CN104550628A - Manufacturing device for chain - Google Patents
Manufacturing device for chain Download PDFInfo
- Publication number
- CN104550628A CN104550628A CN201410788736.XA CN201410788736A CN104550628A CN 104550628 A CN104550628 A CN 104550628A CN 201410788736 A CN201410788736 A CN 201410788736A CN 104550628 A CN104550628 A CN 104550628A
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- China
- Prior art keywords
- chain
- machine
- moving runner
- chain link
- crossbeam
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Abstract
The invention discloses a manufacturing device for a chain. The manufacturing device comprises working procedure devices for manufacturing the chain, and a rotating wheel (5) which can rotate and drive the chain to rotate in a circle manner, wherein the working procedure devices are distributed at the peripheral edge of the rotating wheel (5), and a chain ring rotates among the working procedure devices in the circle manner through the rotation of the rotating wheel (5) without using a transferring tool any more, so that the cycling time is shortened, and the chain manufacturing efficiency is improved.
Description
One, technical field
The present invention relates to a kind of producing device, especially a kind of producing device for chain.
Two, background technology
Chain is as a kind of basic industries product, be widely used in the industry such as mine, boats and ships, therefore the producing device for chain is a kind of important process unit, existing in the producing device of chain, all also by transfer tool, the chain link intermediate making chain is compiled ring machine, opening bonding machine and welding burr rejecting machine transport at chain link bar heater, chain link, not only add the turnaround time, also limit the linking of production process, reduce the make efficiency of chain.
Three, summary of the invention
In order to overcome above-mentioned technical disadvantages, the object of this invention is to provide a kind of producing device for chain, therefore shortening the turnaround time, improve the make efficiency of chain.
For achieving the above object, the technical scheme that the present invention takes is: include the process device of making chain, be set to rotate and the moving runner driving chain to have enough to meet the need, process device is set to the periphery being distributed in moving runner.
Owing to devising moving runner and process device, by the rotation of moving runner, chain link is had enough to meet the need between process device, do not re-use transfer tool and have enough to meet the need between process device, therefore shorten the turnaround time, improve the make efficiency of chain.
The present invention devises, and the rotary motion that make use of moving runner is had enough to meet the need chain link and made process device be distributed in moving runner periphery between process device.
The present invention devises, process device is set to include chain link bar heater, chain link compiles ring machine, opening bonding machine and welding burr rejecting machine, moving runner is arranged on ground and moving runner is set to connect with ground rotary type, chain link bar heater, chain link compiles ring machine, opening bonding machine and welding burr rejecting machine are set to be distributed in the periphery of moving runner and the input end that the output end of chain link bar heater is set to compile with chain link ring machine connects, the output end of chain link volume ring machine is placed through moving runner and connects with the input end of opening bonding machine, the output end of opening bonding machine is placed through moving runner and connects with the input end of welding burr rejecting machine.
The present invention devises, and welding burr rejecting machine is set to high-temperature soldering machine.
The present invention devises, moving runner is set to include driven gear, driving gear, fixed head, column, crossbeam, chain wheel and directive wheel, fixed head is arranged on ground and column is set to connect with fixed head rotary type, the bottom terminal ends of column is provided with driven gear and driving gear is set to connect engagement type with driven gear, the top end of column is provided with crossbeam and on crossbeam, is provided with chain wheel and directive wheel, directive wheel is arranged on the end, outer end of crossbeam and chain wheel is arranged on the inner end of crossbeam, the motor connected with driving gear is arranged on the motor connected on fixed head and with chain wheel and is arranged on crossbeam.
The present invention devises, chain link compile ring machine, opening bonding machine and welding burr rejecting machine be set to mutually in the angular distribution of 90 ° at the periphery of moving runner, crossbeam be set to four and be set to mutually in the angular distribution of 90 ° at the periphery of column.
The present invention devises, and also includes pressure shelves machine, chain link bar heater, chain link compile ring machine, opening bonding machine, welding burr rejecting machine and pressure shelves machine be set to mutually in the angular distribution of 90 ° at the periphery of moving runner.
Technique effect of the present invention is: in the manufacturing process of chain (round-link chain), mainly contains and compiles ring, welding and deburring (removing welding burr) operation; Production technology is divided into cold volume cold welding (small dimension chain), heat compiles cold welding and heat compiles hot weld three kinds of modes; Wherein cold volume cold welding and heat compile cold welding technique is that each unit is produced respectively, because cold welding is longer for weld interval, so the production efficiency of every platform unit is inconsistent, particularly heat compiles cold welding technique, hot editorial afterword needs to be cooled to normal temperature and welds, wastes the heat that heat compiles (700 DEG C).In addition, if the comparison dispersion of each operation layout, between operation, chain is also inconvenient.Be adopt heat to compile heat weldable mode, the unit of each operation is assembled a production line, centre adds a rotating disk, carries the chain between each operation; Owing to adopting heat weldable mode, decrease weld interval, the service cycle of each operation is basically identical, improves production efficiency, has saved the energy.Adopt heat to compile heat weldable technique, be divided into and compile ring, welding and deburring three production station, all adopt hydraulic pressure and programme controlled mode, the course of action of each unit is full-automatic.Wherein compile the mode that ring adopts heat to compile, temperature (the about 700 DEG C) automatic transport being heated to by bar specify by special heater is to volume ring machine, the last ring of the chain on rotating disk is put into and is compiled ring mould by operating personnel, depress switch, compile ring machine and automatically complete volume loop forming, new ring is enrolled in chain, completes volume ring; The each half-twist of rotating disk goes to bonding machine by being with the chain link of 500 DEG C of waste heats of having an appointment, and chain link is put into welding machine jaw by operating personnel, depresses switch, and welding machine completes welding automatically; Rotating disk is half-twist again, the chain link of 800 DEG C of waste heats of being had an appointment by postwelding band goes to machine for removing bur, and chain link is put into the clamping die of machine for removing bur by operating personnel, depresses switch, machine for removing bur clamping chain link also completes the burr removing weld bond automatically, and chain link is produced the technical process be shaped and all completed.Rotating disk has four orthogonal cantilevers, four chains can be placed, chain can move up and down adjustment on cantilever, each half-twist, chain is delivered to each station to produce, after three stations receive the chain link that rotating disk forwards to respectively, start working, the deadline of each station is basically identical simultaneously, can go round and begin again and carry out chain production, there is compact conformation, floor space is little, facilitates plant layout, reduces the turnover transport of chain, and the waste heat after utilizing chain link to knit welds, the features such as economize energy.
In the technical program, by rotary motion realize chain link turnover moving runner 5 and process device be important technical characteristic, in the technical field of the producing device for chain, have novelty, creativeness and practicality, the term in the technical program is all to make an explanation with patent document in the art and to understand.
Four, accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram of first embodiment of the present invention:
Fig. 2 is the top view of Fig. 1.
Five, detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Fig. 1 is first embodiment of the present invention, illustrate the present embodiment by reference to the accompanying drawings, include chain link bar heater 1, chain link compiles ring machine 2, opening bonding machine 3, welding burr rejecting machine 4 and moving runner 5, moving runner 5 is arranged on ground and moving runner 5 is set to connect with ground rotary type, chain link bar heater 1, chain link compiles ring machine 2, opening bonding machine 3 and welding burr rejecting machine 4 are set to be distributed in the periphery of moving runner 5 and the input end that the output end of chain link bar heater 1 is set to compile with chain link ring machine 2 connects, the output end of chain link volume ring machine 2 is placed through moving runner 5 and connects with the input end of opening bonding machine 3, the output end of opening bonding machine 3 is placed through moving runner 5 and connects with the input end of welding burr rejecting machine 4.
In the present embodiment, weld burr rejecting machine 4 and be set to high-temperature soldering machine.
In the present embodiment, moving runner 5 is set to include driven gear 51, driving gear 52, fixed head 53, column 54, crossbeam 55, chain wheel 56 and directive wheel 57, fixed head 53 is arranged on ground and column 54 is set to connect with fixed head 53 rotary type, the bottom terminal ends of column 54 is provided with driven gear 51 and driving gear 52 is set to connect with driven gear 51 is engagement type, the top end of column 54 is provided with crossbeam 55 and on crossbeam 55, is provided with chain wheel 56 and directive wheel 57, directive wheel 57 is arranged on the end, outer end of crossbeam 55 and chain wheel 56 is arranged on the inner end of crossbeam 55, the motor connected with driving gear 52 is arranged on the motor connected on fixed head 53 and with chain wheel 56 and is arranged on crossbeam 55.
In the present embodiment, chain link compile ring machine 2, opening bonding machine 3 and welding burr rejecting machine 4 be set to mutually in the angular distribution of 90 ° at the periphery of moving runner 5, crossbeam 55 be set to four and be set to mutually in the angular distribution of 90 ° at the periphery of column 54.
The chain link steel bar making chain is heated in chain link bar heater 1, then compile and carry out volume ring with the upper shot of a cable ring of the chain on the chain wheel 56 be arranged on crossbeam 55 and directive wheel 57 in ring machine 2 and be connected putting into chain link, crossbeam 55 is driven to turn on the station of opening bonding machine 3 by driven gear 51 and driving gear 52, by opening bonding machine 3, the opening portion on chain link is welded, crossbeam 55 is driven to turn on the station of welding burr rejecting machine 4 by driven gear 51 and driving gear 52 again, by welding burr rejecting machine 4, the welding burr on the opening portion on chain link is rejected, crossbeam 55 is driven to rotate the connection carrying out next chain link by driven gear 51 and driving gear 52 again.
Second embodiment of the present invention, also includes pressure shelves machine, chain link bar heater 1, chain link compile ring machine 2, opening bonding machine 3, welding burr rejecting machine 4 and pressure shelves machine be set to mutually in the angular distribution of 90 ° at the periphery of moving runner 5.
The chain link by welding after burr rejecting machine 4, then driving crossbeam 55 to turn on the station of pressure shelves machine by driven gear 51 and driving gear 52, by pressure shelves machine, the opening portion on chain link being suppressed, thus making marine anchor chain.
The present invention has lower feature:
1, owing to devising moving runner 5 and process device, by the rotation of moving runner 5, chain link is had enough to meet the need between process device, do not re-use transfer tool and have enough to meet the need between process device, therefore shorten the turnaround time, improve the make efficiency of chain.
2, owing to devising moving runner 5 and process device, by the rotation of moving runner 5, chain link is had enough to meet the need between process device, therefore shorten the turnaround time, can high-temperature soldering be achieved, improve welding efficiency.
3, owing to devising driven gear 51, driving gear 52, fixed head 53, column 54, crossbeam 55, chain wheel 56 and directive wheel 57, ensure that the unfailing performance of the turnover of chain link.
4, owing to devising technical characteristic of the present invention, in the effect of the set separately and each other of technical characteristic, by test show, property indices of the present invention be existing property indices be at least 1.7 times, by assessment there is good market value.
Also have other with realized moving runner 5 that chain link has enough to meet the need by rotary motion and the technical characteristic that process device connects is all one of embodiments of the invention; therefore in the producing device technical field of chain; every include make chain process device, be set to rotate and the moving runner 5 driving chain to have enough to meet the need, process device is set to the technology contents of the periphery being distributed in moving runner 5 all in protection scope of the present invention.
Claims (7)
1. the producing device for chain; It is characterized in that: include the process device of making chain, be set to rotate and the moving runner (5) driving chain to have enough to meet the need, process device is set to the periphery being distributed in moving runner (5).
2. the producing device for chain according to claim 1; It is characterized in that: the rotary motion that make use of moving runner (5) is had enough to meet the need chain link and made process device be distributed in moving runner (5) periphery between process device.
3. the producing device for chain according to claim 1, it is characterized in that: process device is set to include chain link bar heater (1), chain link compiles ring machine (2), opening bonding machine (3) and welding burr rejecting machine (4), moving runner (5) is arranged on ground and moving runner (5) is set to connect with ground rotary type, chain link bar heater (1), chain link compiles ring machine (2), opening bonding machine (3) and welding burr rejecting machine (4) are set to be distributed in the periphery of moving runner (5) and the input end that the output end of chain link bar heater (1) is set to compile with chain link ring machine (2) connects, the output end of chain link volume ring machine (2) is placed through moving runner (5) and connects with the input end of opening bonding machine (3), the output end of opening bonding machine (3) is placed through moving runner (5) and connects with the input end of welding burr rejecting machine (4).
4. the producing device for chain according to claim 3; It is characterized in that: welding burr rejecting machine (4) is set to high-temperature soldering machine.
5. moving runner (5) is set to include driven gear (51), driving gear (52), fixed head (53), column (54), crossbeam (55), chain wheel (56) and directive wheel (57), fixed head (53) is arranged on ground and column (54) is set to connect with fixed head (53) rotary type, the bottom terminal ends of column (54) is provided with driven gear (51) and driving gear (52) is set to connect with driven gear (51) is engagement type, the top end of column (54) is provided with crossbeam (55) and on crossbeam (55), is provided with chain wheel (56) and directive wheel (57), directive wheel (57) is arranged on the end, outer end of crossbeam (55) and chain wheel (56) is arranged on the inner end of crossbeam (55), the motor connected with driving gear (52) is arranged on the upper and motor connected with chain wheel (56) of fixed head (53) and is arranged on crossbeam (55).
6. the producing device for chain according to claim 3; It is characterized in that: chain link is compiled ring machine (2), opening bonding machine (3) and welding burr rejecting machine (4) and is set to mutually in the periphery of angular distribution in moving runner (5) of 90 °, crossbeam (55) is set to four and is set to mutually in the periphery of angular distribution in column (54) of 90 °.
7. the producing device for chain according to claim 3; It is characterized in that: also include pressure shelves machine, chain link bar heater (1), chain link are compiled ring machine (2), opening bonding machine (3), welding burr rejecting machine (4) and pressure shelves machine and are set to mutually in the periphery of angular distribution in moving runner (5) of 90 °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410788736.XA CN104550628A (en) | 2014-12-19 | 2014-12-19 | Manufacturing device for chain |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410788736.XA CN104550628A (en) | 2014-12-19 | 2014-12-19 | Manufacturing device for chain |
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CN104550628A true CN104550628A (en) | 2015-04-29 |
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CN201410788736.XA Pending CN104550628A (en) | 2014-12-19 | 2014-12-19 | Manufacturing device for chain |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110479950A (en) * | 2019-07-25 | 2019-11-22 | 南通华晟链条有限公司 | A kind of chain processing method |
CN110871256A (en) * | 2019-10-09 | 2020-03-10 | 山东金恒力机械制造有限公司 | Chain production line and using method thereof |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB832282A (en) * | 1957-07-29 | 1960-04-06 | Resistance Welders Ltd | Improvements in or relating to apparatus for manufacturing chains |
JPS54149371A (en) * | 1978-05-15 | 1979-11-22 | Kobe Steel Ltd | Continuous forming method for chain |
CN2401292Y (en) * | 1999-11-18 | 2000-10-18 | 莱芜钢铁集团有限公司 | Chain feeding equipment for ultralong chain turntable |
CN2406750Y (en) * | 1999-11-18 | 2000-11-22 | 莱芜钢铁集团有限公司 | Rotary disc device for transferring superlong chains |
CN202571790U (en) * | 2012-03-30 | 2012-12-05 | 江苏金茂制链有限公司 | System device for producing small-specification chains for coal mines and ships |
CN104014713A (en) * | 2014-06-20 | 2014-09-03 | 江苏格林机械有限公司 | Continuous automatic chain making unit production line |
CN204338784U (en) * | 2014-12-19 | 2015-05-20 | 山东金恒力机械制造有限公司 | For the producing device of chain |
-
2014
- 2014-12-19 CN CN201410788736.XA patent/CN104550628A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB832282A (en) * | 1957-07-29 | 1960-04-06 | Resistance Welders Ltd | Improvements in or relating to apparatus for manufacturing chains |
JPS54149371A (en) * | 1978-05-15 | 1979-11-22 | Kobe Steel Ltd | Continuous forming method for chain |
CN2401292Y (en) * | 1999-11-18 | 2000-10-18 | 莱芜钢铁集团有限公司 | Chain feeding equipment for ultralong chain turntable |
CN2406750Y (en) * | 1999-11-18 | 2000-11-22 | 莱芜钢铁集团有限公司 | Rotary disc device for transferring superlong chains |
CN202571790U (en) * | 2012-03-30 | 2012-12-05 | 江苏金茂制链有限公司 | System device for producing small-specification chains for coal mines and ships |
CN104014713A (en) * | 2014-06-20 | 2014-09-03 | 江苏格林机械有限公司 | Continuous automatic chain making unit production line |
CN204338784U (en) * | 2014-12-19 | 2015-05-20 | 山东金恒力机械制造有限公司 | For the producing device of chain |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110479950A (en) * | 2019-07-25 | 2019-11-22 | 南通华晟链条有限公司 | A kind of chain processing method |
CN110871256A (en) * | 2019-10-09 | 2020-03-10 | 山东金恒力机械制造有限公司 | Chain production line and using method thereof |
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Application publication date: 20150429 |
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