 201510021035A CN 104553579 A CN104553579 A CN 104553579A
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China
Prior art keywords
glass
hammer
tup
steel ball
knocking
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Granted
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CN201510021035.8A
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Chinese (zh)
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CN104553579B (en
Inventor
欧介仁
欧少民
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Guangdong Jie Ren Glass Co Ltd
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Guangdong Jie Ren Glass Co Ltd
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Abstract

The invention provides a glass flower production method and a tool thereof. A sand tank, a knocking tool and a glass plate are used as main materials. The knocking tool is a knocking hammer formed by a hammer head with circular steel balls, and a hammer bar. The production method comprises the following steps: a. screening out fine sand by using 80-100-mesh steel sieves and laying the fine sand in the sand tank; b. cutting glass into a glass plate of which the size is less than the inner diameter of the sand tank, flatly putting the glass plate on the sand surface of the sand tank, and tamping by using a gavel so that the whole glass plate fits to the sand surface without a gap; c. obliquely knocking the surface of the glass downwards by using the knocking hammer, so that force rightly penetrates through the surface of the glass plate during knocking, and explosion points are generated on the surface of the glass to form textured 'water chestnut'-shaped glass flowers; and d. knocking different positions of the glass plate to form a plurality of glass flowers, and taking the glass flowers out of the sand tank by lifting up the glass plate after the knocking is completed. The production method provided by the invention has the advantages of easiness in operation, high efficiency and low cost, and the produced glass flowers are crystal clear and attractive.

Description

A kind of preparation method of sparkling and instrument thereof
Technical field
The present invention relates to a kind of preparation method and specific purpose tool thereof of decorative glasses paster, refer in particular to a kind of preparation method and instrument thereof of sparkling.
Background technology
At present, the glass decoration process article that indoor and outdoor glass door leaf, window page, screen, wall etc. for decorating are surperficial, except printing on glass plate body or being carved with except pattern, can also produce stereoeffect by difform glass patch.This glass patch is for making it have bionical effect (such as the shape such as petal, leaf), its production method great majority are that mold heated is compressing, this sparkling rough surface compressing by heating glass pulp, its surface is after compressing, edge is relatively thick, cannot form texture meticulous especially, and sparkling corner angle are comparatively fuzzy, the thorough degree in surface is inadequate; Owing to being that mould is compressing, the sparkling style produced is unified, and all texture arrangements are identical, and after being combined into design, effect is undesirable, and bionical effect is poor.
Secondly, the sparkling utilizing mould compressing need complete through multiple working procedure, and then need to modulate the glass pulp of different colours as changed sparkling color, operation is comparatively numerous and diverse; Sparkling as made different size then needs to change different moulds, and its cost is high, efficiency is low, and expends the energy, easily causes environmental pollution.
Summary of the invention
The object of the invention is to for the existing state of the art, there is provided a kind of preparation method and instrument thereof of sparkling, formed by the mode of manually knocking glass and have ornamental sparkling, its production efficiency is high, cost is low, the sparkling obtained is vivid, create an aesthetic feeling.
For achieving the above object, the present invention adopts following technical scheme:
The present invention is a kind of preparation method of sparkling, comprises the following steps:
1. prepare the husky groove of cuboid of production, the height of husky groove internal diameter is at least 9cm, uses 80 ~ 100 object steel filter out children's sand and be paved with husky groove;
2. prepare one to knock instrument, this instrument be there is circular steel ball tup knock hammer;
3. glass-cutting is become to be less than the glass plate of husky groove internal diameter, then glass plate is lain on the Shamian Island of husky groove, with gavel compacting, make the overall gapless of fitting with Shamian Island of glass plate, after glass plate is tamped on Shamian Island, to decline 2 ~ 3mm with the Shamian Island of contact glass sheet;
4. use to knock to hammer into shape and hit glass surface to declivity, tup steel ball is made to act on glass pane surface, the tup steel ball knocking hammer hits glass surface horizontal by β angle to declivity, 40 °≤β≤140 °, and β ≠ 90 °, must exert all one's strength when knocking and just run through glass pane surface, glass surface produces quick-fried point, with this quick-fried produce symmetrical, be tilted to lower active force and extend at the bottom of glass plate, formation taper brittle fracture, can form tool veined " Lian Jiao " shape sparkling; Wherein, the glass plate of different-thickness, need beat in conjunction with the tup steel ball of different-diameter, dimension scale is as follows:
When sheet thickness is 5mm, the tup diameter of the steel ball knocking hammer is 6 ~ 8mm;
When sheet thickness is 6mm, the tup diameter of the steel ball knocking hammer is 7 ~ 9mm;
When sheet thickness is 8mm, the tup diameter of the steel ball knocking hammer is 8 ~ 10mm;
When sheet thickness is 10mm, the tup diameter of the steel ball knocking hammer is 9 ~ 11mm;
When sheet thickness is 12mm, the tup diameter of the steel ball knocking hammer is 10 ~ 12mm;
When sheet thickness is 15mm, the tup diameter of the steel ball knocking hammer is 11 ~ 13mm;
5. diverse location can knock out several sparklings on a glass, after having knocked, is upwards mentioned by glass plate, can take out sparkling from husky groove.
In such scheme, it is broken that the process of knocking can produce glass in husky groove, glass broken too much time, the sand in husky groove must go recirculation after the broken particle of glass to use with 80 ~ 100 object steel sieve sieves.
In such scheme, the children's sand in husky groove is required to be dry husky.
In such scheme, the glass used is required to be automotive grade glass.
In such scheme, the circular steel ball of tup is required to be solid steel ball.
In such scheme, quick-fried point is produced in glass pane surface by knocking, with this quick-fried produce symmetrical, be tilted under active force extend at the bottom of glass plate, form taper brittle fracture, thus form " Lian Jiao " shape sparkling, this fracture sparkling is out glittering and translucent, create an aesthetic feeling, it is level and smooth glass surface bottom sparkling, it is then tapered protrusion above this glass surface, and tapered protrusion surface has texture, multiple pieces of glass flower composition pattern has very strong ornamental after fitting without shadow glue and flat glass; Separately, when percussion power tilts to extend downward sparkling edge through glass, power produces vibrations at inside glass, sparkling surface is caused to form texture, and the nuance of percussion power, the texture formed also has nuance, and this difference is embodied in the density degree of texture.
Make the instrument of above-mentioned sparkling, what be made up of tup, hammer thick stick knocks hammer.Wherein, tup is solid circles steel ball, and hammer thick stick one end connects tup, and the diameter of hammer thick stick is less than the diameter of tup.
Further, hammer the thick stick other end into shape and connect hammer handle.
Further, hammering thick stick into shape is metallic rod.
Beneficial effect of the present invention is:
1. make material simple, cost is low, and a workman can produce;
2. production efficiency is high, and average 0.5 ~ 1s can knock out a sparkling;
3. the glass plate changing different colours can obtain the sparkling of different colours;
4. when implementing, floor space is little, and by manual operation, without the need to expending the energy, more environmental protection;
5. sparkling surface is glittering and translucent, has third dimension, and its superficial makings is because knocking a little difference of angle and power, cause formed texture slightly difference, more naturally, and multiple pieces of glass is spent and be may be combined with into petal, butterfly etc., its expression is vivid, create an aesthetic feeling, and decorative effect is diversified.
accompanying drawing illustrates:
State diagram when accompanying drawing 1 is production;
Accompanying drawing 2 is for knocking the structural representation of hammer;
Accompanying drawing 3 is for having knocked the structural representation of rear glass plate;
Accompanying drawing 4 is the structural representation of sparkling;
Accompanying drawing 5 is the top view of sparkling;
Accompanying drawing 6 is the front view of sparkling;
Accompanying drawing 7 is the right view of sparkling.
detailed description of the invention:
The invention will be further described for 1-7 and embodiment by reference to the accompanying drawings, in accompanying drawing, and tup 1, hammer stem 2, hammer handle 3, husky groove 4, glass plate 5, sparkling 6.
Embodiment one:
The present invention is a kind of preparation method of sparkling, comprises the following steps:
1. prepare the husky groove 4 of cuboid of production, the height of husky groove 4 internal diameter is at least 9cm, and use 80 object steel filter out children's sand and be paved with husky groove 4, this young sand is required to be dry husky;
2. prepare one to knock instrument, this instrument be there is circular steel ball tup 1 knock hammer, and this steel ball is required to be solid steel ball;
3. select automotive grade glass, glass-cutting is become to be less than the glass plate 5 of husky groove internal diameter, then glass plate 5 is lain on the Shamian Island of husky groove 4, tamp with gavel, make the overall gapless of fitting with Shamian Island of glass plate 5, after glass plate 5 is tamped on Shamian Island, the Shamian Island decline 2mm contacted with glass plate 5;
4. use to knock to hammer into shape and hit glass surface to declivity, tup steel ball 1 is made to act on glass plate 5 surface, the tup steel ball 1 knocking hammer hits glass surface horizontal by β angle to declivity, β=40 °, must exert all one's strength when knocking and just run through glass pane surface, glass surface produces quick-fried point, with this quick-fried produce symmetrical, be tilted under active force extend to glass plate 5 end, form taper brittle fracture, tool veined " Lian Jiao " shape sparkling 6 can be formed; Wherein, the glass plate 5 of different-thickness, need beat in conjunction with tup 1 steel ball of different-diameter, dimension scale is as follows:
When sheet thickness is 5mm, the tup diameter of the steel ball knocking hammer is 6mm;
When sheet thickness is 6mm, the tup diameter of the steel ball knocking hammer is 7mm;
When sheet thickness is 8mm, the tup diameter of the steel ball knocking hammer is 8mm;
When sheet thickness is 10mm, the tup diameter of the steel ball knocking hammer is 9mm;
When sheet thickness is 12mm, the tup diameter of the steel ball knocking hammer is 10mm;
When sheet thickness is 15mm, the tup diameter of the steel ball knocking hammer is 11mm;
5. on glass plate 5, diverse location can knock out several sparklings 6, after having knocked, is upwards mentioned by glass plate 5, can take out sparkling 6 from husky groove 4.
In such scheme, it is broken that the process of knocking can produce glass in husky groove 4, glass broken too much time, the sand in husky groove 4 must go recirculation after the broken particle of glass to use with 80 object steel sieve sieves.
Make the instrument of sparkling 6, what be made up of tup 1, hammer thick stick 2 knocks hammer.Wherein, tup 1 is solid circles steel ball, and hammer thick stick 2 one end connects tup, and the diameter of hammer thick stick 2 is less than the diameter of tup.
Further, hammer thick stick 2 other end into shape and connect hammer handle 3.
Further, hammering thick stick 2 into shape is metallic rod.
Embodiment two:
The present invention is a kind of preparation method of sparkling, comprises the following steps:
1. prepare the husky groove 4 of cuboid of production, the height of husky groove 4 internal diameter is at least 9cm, and use 100 object steel filter out children's sand and be paved with husky groove 4, this young sand is required to be dry husky;
2. prepare one to knock instrument, this instrument be there is circular steel ball tup 1 knock hammer, and this steel ball is required to be solid steel ball;
3. select automotive grade glass, glass-cutting is become to be less than the glass plate 5 of husky groove 4 internal diameter, then glass plate 5 is lain on the Shamian Island of husky groove 4, tamp with gavel, make the overall gapless of fitting with Shamian Island of glass plate 5, after glass plate 5 is tamped on Shamian Island, the Shamian Island decline 3mm contacted with glass plate 5;
4. use to knock to hammer into shape and hit glass surface to declivity, tup steel ball 1 is made to act on glass plate 5 surface, the tup steel ball 1 knocking hammer hits glass surface horizontal by β angle to declivity, β=140 °, must exert all one's strength when knocking just run through glass plate 5 surface, glass surface produces quick-fried point, with this quick-fried produce symmetry, be tilted under active force extend to glass plate 5 end, form taper brittle fracture, tool veined " Lian Jiao " shape sparkling 6 can be formed; Wherein, the glass plate 5 of different-thickness, need beat in conjunction with tup 1 steel ball of different-diameter, dimension scale is as follows:
When sheet thickness is 5mm, the tup diameter of the steel ball knocking hammer is 8mm;
When sheet thickness is 6mm, the tup diameter of the steel ball knocking hammer is 9mm;
When sheet thickness is 8mm, the tup diameter of the steel ball knocking hammer is 10mm;
When sheet thickness is 10mm, the tup diameter of the steel ball knocking hammer is 11mm;
When sheet thickness is 12mm, the tup diameter of the steel ball knocking hammer is 12mm;
When sheet thickness is 15mm, the tup diameter of the steel ball knocking hammer is 13mm;
5. on glass plate 5, diverse location can knock out several sparklings 6, after having knocked, is upwards mentioned by glass plate 5, can take out sparkling 6 from husky groove 4.
In such scheme, it is broken that the process of knocking can produce glass in husky groove 4, glass broken too much time, the sand in husky groove 4 must go recirculation after the broken particle of glass to use with 100 object steel sieve sieves.
The instrument making sparkling 6 is identical with above-described embodiment one.
Embodiment three:
The present invention is a kind of preparation method of sparkling, comprises the following steps:
1. prepare the husky groove 4 of cuboid of production, the height of husky groove 4 internal diameter is at least 9cm, and use 80 object steel filter out children's sand and be paved with husky groove 4, this young sand is required to be dry husky;
2. prepare one to knock instrument, this instrument be there is circular steel ball tup 1 knock hammer, and this steel ball is required to be solid steel ball;
3. select automotive grade glass, glass-cutting is become to be less than the glass plate 5 of husky groove 4 internal diameter, then glass plate 5 is lain on the Shamian Island of husky groove 4, tamp with gavel, make the overall gapless of fitting with Shamian Island of glass plate 5, after glass plate 5 is tamped on Shamian Island, the Shamian Island decline 2mm contacted with glass plate 5;
4. use to knock to hammer into shape and hit glass surface to declivity, tup steel ball 1 is made to act on glass plate 5 surface, the tup steel ball 1 knocking hammer hits glass surface horizontal by β angle to declivity, β=75 °, must exert all one's strength when knocking just run through glass plate 5 surface, glass surface produces quick-fried point, with this quick-fried produce symmetry, be tilted under active force extend to glass plate 5 end, form taper brittle fracture, tool veined " Lian Jiao " shape sparkling 6 can be formed; Wherein, the glass plate 5 of different-thickness, need beat in conjunction with tup 1 steel ball of different-diameter, dimension scale is as follows:
When sheet thickness is 5mm, the tup diameter of the steel ball knocking hammer is 7mm;
When sheet thickness is 6mm, the tup diameter of the steel ball knocking hammer is 8mm;
When sheet thickness is 8mm, the tup diameter of the steel ball knocking hammer is 9mm;
When sheet thickness is 10mm, the tup diameter of the steel ball knocking hammer is 10mm;
When sheet thickness is 12mm, the tup diameter of the steel ball knocking hammer is 11mm;
When sheet thickness is 15mm, the tup diameter of the steel ball knocking hammer is 12mm;
5. on glass plate 5, diverse location can knock out several sparklings 6, after having knocked, is upwards mentioned by glass plate 5, can take out sparkling 6 from husky groove 4.
In such scheme, it is broken that the process of knocking can produce glass in husky groove 4, glass broken too much time, the sand in husky groove 4 must go recirculation after the broken particle of glass to use with 80 object steel sieve sieves.
The instrument making sparkling 6 is identical with above-described embodiment one.
In above-described embodiment, if firmly not enough when knocking, then glass plate 5 there will not be quick-fried point, power cannot penetrate glass plate 5 surface; If overexertion, then glass plate 5 surface there will be crackle; Through test, common direct labor's exercise is knocked 4 ~ 5 times and can be grasped dynamics.

Claims (8)

1. a preparation method for sparkling, is characterized in that: comprise the following steps:
1. prepare the husky groove of cuboid of production, the height of husky groove internal diameter is at least 9cm, uses 80 ~ 100 object steel filter out children's sand and be paved with husky groove;
2. prepare one to knock instrument, this instrument be there is circular steel ball tup knock hammer;
3. glass-cutting is become to be less than the glass plate of husky groove internal diameter, then glass plate is lain on the Shamian Island of husky groove, with gavel compacting, make the overall gapless of fitting with Shamian Island of glass plate, after glass plate is tamped on Shamian Island, to decline 2 ~ 3mm with the Shamian Island of contact glass sheet;
4. use to knock to hammer into shape and hit glass surface to declivity, tup steel ball is made to act on glass pane surface, the tup steel ball knocking hammer hits glass surface horizontal by β angle to declivity, 40 °≤β≤140 °, and β ≠ 90 °, must exert all one's strength when knocking and just run through glass pane surface, glass surface produces quick-fried point, with this quick-fried produce symmetrical, be tilted to lower active force and extend at the bottom of glass plate, formation taper brittle fracture, can form tool veined " Lian Jiao " shape sparkling; Wherein, the glass plate of different-thickness, need beat in conjunction with the tup steel ball of different-diameter, dimension scale is as follows:
When sheet thickness is 5mm, the tup diameter of the steel ball knocking hammer is 6 ~ 8mm;
When sheet thickness is 6mm, the tup diameter of the steel ball knocking hammer is 7 ~ 9mm;
When sheet thickness is 8mm, the tup diameter of the steel ball knocking hammer is 8 ~ 10mm;
When sheet thickness is 10mm, the tup diameter of the steel ball knocking hammer is 9 ~ 11mm;
When sheet thickness is 12mm, the tup diameter of the steel ball knocking hammer is 10 ~ 12mm;
When sheet thickness is 15mm, the tup diameter of the steel ball knocking hammer is 11 ~ 13mm;
5. diverse location can knock out several sparklings on a glass, after having knocked, is upwards mentioned by glass plate, can take out sparkling from husky groove.
2. the preparation method of a kind of sparkling according to claim 1, is characterized in that: it is broken that the process of knocking can produce glass in husky groove, glass broken too much time, the sand in husky groove must go recirculation after the broken particle of glass to use with 80 ~ 100 object steel sieve sieves.
3. the preparation method of a kind of sparkling according to claim 1, is characterized in that: the children's sand in husky groove is required to be dry husky.
4. the preparation method of a kind of sparkling according to claim 1, is characterized in that: the glass used is required to be automotive grade glass.
5. the preparation method of a kind of sparkling according to claim 1, is characterized in that: the circular steel ball of tup is required to be solid steel ball.
6. according to a kind of instrument making sparkling in claim 1-5 described in any one, it is characterized in that: what be made up of tup, hammer thick stick knocks hammer, and described tup is solid circles steel ball, and hammer thick stick one end connects tup, the diameter of hammer thick stick is less than the diameter of tup.
7. a kind of instrument making sparkling according to claim 6, is characterized in that: the hammer thick stick other end connects hammer handle.
8. a kind of instrument making sparkling according to claim 6 or 7, is characterized in that: described hammer thick stick is metallic rod.
CN201510021035.8A 2015-01-16 2015-01-16 The preparation method and its instrument of a kind of sparkling Active CN104553579B (en)

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Application Number Priority Date Filing Date Title
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CN104553579B CN104553579B (en) 2017-06-30

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4685949A (en) * 1986-12-19 1987-08-11 Hacker Donald E Glass flower process
CN203766375U (en) * 2014-02-12 2014-08-13 欧介仁 Decorative glass plate with metal decals

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4685949A (en) * 1986-12-19 1987-08-11 Hacker Donald E Glass flower process
CN203766375U (en) * 2014-02-12 2014-08-13 欧介仁 Decorative glass plate with metal decals

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