CN104549773A - Aluminum powder production method - Google Patents
Aluminum powder production method Download PDFInfo
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- CN104549773A CN104549773A CN201410038666.6A CN201410038666A CN104549773A CN 104549773 A CN104549773 A CN 104549773A CN 201410038666 A CN201410038666 A CN 201410038666A CN 104549773 A CN104549773 A CN 104549773A
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Abstract
The invention relates to an aluminum powder production method, which comprises a superfine aluminum power production system, wherein the superfine aluminum power production system comprises a liquid aluminum cyclone atomizing and cooling device; the liquid aluminum cyclone atomizing and cooling device comprises a liquid aluminum atomizing device, a cyclone generator and a cooling tank, wherein the cooling tank is connected below the cyclone generator and is used for cooling aluminum mist into aluminum powder; the superfine aluminum power production system also comprises a plurality of aluminum powder grading devices, wherein the power outlet of the previous-level aluminum powder grading device is connected with the powder inlet of the next-level aluminum powder grading device; the powder inlet of the first-level aluminum powder grading device is connected with the powder outlet of the cooling tank; the powder outlet of the last-level aluminum powder grading device is connected with the air inlet of a cyclone dusting machine, and the cyclone dusting machine is suitable for filtering out residual aluminum powder from nitrogen; each aluminum powder grading device has the same structure and comprises a centrifugal classifier, a buffer tank and a sending charging bucket, wherein the buffer tank is suitable for collecting coarse powder separated from the current-level aluminum powder grading device, and the sending charging bucket is suitable for sending the coarse powder in the buffer tank to an aluminum powder packaging unit.
Description
Technical field
The present invention relates to a kind of production method of aluminium powder.
Background technology
In the prior art, hierarchy system is be unable to do without in the production process of aluminium powder, hierarchy system carries out classification according to need of production to the aluminium powder of different-diameter to aluminium powder raw material, traditional grader has aluminium powder graded particie and controls not strict, the aluminium powder of the easy different-diameter that adulterates in superfine aluminium power, grading effect often cannot meet need of production.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of production method of aluminium powder, and this production method solves the particle size range that aluminium powder classification exists and to distribute wide technical problem.
In order to solve the problems of the technologies described above, the invention provides a kind of production method of aluminium powder, comprising: superfine aluminium power production system; Described superfine aluminium power production system comprises: aluminium water whirlwind atomization cooling device, and this aluminium water whirlwind atomization cooling device comprises: aluminium water atomization plant, be located at this aluminium water atomization plant bottom spray place whirlwind generator and be connected to below whirlwind generator for being the cooling tank of aluminium powder by aluminium fog cooling; Described superfine aluminium power production system also comprises: some grades of aluminium powder grading plants, and the meal outlet of previous stage aluminium powder grading plant is connected with the powder inlet of rear stage aluminium powder grading plant; Wherein, the powder inlet of first order aluminium powder grading plant is connected with the meal outlet of described cooling tank; The meal outlet of final stage aluminium powder grading plant is connected with the air inlet of cyclone dust removal machine, and this cyclone dust removal machine is suitable for filtering from nitrogen and remains aluminium powder; The structure of described each aluminium powder grading plant is identical, and it comprises: centrifugal classifier, is applicable to the surge tank of the isolated meal of aluminium powder grading plant collected when prime, is suitable for the transmission batch can meal in this surge tank being delivered to aluminium powder packaging unit.
Described production method comprises: previous stage aluminium powder grading plant isolates the corresponding meal of this level and fine powder, wherein, described fine powder enters the powder inlet of this rear stage aluminium powder grading plant as the raw material of rear stage aluminium powder grading plant, described meal by described surge tank, send batch can and be delivered to aluminium powder packaging unit.
In order to better realize impeller speed governing, described centrifugal classifier comprises: be suitable for the three-phase alternating-current motor that drives impeller is rotated, this three-phase alternating-current motor is connected with a converter plant, and this converter plant is suitable for carrying out speed governing to described three-phase alternating-current motor.
Described converter plant comprises: three-phase inverter, this three-phase inverter is controlled by a DSP, the DC side of this three-phase inverter, AC are respectively equipped with direct current, alternating voltage current detection circuit, and described direct current, alternating voltage current detection circuit are connected with described DSP.
Described DSP is suitable for producing SVPWM modulation signal, and the method producing this SVPWM modulation signal comprises: set up a three-phase static coordinate system according to its axis, from
direction respectively is I, II, III, IV, V, VI sector counterclockwise.Required reference voltage vector
relevant voltage vector action time T in each sector
1, T
2:
Wherein, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively; T
sbe a sampling period, V
a, V
bfor required reference voltage vector
in three-phase static coordinate system
projection on direction, V
dcfor DC bus-bar voltage.
T
1, T
2after assignment, also to judge it, work as T
1+ T
2>T
s, then T is got
1=T
1ts/ (T
1+ T
2), T
2=T
2ts/ (T
1+ T
2); Finally, adopt DSP inside to have hardware to realize, as required, the SVPWM of five sections or seven segmentations can be selected.
Further, the method for described DSP generation SVPWM modulation signal also comprises:
Judge required reference voltage vector
in the step of respective sectors, this step comprises:
If sector discriminate: N=A+2B+4C;
Wherein, V
a+ 2V
b> 0 A=1, otherwise A=0;
V
a-V
b> 0, then B=1, otherwise B=0;
2V
a+ V
b< 0, then C=1, otherwise C=0;
V
a, V
bsubstitute into above-mentioned formula respectively, to obtain the value of corresponding A, B, C, substitute into described sector discriminate to obtain required reference voltage vector
sector, place, that is, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively.
The present invention has positive effect relative to prior art:
(1) the present invention is by some aluminium powder grading plants, realizes the multiple fractionation of aluminium powder, solves particle size range that aluminium powder classification exists and to distribute wide technical problem; (2) modulator approach of SVPWM modulation signal of the present invention simplifies the calculating process of the modulator approach of traditional SVPWM modulation signal, has saved the computing time of DSP, has improve computational accuracy.
Accompanying drawing explanation
In order to clearly demonstrate innovative principle of the present invention and the technical advantage compared to existing product thereof, by applying the limiting examples of described principle, a possible embodiment is described by means of accompanying drawing below.In the drawings:
Fig. 1 is the structural representation of superfine aluminium power hierarchy system of the present invention;
The circuit structure block diagram of Fig. 2 DC voltage module of the present invention and converter plant;
The circuit structure block diagram of Fig. 3 converter plant of the present invention;
Fig. 4 voltage space-vector decomposition figure of the present invention.
Wherein, aluminium powder grading plant 1, the atomization of aluminium water whirlwind cooling device 2, cyclone dust removal machine 3.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail:
Embodiment
As shown in Figure 1, a kind of production method of aluminium powder, comprising: superfine aluminium power production system; Described superfine aluminium power production system comprises: aluminium water whirlwind atomization cooling device, and this aluminium water whirlwind atomization cooling device comprises: aluminium water atomization plant, be located at this aluminium water atomization plant bottom spray place whirlwind generator and be connected to below whirlwind generator for being the cooling tank of aluminium powder by aluminium fog cooling;
Described superfine aluminium power production system also comprises: superfine aluminium power hierarchy system; Described superfine aluminium power hierarchy system comprises: some grades of aluminium powder grading plants 1, and the meal outlet of previous stage aluminium powder grading plant is connected with the powder inlet of rear stage aluminium powder grading plant; Wherein, the powder inlet of first order aluminium powder grading plant is connected with the meal outlet (namely aluminium water whirlwind is atomized the meal outlet of cooling device 2) of described cooling tank; The meal outlet of final stage aluminium powder grading plant is connected with the air inlet of cyclone dust removal machine 3; The structure of described each aluminium powder grading plant 1 is identical, and it comprises: centrifugal classifier, is applicable to the surge tank of the isolated meal of aluminium powder grading plant collected when prime, is suitable for the transmission batch can meal in this surge tank being delivered to aluminium powder packaging unit.
Described production method comprises: previous stage aluminium powder grading plant isolates the corresponding meal of this level and fine powder, wherein, described fine powder enters the powder inlet of this rear stage aluminium powder grading plant as the raw material of rear stage aluminium powder grading plant, described meal by described surge tank, send batch can and be delivered to aluminium powder packaging unit.
Described superfine aluminium power is diametric requirements at the particle of 0.5-12 μm.
By the raw material that the isolated aluminium powder of the described superfine aluminium power hierarchy system first order is separated as the second level, be separated so layer by layer, until isolated aluminium powder meets production requirement.
Chinese patent literature CN101898248B discloses a kind of production method of superfine aluminum powder for solar energy electric plate, wherein further discloses described aluminium water whirlwind atomization cooling device, is not describing in detail here.
As shown in Figure 2, described centrifugal classifier comprises: be suitable for the three-phase alternating-current motor that drives impeller is rotated, this three-phase alternating-current motor is connected with a converter plant, this converter plant is suitable for carrying out speed governing to described three-phase alternating-current motor, described converter plant is connected with a direct current voltage module, this DC voltage module obtains voltage from external voltage, galvanic current pressure is obtained by rectification module, filtration module, Voltage stabilizing module, the physical circuit obtaining DC voltage all has associated description in the prior art, no longer describes in detail here.
See Fig. 3, described converter plant comprises: three-phase inverter, this three-phase inverter is controlled by a DSP, and the DC side of this three-phase inverter, AC are respectively equipped with direct current, alternating voltage current detection circuit, and described direct current, alternating voltage current detection circuit are connected with described DSP.
Described DSP is suitable for producing SVPWM modulation signal, and the method producing this SVPWM modulation signal comprises: see Fig. 4, set up a three-phase static coordinate system according to its axis, from
direction respectively is I, II, III, IV, V, VI sector counterclockwise.
Required reference voltage vector
relevant voltage vector action time T in each sector
1, T
2:
Wherein, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively; T
sbe a sampling period, be the sampling period that described DSP gathers direct current, AC signal, V
a, V
bfor required reference voltage vector
in three-phase static coordinate system
projection on direction, V
dcfor DC bus-bar voltage.
T
1, T
2after assignment, also to judge it, work as T
1+ T
2>T
s, then T is got
1=T
1ts/ (T
1+ T
2), T
2=T
2ts/ (T
1+ T
2).
Finally, realized by dsp program.Wherein, as required, can select the SVPWM of five sections or seven segmentations, DSP can adopt the dsp chip of MC56F8346 or other models all can realize this modulation.
The method that described DSP produces SVPWM modulation signal also comprises:
Judge required reference voltage vector
in the step of respective sectors, this step comprises:
If sector discriminate: N=A+2B+4C;
Wherein, V
a+ 2V
b> 0 A=1, otherwise A=0;
V
a-V
b> 0, then B=1, otherwise B=0;
2V
a+ V
b< 0, then C=1, otherwise C=0;
Judge according to above-mentioned formula the value determining corresponding A, B, C, substitute into described sector discriminate to obtain required reference voltage vector
sector, place, that is, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively.
Wherein, three-phase inverter, two power tube synchronizations of its every phase brachium pontis only have a conducting, and have 8 kinds of on off states to exist like this, its fundamental space vector comprises
the amplitude of six non-zero is
(V
dcfor DC bus-bar voltage).By controlling fundamental space vectorial combination and action time, SVPWM is according to reference voltage vector
carry out rotating operation.V
1, V
2, V
3, V
4, V
5, V
6represent vector respectively
mould, namely have: V
1=V
2=V
3=V
4=V
5=V
6=(2/3) V
dc.
In the modulator approach of SWPWM modulation signal, three-phase system model needs to be transformed in two-phase rest frame:
In formula, V
a, V
b,v
cfor space voltage vector
in three-phase static coordinate system
projection on direction, V
alf, V
betfor reference voltage vector
at two phase coordinate systems
projection on direction, V
sfor
mould, then have:
V
alf=V
s* cos θ (formula 2)
V
bet=V
s* sin θ (formula 3)
Reference voltage vector
adjacent fundamental space Vector modulation can be crossed obtain:
In above formula, T
k, T
k+1for fundamental space vector
at a sampling period T
sin action time.K is vector place sector number, and azimuth θ can be obtained by antitrigonometric function computing in two-phase rest frame.
Judge reference voltage vector
sector, place, analyzes V
alf, V
betrelation, following rule can be obtained, namely judge inequality:
If V
bet> 0, then A=1, otherwise A=0;
If
Then B=1, otherwise B=0;
If
Then C=1, otherwise C=0;
N=A+2B+4C is differentiated by sector.
Easily know N=3, N=1, N=5, N=4, N=6, N=2 be corresponding I, II, III, IV, V, VI sector respectively.
Work as reference voltage vector
when the Ith sector, fundamental space vector action time can calculate by through type:
Can obtaining of solution:
Work as reference voltage vector
when the IIth sector,
In like manner can deriving the voltage vector action time in other sector, all there is computing as above when needing the vector of synthesis to be positioned at each different sector.By being not difficult to find that they are combinations of some basic times to solving of each sector basic vector actuation time.See Fig. 4, required reference voltage vector
projection in three-phase static coordinate system is respectively
then have
Obtained by formula (1) and formula (7)
Obtain V
alfand V
betwith V
a, V
bcorresponding relation namely
V
alf=1*V
a+0*V
b=V
a
Judge required reference voltage vector
sector, place, analyzes V
alf, V
betrelation, by V
alf, V
betuse V respectively
a, V
bjudge reference voltage vector
sector, place, substitutes into above-mentioned judgement inequality by formula (9), obtains following rule:
If V
a+ 2V
b> 0 A=1, otherwise A=0;
V
a-V
b> 0, then B=1, otherwise B=0;
2V
a+ V
b< 0, then C=1, otherwise C=0;
According to the value calculating A, B, C, bring N=A+2B+4C into, to determine required reference voltage vector
sector, place, that is, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively.
When required reference voltage vector
when the Ith sector, fundamental space vector action time can be passed through formula (5) and be calculated, and namely formula (9) is substituted into respectively,
When required reference voltage vector
when the IIth sector, formula (9) is substituted into formula (6) respectively,
Wherein, T
sbe a sampling period, V
dcfor DC bus-bar voltage.
In like manner can derive the voltage vector action time in other sector, here not in repetition, conclusion action time is as shown in the table:
Wherein, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively; T
sbe a sampling period, V
a, V
bfor required reference voltage vector
in three-phase static coordinate system
projection on direction, V
dcfor DC bus-bar voltage.
As can be seen here, in the method for whole SVPWM modulation signal, without the need to using V
c, only need V
a, V
bcan modulation operation be met, optimize computing greatly, improve operation efficiency.
Obviously, above-described embodiment is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And these belong to spirit institute's apparent change of extending out of the present invention or change and are still among protection scope of the present invention.
Claims (4)
1. a production method for aluminium powder, is characterized in that comprising: superfine aluminium power production system;
Described superfine aluminium power production system comprises: aluminium water whirlwind atomization cooling device, and this aluminium water whirlwind atomization cooling device comprises: aluminium water atomization plant;
Described superfine aluminium power production system also comprises: some grades of aluminium powder grading plants, and the meal outlet of previous stage aluminium powder grading plant is connected with the powder inlet of rear stage aluminium powder grading plant; Wherein, the powder inlet of first order aluminium powder grading plant is connected with the meal outlet of described cooling tank; The meal outlet of final stage aluminium powder grading plant is connected with the air inlet of cyclone dust removal machine, and this cyclone dust removal machine is suitable for filtering from nitrogen and remains aluminium powder;
The structure of described each aluminium powder grading plant is identical, and it comprises: centrifugal classifier, is applicable to the surge tank of the isolated meal of aluminium powder grading plant collected when prime, is suitable for the transmission batch can meal in this surge tank being delivered to aluminium powder packaging unit.
Described production method comprises: previous stage aluminium powder grading plant isolates the corresponding meal of this level and fine powder, wherein, described fine powder enters the powder inlet of this rear stage aluminium powder grading plant as the raw material of rear stage aluminium powder grading plant, described meal by described surge tank, send batch can and be delivered to aluminium powder packaging unit.
2. the production method of aluminium powder according to claim 1, it is characterized in that, described centrifugal classifier comprises: be suitable for the three-phase alternating-current motor that drives impeller is rotated, this three-phase alternating-current motor is connected with a converter plant, and this converter plant is suitable for carrying out speed governing to described three-phase alternating-current motor.
3. the production method of aluminium powder according to claim 2, it is characterized in that, described converter plant comprises: three-phase inverter, this three-phase inverter is controlled by a DSP, the DC side of this three-phase inverter, AC are respectively equipped with direct current, alternating voltage current detection circuit, and described direct current, alternating voltage current detection circuit are connected with described DSP;
Described DSP is suitable for producing SVPWM modulation signal, and the method that described DSP produces this SVPWM modulation signal comprises: set up a three-phase static coordinate system according to its axis, from
direction respectively is I, II, III, IV, V, VI sector counterclockwise;
Required reference voltage vector
relevant voltage vector action time T in each sector
1, T
2:
Wherein, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively; T
sbe a sampling period, V
a, V
bfor required reference voltage vector
in three-phase static coordinate system
projection on direction, V
dcfor DC bus-bar voltage.
4. the production method of aluminium powder according to claim 3, is characterized in that, the method that described DSP produces SVPWM modulation signal also comprises:
Judge required reference voltage vector
in the step of respective sectors, this step comprises:
If sector discriminate: N=A+2B+4C;
Wherein, V
a+ 2V
b> 0 A=1, otherwise A=0;
V
a-V
b> 0, then B=1, otherwise B=0;
2V
a+ V
b< 0, then C=1, otherwise C=0;
V
a, V
bsubstitute into above-mentioned formula respectively, to obtain the value of corresponding A, B, C, substitute into described sector discriminate to obtain required reference voltage vector
sector, place, that is, N=3, N=1, N=5, N=4, N=6, N=2 corresponding I, II, III, IV, V, VI sector respectively.
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CN1911569A (en) * | 2006-09-01 | 2007-02-14 | 鞍钢实业微细铝粉有限公司 | Production technology of two-nozzle atomization aluminium powder |
JP2007098243A (en) * | 2005-10-03 | 2007-04-19 | Susumu Iketani | Recovering apparatus of metal aluminum, and recycling system of aluminum dross |
CN101898248A (en) * | 2010-07-30 | 2010-12-01 | 江苏天元金属粉末有限公司 | Production method of superfine aluminum powder for solar energy electric plate |
CN202290582U (en) * | 2011-11-09 | 2012-07-04 | 东营金茂铝业高科技有限公司 | High-precision grading purifier for aluminum powder |
CN102554247A (en) * | 2012-03-16 | 2012-07-11 | 河南省远洋铝业有限公司 | Atomization device and process for producing aluminum powder |
CN202438467U (en) * | 2012-02-28 | 2012-09-19 | 山东惟远新材料装备有限公司 | Aluminum powder grading production line |
-
2014
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JP2007098243A (en) * | 2005-10-03 | 2007-04-19 | Susumu Iketani | Recovering apparatus of metal aluminum, and recycling system of aluminum dross |
CN1911569A (en) * | 2006-09-01 | 2007-02-14 | 鞍钢实业微细铝粉有限公司 | Production technology of two-nozzle atomization aluminium powder |
CN101898248A (en) * | 2010-07-30 | 2010-12-01 | 江苏天元金属粉末有限公司 | Production method of superfine aluminum powder for solar energy electric plate |
CN202290582U (en) * | 2011-11-09 | 2012-07-04 | 东营金茂铝业高科技有限公司 | High-precision grading purifier for aluminum powder |
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Title |
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