CN104549824A - Device for coating electric heating tube with electro-thermal film - Google Patents
Device for coating electric heating tube with electro-thermal film Download PDFInfo
- Publication number
- CN104549824A CN104549824A CN201510014697.2A CN201510014697A CN104549824A CN 104549824 A CN104549824 A CN 104549824A CN 201510014697 A CN201510014697 A CN 201510014697A CN 104549824 A CN104549824 A CN 104549824A
- Authority
- CN
- China
- Prior art keywords
- electric radiant
- heating film
- radiant heating
- electrothermal tube
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
Abstract
The invention discloses a device for coating an electric heating tube with electro-thermal film. The device comprises a fixing unit for fixing the electric heating tube, a sprayer for spraying electro-thermal film and a roaster for drying the electro-thermal film. The fixing unit comprises a support and a supporting base which comprises a supporting rod and a supporting plate. The supporting plate is in rotatable connection with the upper end of the strut, the lower end of the supporting rod is in sliding connection with the support, a motor is arranged on the supporting plate, and a rotation shaft of the motor is connected with a fixing frame capable of fixing the electric heating tube. The sprayer comprises a spraying tube and an injection tube, a guide tube is arranged in the spraying tube, a plurality of atomizing tubes capable of atomizing electro-thermal film solutions into a cavity of the spraying tube are arranged on the guide tube, one end of the injection tube penetrates the wall of the spraying tube to be connected with the guide tube, and the other end is connected with a centrifugal pump capable of extracting the electro-thermal film solutions. The device has the advantages that the structure is simple, occupied area is reduced, energy conservation and emission reduction can be achieved, and the cost is reduced.
Description
Technical field
The present invention relates to a kind of device for electrothermal tube coating Electric radiant Heating Film.
Technical background
Electrothermal tube production technology in water heater comprises coating Electric radiant Heating Film, coating Electric radiant Heating Film technique comprises spraying Electric radiant Heating Film and baking Electric radiant Heating Film operation, and existing spraying Electric radiant Heating Film and baking Electric radiant Heating Film apparatus structure complexity, volume is too huge, cost is high, and needs to take large-area factory, and energy consumption remains high simultaneously, the efficiency of specific energy consumption is but very low, does not meet the technological trend of energy-saving and emission-reduction.
Summary of the invention
Technical problem to be solved by this invention is just to provide a kind of device for electrothermal tube coating Electric radiant Heating Film, and structure is more simple, reduces area occupied, can better energy-saving and emission-reduction, reduces costs.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of device for electrothermal tube coating Electric radiant Heating Film, comprise the fixture of fixing electrothermal tube, the sprayer of spraying Electric radiant Heating Film and the roaster of oven dry Electric radiant Heating Film, described fixture comprises support and bearing, described bearing comprises pole and support plate, described support plate is rotationally connected with pole upper end, described pole lower slide is connected on support, described support plate is provided with motor, the rotating shaft of described motor connects the fixed mount fixing electrothermal tube, described sprayer comprises spray pipe and liquid injection pipe, mozzle is provided with in described spray pipe, described mozzle be provided with multiple can by Electric radiant Heating Film solution atomization to the mist pipe of spray pipe inner chamber, described liquid injection pipe one end is connected with mozzle through spray pipe tube wall, the other end of described mozzle is connected with the centrifugal pump that can extract Electric radiant Heating Film solution, described roaster comprises baking pipe and wireway, described baking pipe ecto-entad comprises shell, heat-insulation layer and heating layer, heating layer inner chamber is stretched in described wireway one end, the wireway other end is communicated with air pump.
Preferably, described support is provided with chute, is provided with pulley in described chute, and described pole lower end to be stretched in chute and is resisted against on pulley.
Preferably, described pole upper end is provided with rolling bearing, described support plate lower end is rotatedly connected by the body of rod and rolling bearing, described pole is provided with two piece of first block, described support plate lower end is provided with two piece of second block, and described second block is against making the electrothermal tube clamped by fixed mount and spray pipe during the first block or toast tube inlet to align.
Preferably, described fixed mount is notched elasticity body, the breach edge of fixed mount respectively on extend to form projection, be provided with the spring of Tensile between described projection, the porch of described fixed mount is provided with horn mouth.
Preferably, the two ends of described mozzle are provided with retainer ring, and described retainer ring is fixed on the inwall of spray pipe.
Preferably, the tube wall of described mist pipe is provided with multiple atomization micropore.
Preferably, described spray pipe is provided with the first blower fan, the described air inlet of the first blower fan and the inner space of spray pipe, and the gas outlet of described first blower fan is connected with downtake pipe.
Preferably, described baking pipe is provided with the second blower fan, the described air inlet of the second blower fan and the inner space of heating layer, and the gas outlet of described second blower fan is connected with second exhaust pipe.
Beneficial effect of the present invention is:
Spraying Electric radiant Heating Film operation is carried out by the present invention in sprayer, baking Electric radiant Heating Film operation is carried out in roaster, can fast the electrothermal tube sprayed be transferred in roaster by fixture, independently equipment is used to carry out spraying Electric radiant Heating Film operation and baking Electric radiant Heating Film operation relative to prior art, structure of the present invention is simplified compact more, reduce the area occupied of equipment greatly, also reduce energy consumption simultaneously, specific energy consumption efficiency is significantly improved, meets the technological trend of energy-saving and emission-reduction.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described further:
Fig. 1 is the structural representation of the device for electrothermal tube coating Electric radiant Heating Film;
Fig. 2 is the structural representation of fixture in the present invention;
Fig. 3 is the structural representation of bearing in the present invention;
Fig. 4 is the sectional view of spray pipe in the present invention;
Fig. 5 is the partial enlarged drawing of a-quadrant in Fig. 4;
Fig. 6 is the sectional view toasting pipe in the present invention;
Fig. 7 is the structural representation of fixed mount in the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
As Fig. 1, Fig. 4, Fig. 5, shown in Fig. 6, device for electrothermal tube coating Electric radiant Heating Film comprises the fixture 1 of fixing electrothermal tube, the sprayer 2 of spraying Electric radiant Heating Film and the roaster 3 of oven dry Electric radiant Heating Film, described fixture comprises support 101 and bearing 102, described bearing comprises pole 1021 and support plate 1022, described support plate is rotationally connected with pole upper end, described pole lower slide is connected on support, described support plate is provided with motor 103, the rotating shaft of described motor connects the fixed mount 104 fixing electrothermal tube, described sprayer comprises spray pipe 201 and liquid injection pipe 202, mozzle 2011 is provided with in described spray pipe, described mozzle be provided with multiple can by Electric radiant Heating Film solution atomization to the mist pipe 2012 of spray pipe inner chamber, described liquid injection pipe one end is connected with mozzle through spray pipe tube wall, the other end of described mozzle is connected with the centrifugal pump 203 that can extract Electric radiant Heating Film solution, described roaster comprises baking pipe 301 and wireway 302, described baking pipe ecto-entad comprises shell 3011, heat-insulation layer 3022 and heating layer 3023, heating layer inner chamber is stretched in described wireway one end, the wireway other end is communicated with air pump 303.The two ends of described mozzle 2011 are provided with retainer ring 2013, and described retainer ring is fixed on the inwall of spray pipe 201.The tube wall of described mist pipe 2012 is provided with multiple atomization micropore, has better atomizing effect, makes spraying more even.Described spray pipe 201 is provided with the first blower fan 204, the described air inlet of the first blower fan and the inner space of spray pipe, and the gas outlet of described first blower fan is connected with downtake pipe 205, the waste gas in spray pipe can be extracted and concentrate discharge, prevent indoor pollution.Described baking pipe 301 is provided with the second blower fan 304, the air inlet of described second blower fan and the inner space of heating layer 3023, the gas outlet of described second blower fan is connected with second exhaust pipe 305, the waste gas in baking pipe can be extracted and concentrates discharge, preventing indoor pollution.
As shown in Figure 2, described support 101 is provided with chute 1011, is provided with pulley 1012 in described chute, and described pole 1021 lower end to be stretched in chute and is resisted against on pulley, support can slide in chute smoothly, thus enables electrothermal tube be transferred to roaster from sprayer fast.
As shown in Figure 3, described pole 1021 upper end is provided with rolling bearing 1021a, described support plate 1022 lower end is rotatedly connected by the body of rod and rolling bearing, described pole is provided with two piece of first block 1021b, described support plate lower end is provided with two piece of second block 1022a, described second block is against making the electrothermal tube clamped by fixed mount 104 and spray pipe 201 during the first block or toast pipe 301 entrance to align, first block serves position-limiting action to the second block, the entrance of can align accurately after electrothermal tube is rotated spray pipe or baking pipe.
As shown in Figure 7, described fixed mount 104 is notched elasticity body, the breach edge of fixed mount respectively on extend to form projection 1041, the spring 1042 of Tensile is provided with between described projection, the porch of described fixed mount is provided with horn mouth 1043, electrothermal tube can insert fixed mount from horn mouth, makes electrothermal tube firm grip by the elastic force effect of spring.
The method of electrothermal tube coating Electric radiant Heating Film comprises the following steps:
A. preparation is installed: pole is slid into support centre position, electrothermal tube is inserted in fixed mount, rotate support plate afterwards and electrothermal tube head end is turned to spray pipe entrance, until the first block is after the second block, promotes pole and electrothermal tube is stretched in spray pipe completely;
B. Electric radiant Heating Film is sprayed: Electric radiant Heating Film solution is preheated to 75 ~ 85 DEG C in advance, starter motor makes electrothermal tube at the uniform velocity rotate, start centrifugal pump afterwards by Electric radiant Heating Film solution suction mozzle, Electric radiant Heating Film solution is by the atomization of mist pipe, close centrifugal pump after 8 ~ 10min, promote pole and electrothermal tube is pulled out from spray pipe;
C. Electric radiant Heating Film is toasted: the heating layer in baking pipe is preheated to 300 ~ 400 DEG C, rotate support plate and electrothermal tube head end is turned to baking tube inlet, until the first block is after the second block, promoting pole stretches in baking pipe completely by electrothermal tube, promote pole after 10 ~ 12min to be pulled out from baking pipe by electrothermal tube, electrothermal tube to be separated with fixed mount by special fixture and naturally to cool.
Can fast the electrothermal tube sprayed be transferred in roaster by fixture, independently equipment is used to carry out spraying Electric radiant Heating Film operation and baking Electric radiant Heating Film operation relative to prior art, structure of the present invention is simplified compact more, reduce the area occupied of equipment greatly, also reduce energy consumption simultaneously, specific energy consumption efficiency is significantly improved, meets the technological trend of energy-saving and emission-reduction.
Just preferred embodiment of the present invention is described above, but can not be interpreted as it is limitations on claims.The present invention is not only confined to above embodiment, and its concrete structure allows to change, and those skilled in the art can make various change and distortion according to the present invention, only otherwise depart from spirit of the present invention, all belongs to the scope that claims of the present invention define.
Claims (8)
1. the device for electrothermal tube coating Electric radiant Heating Film, it is characterized in that: the fixture (1) comprising fixing electrothermal tube, the sprayer (2) of spraying Electric radiant Heating Film and the roaster (3) of oven dry Electric radiant Heating Film, described fixture comprises support (101) and bearing (102), described bearing comprises pole (1021) and support plate (1022), described support plate is rotationally connected with pole upper end, described pole lower slide is connected on support, described support plate is provided with motor (103), the rotating shaft of described motor connects the fixed mount (104) fixing electrothermal tube, described sprayer comprises spray pipe (201) and liquid injection pipe (202), mozzle (2011) is provided with in described spray pipe, described mozzle be provided with multiple can by Electric radiant Heating Film solution atomization to the mist pipe (2012) of spray pipe inner chamber, described liquid injection pipe one end is connected with mozzle through spray pipe tube wall, the other end of described mozzle is connected with the centrifugal pump (203) that can extract Electric radiant Heating Film solution, described roaster comprises baking pipe (301) and wireway (302), described baking pipe ecto-entad comprises shell (3011), heat-insulation layer (3022) and heating layer (3023), heating layer inner chamber is stretched in described wireway one end, the wireway other end is communicated with air pump (303).
2. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, it is characterized in that: described support (101) is provided with chute (1011), be provided with pulley (1012) in described chute, described pole (1021) lower end to be stretched in chute and is resisted against on pulley.
3. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, it is characterized in that: described pole (1021) upper end is provided with rolling bearing (1021a), described support plate (1022) lower end is rotatedly connected by the body of rod and rolling bearing, described pole is provided with two piece of first block (1021b), described support plate lower end is provided with two piece of second block (1022a), and described second block is against the electrothermal tube that can make during the first block clamped by fixed mount (104) and spray pipe (201) or toast and manage (301) entrance and align.
4. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, it is characterized in that: described fixed mount (104) is notched elasticity body, the breach edge of fixed mount respectively on extend to form projection (1041), be provided with the spring (1042) of Tensile between described projection, the porch of described fixed mount is provided with horn mouth (1043).
5. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, it is characterized in that: the two ends of described mozzle (2011) are provided with retainer ring (2013), and described retainer ring is fixed on the inwall of spray pipe (201).
6. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, is characterized in that: the tube wall of described mist pipe (2012) is provided with multiple atomization micropore.
7. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, it is characterized in that: described spray pipe (201) is provided with the first blower fan (204), the described air inlet of the first blower fan and the inner space of spray pipe, the gas outlet of described first blower fan is connected with downtake pipe (205).
8. a kind of device for electrothermal tube coating Electric radiant Heating Film according to claim 1, it is characterized in that: described baking pipe (301) is provided with the second blower fan (304), the air inlet of described second blower fan and the inner space of heating layer (3023), the gas outlet of described second blower fan is connected with second exhaust pipe (305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510014697.2A CN104549824B (en) | 2015-01-10 | 2015-01-10 | Device for coating electric heating tube with electro-thermal film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510014697.2A CN104549824B (en) | 2015-01-10 | 2015-01-10 | Device for coating electric heating tube with electro-thermal film |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104549824A true CN104549824A (en) | 2015-04-29 |
| CN104549824B CN104549824B (en) | 2017-02-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510014697.2A Active CN104549824B (en) | 2015-01-10 | 2015-01-10 | Device for coating electric heating tube with electro-thermal film |
Country Status (1)
| Country | Link |
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| CN (1) | CN104549824B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107056081A (en) * | 2017-05-31 | 2017-08-18 | 成都扬中新能源科技有限公司 | A kind of method that electrothermal tube coats Electric radiant Heating Film |
Citations (7)
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| CN201579188U (en) * | 2009-12-19 | 2010-09-15 | 宁波旷世居家用品有限公司 | Baking channel for baking |
| CN202137103U (en) * | 2011-05-17 | 2012-02-08 | 刘鑫 | Baking finish house with electric heating films |
| KR20130002121A (en) * | 2011-06-28 | 2013-01-07 | 주식회사 코미코 | Apparatuses of drying tubular shaped bodies |
| CN203758189U (en) * | 2014-03-26 | 2014-08-06 | 东阿天汇桶业有限公司 | Heating box body for flow line production of steel drums |
| CN104073763A (en) * | 2014-06-10 | 2014-10-01 | 长兴宏能电热膜元件厂 | Electrical heated tube vapor deposition device |
| CN104107780A (en) * | 2014-07-04 | 2014-10-22 | 长兴宏能电热膜元件厂 | Film spraying device for electric heating tube |
| CN204503399U (en) * | 2015-01-10 | 2015-07-29 | 长兴宏能电热膜元件厂 | A kind of device for electrothermal tube coating Electric radiant Heating Film |
-
2015
- 2015-01-10 CN CN201510014697.2A patent/CN104549824B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201579188U (en) * | 2009-12-19 | 2010-09-15 | 宁波旷世居家用品有限公司 | Baking channel for baking |
| CN202137103U (en) * | 2011-05-17 | 2012-02-08 | 刘鑫 | Baking finish house with electric heating films |
| KR20130002121A (en) * | 2011-06-28 | 2013-01-07 | 주식회사 코미코 | Apparatuses of drying tubular shaped bodies |
| CN203758189U (en) * | 2014-03-26 | 2014-08-06 | 东阿天汇桶业有限公司 | Heating box body for flow line production of steel drums |
| CN104073763A (en) * | 2014-06-10 | 2014-10-01 | 长兴宏能电热膜元件厂 | Electrical heated tube vapor deposition device |
| CN104107780A (en) * | 2014-07-04 | 2014-10-22 | 长兴宏能电热膜元件厂 | Film spraying device for electric heating tube |
| CN204503399U (en) * | 2015-01-10 | 2015-07-29 | 长兴宏能电热膜元件厂 | A kind of device for electrothermal tube coating Electric radiant Heating Film |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107056081A (en) * | 2017-05-31 | 2017-08-18 | 成都扬中新能源科技有限公司 | A kind of method that electrothermal tube coats Electric radiant Heating Film |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104549824B (en) | 2017-02-01 |
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| C14 | Grant of patent or utility model | ||
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| CB03 | Change of inventor or designer information |
Inventor after: Liu Yongjun Inventor before: Shi Jicheng Inventor before: Wei Zhengqiang |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170823 Address after: 528300 Guangdong Province, Foshan city Shunde District Xingtan town Xingtan community Xinglong Road south section of No. 1 block four Patentee after: Shunde Foshan Peng Peng Hardware Products Co., Ltd. Address before: 313100, Changxin, Changxing County Province Hong Huzhou Industrial Zone, Zhejiang Hong Neng electrothermal film element factory Patentee before: CHANGXING HONGNENG ELECTROTHERMAL FILM ELEMENT FACTORY |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201026 Address after: Da Wu Jie Dao Hu Li Cun, Jiawang District, Xuzhou City, Jiangsu Province Patentee after: Xuzhou Xudong New Materials Technology Co.,Ltd. Address before: 528300 four of the 1 land in the south of Xing Long Road, Xing Tan community, Shunde District, Foshan, Guangdong. Patentee before: Foshan Shunde Yapeng Hardware Products Co.,Ltd. |