CN104544687B - Manufacturing method of fully-reflective safety helmet - Google Patents
Manufacturing method of fully-reflective safety helmet Download PDFInfo
- Publication number
- CN104544687B CN104544687B CN201410848323.6A CN201410848323A CN104544687B CN 104544687 B CN104544687 B CN 104544687B CN 201410848323 A CN201410848323 A CN 201410848323A CN 104544687 B CN104544687 B CN 104544687B
- Authority
- CN
- China
- Prior art keywords
- total
- light
- pet film
- reflection
- safety cap
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C1/00—Manufacturing hats
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/004—Decorative arrangements or effects
Abstract
The invention provides a manufacturing method of a fully-reflective safety helmet and belongs to the technical field of light reflection. The manufacturing method comprises the following steps: preparing a safety helmet molded after pressing a film and a fully-reflective PET film molded by vacuum suction; fixing the prepared fully-reflective PET film on the safety helmet through the vacuum suction of a vacuum suction machine to form the fully-reflective safety helmet, wherein vacuum suction is carried out at the temperature of 180-200DEG C under the pressure of 1kgf-3kgf for 10-20s; preparing a PET colored film molded by vacuum suction or a low-density PET film printed with patterns, and fixing the PET colored film or the low-density PET film printed with the patterns on the fully-reflective safety helmet through the vacuum suction of the vacuum suction machine to make a finished product. The fully-reflective safety helmet has the advantages of all-dimensional reflecting and no reflecting dead corners, has remarkable reflecting effect, performs a safety warning function on passers-by and drivers to an utmost extent, is reliable in the manufacturing method, high in manufacturing efficiency, firm in structure, long in service life and high in market competitiveness and can be used for a long term.
Description
Technical field
The invention belongs to reflective technical field, refer to a kind of manufacture method of total-light-reflection safety cap.
Background technology
It is known that existing reflective safety helmet is all utilized in the mode of outer patch reflecting strips on reflective safety helmet to realize
Reflective；Such structure has the drawback that：First, reflective area is little, has reflective dead angle, the warning that passerby and driver are played
Less, effect is undesirable for effect；Second, easy to fall off, quality does not reach requirement, reflecting strips easily take off in use for some time
Falling, being more prone to come off, if on the way come off, safe warning function will be wholly absent after experience rainy day gets wet.
Content of the invention
In order to overcome defect of the prior art, it is an object of the invention to provide a kind of manufacturer of total-light-reflection safety cap
Method.
The object of the present invention is achieved like this：
A kind of manufacture method of total-light-reflection safety cap, comprises the following steps：
A) safety cap after press mold shaping and the total-light-reflection PET film after plastics sucking moulding are prepared；
Wherein total-light-reflection PET film be by transparent low-density PET film be ground, prepare be coated with the reflective of white hot melt layer
Layer, using roll-type blancher or flat-plate pressing machine, this reflector layer is heat sealing on ground and makes；
B) ready total-light-reflection PET film is fixed on safety cap by Packing Machine plastic uptake, forms total-light-reflection safety cap；
Pressure limit during plastic uptake is 1kgf-3kgf, and time range is 10s-20s, and temperature range is 180 DEG C -200 DEG C；
C) prepare the PET coloured silk film after plastics sucking moulding or print figuratum low-density PET film, by PET coloured silk film or print
Brush figuratum low-density PET film to be fixed on total-light-reflection safety cap by Packing Machine plastic uptake, make finished product.
When adopting roll-type blancher heat seal in step a), the scope of heat-seal temperature is 60 DEG C -100 DEG C, and the scope of speed is
5m/min-10m/min, the scope of pressure is 3kgf-5kgf.
When adopting flat-plate pressing machine heat seal in step a), the scope of heat-seal temperature is 60 DEG C -100 DEG C, the model of heat sealed time
Enclose 10s-20s, the scope of pressure is 3kgf-5kgf.
White hot melt layer in step a) is located between transparent low-density PET film and reflector layer.
The thickness of the transparent low-density PET film in step a) is 100 μm～150 μm.
PET coloured silk film in step c) is low density PE T coloured silk film, and its thickness is 200 μm～250 μm.
In step c), the thickness printing figuratum low-density PET film is 200 μm～250 μm, and it includes tranparency and low density
PET film and patterned layer, are printed with patterned layer in tranparency and low density PET film, and patterned layer inwardly arranges and is fitted in total-light-reflection peace
On full cap.
The present invention projects and beneficial having the technical effect that compared to existing technology：
1st, the total-light-reflection safety cap of manufacture method manufacture disclosed by the invention is to be incited somebody to action using the technique of press mold, plastic uptake and heat seal
Reflector layer be arranged on to realize on safety cap reflective；There is safety cap Omnibearing reflecting, the advantage at no-reflection dead angle, reflecting effect
Substantially, to the utmost safe warning function is played to passerby and driver；
2nd, manufacture method disclosed by the invention is reliable, and manufacture efficiency is high, and structure is firm, infull in the case of strong destruction
Reflective PET film is not allow caducous, and quality is good, can be with Long-Time Service, long service life, and the market competitiveness is good；
The 3rd, PET coloured silk film is provided with the total-light-reflection safety cap of manufacture of the present invention or prints figuratum low-density PET film
Can prevent total-light-reflection PET film from suffering damage further；In addition on daytime or the preferable road surface of light, PET coloured silk film or print
Brush figuratum low-density PET film and may also operate as effect attractive in appearance, make the varied of safety cap, strengthen market further competing
Strive power.
Brief description
Fig. 1 is the structural representation of the embodiment of the present invention 1；
Fig. 2 is the structural representation of the embodiment of the present invention 2.
In figure figure number implication：
1- safety cap；2- total-light-reflection PET film；The transparent low-density PET film of 21-；22- white hot melt layer；23- reflector layer；
3-PET coloured silk film；4- prints figuratum low-density PET film；41- tranparency and low density PET film；42- patterned layer；5- total-light-reflection safety
Cap.
Specific embodiment
With specific embodiment, the invention will be further described below in conjunction with the accompanying drawings：
Embodiment 1：According to Fig. 1, a kind of manufacture method of total-light-reflection safety cap, comprise the following steps：
A) safety cap 1 after press mold shaping and the total-light-reflection PET film 2 after plastics sucking moulding are prepared；
Wherein total-light-reflection PET film 2 be by transparent low-density PET film 21 be ground, prepare be coated with white hot melt layer 22
Reflector layer 23, using roll-type blancher or flat-plate pressing machine, this reflector layer 23 is heat sealing on ground and makes；
B) ready total-light-reflection PET film 2 is fixed on safety cap 1 by Packing Machine plastic uptake, forms total-light-reflection safety
Cap 5；Pressure limit during plastic uptake is 1kgf-3kgf, and time range is 10s-20s, and temperature range is 180 DEG C -200
℃；
C) prepare the PET coloured silk film 3 after plastics sucking moulding, PET coloured silk film 3 is fixed to total-light-reflection safety cap by Packing Machine plastic uptake
On 5, make finished product.
When adopting roll-type blancher heat seal in above-mentioned step a), the scope of heat-seal temperature is 60 DEG C -100 DEG C, speed
Scope is 5m/min-10m/min, and the scope of pressure is 3kgf-5kgf.
When adopting flat-plate pressing machine heat seal in above-mentioned step a), the scope of heat-seal temperature is 60 DEG C -100 DEG C, during heat seal
Between scope 10s-20s, the scope of pressure is 3kgf-5kgf.
White hot melt layer 22 in above-mentioned step a) is located between transparent low-density PET film 21 and reflector layer 23.
The thickness of the transparent low-density PET film 21 in above-mentioned step a) is 100 μm～150 μm.
PET coloured silk film 3 in above-mentioned step c) is low density PE T coloured silk film, and its thickness is 200 μm～250 μm.
Embodiment 2：According to Fig. 2, a kind of manufacture method of total-light-reflection safety cap, comprise the following steps：
A) safety cap 1 after press mold shaping and the total-light-reflection PET film 2 after plastics sucking moulding are prepared；
Wherein total-light-reflection PET film 2 be by transparent low-density PET film 21 be ground, prepare be coated with white hot melt layer 22
Reflector layer 23, using roll-type blancher or flat-plate pressing machine, this reflector layer 23 is heat sealing on ground and makes；
B) ready total-light-reflection PET film 2 is fixed on safety cap 1 by Packing Machine plastic uptake, forms total-light-reflection safety
Cap 5；Pressure limit during plastic uptake is 1kgf-3kgf, and time range is 10s-20s, and temperature range is 180 DEG C -200
℃；
C) prepare to print figuratum low-density PET film 4, figuratum low-density PET film 4 will be printed and inhaled by Packing Machine
Mould and be fixed on total-light-reflection safety cap 5, make finished product.
When adopting roll-type blancher heat seal in above-mentioned step a), the scope of heat-seal temperature is 60 DEG C -100 DEG C, speed
Scope is 5m/min-10m/min, and the scope of pressure is 3kgf-5kgf.
When adopting flat-plate pressing machine heat seal in above-mentioned step a), the scope of heat-seal temperature is 60 DEG C -100 DEG C, during heat seal
Between scope 10s-20s, the scope of pressure is 3kgf-5kgf.
White hot melt layer 22 in above-mentioned step a) is located between transparent low-density PET film 21 and reflector layer 23.
The thickness of the transparent low-density PET film 21 in above-mentioned step a) is 100 μm～150 μm.
In above-mentioned step c), the thickness printing figuratum low-density PET film 4 is 200 μm～250 μm, and it includes
Bright low-density PET film 41 and patterned layer 42, are printed with patterned layer 42 in tranparency and low density PET film 41, and patterned layer 42 is inside
Setting is fitted on total-light-reflection safety cap 5.
In the present invention, the plastic uptake of employing and Packing Machine can be substituted for press mold and pressed film equipment.
Above-described embodiment is only presently preferred embodiments of the present invention, not limits the scope of the invention according to this, therefore：All according to
The equivalence changes that the structure of the present invention, shape, principle are done, all should be covered by within protection scope of the present invention.
Claims (7)
1. a kind of manufacture method of total-light-reflection safety cap, total-light-reflection PET film is fixed on safety cap by Packing Machine plastic uptake, shape
Help reflective safety helmet it is characterised in that：Further comprising the steps of：
A) safety cap after press mold shaping and the total-light-reflection PET film after plastics sucking moulding are prepared；
Wherein total-light-reflection PET film is to be ground by transparent low-density PET film, prepares to be coated with the reflector layer of white hot melt layer,
Using roll-type blancher or flat-plate pressing machine, this reflector layer is heat sealing on ground and makes；
B) total-light-reflection PET film is fixed on safety cap by Packing Machine plastic uptake, forms total-light-reflection safety cap, by total-light-reflection
Pressure limit during PET film is fixed on safety cap by Packing Machine plastic uptake is 1kgf-3kgf, and time range is 10s-
20s, temperature range is 180 DEG C -200 DEG C；
C) prepare the PET coloured silk film after plastics sucking moulding or print figuratum low-density PET film, by PET coloured silk film or be printed with
The low-density PET film of pattern is fixed on total-light-reflection safety cap by Packing Machine plastic uptake, makes finished product.
2. total-light-reflection safety cap according to claim 1 manufacture method it is characterised in that：Adopt in described step a)
During roll-type blancher heat seal, the scope of heat-seal temperature is 60 DEG C -100 DEG C, and the scope of speed is 5m/min-10m/min, pressure
Scope is 3kgf-5kgf.
3. total-light-reflection safety cap according to claim 1 manufacture method it is characterised in that：Adopt in described step a)
During flat-plate pressing machine heat seal, the scope of heat-seal temperature is 60 DEG C -100 DEG C, scope 10s-20s of heat sealed time, the scope of pressure
For 3kgf-5kgf.
4. total-light-reflection safety cap according to claim 1 manufacture method it is characterised in that：White in described step a)
Color hot melt layer is located between transparent low-density PET film and reflector layer.
5. the total-light-reflection safety cap according to claim 1 or 4 manufacture method it is characterised in that：In described step a)
Transparent low-density PET film thickness be 100 μm～150 μm.
6. total-light-reflection safety cap according to claim 1 manufacture method it is characterised in that：In described step c)
PET coloured silk film is low density PE T coloured silk film, and its thickness is 200 μm～250 μm.
7. total-light-reflection safety cap according to claim 1 manufacture method it is characterised in that：In described step c), print
The thickness brushing figuratum low-density PET film is 200 μm～250 μm, and it includes tranparency and low density PET film and patterned layer, saturating
It is printed with patterned layer in bright low-density PET film, and patterned layer inwardly arranges and is fitted on total-light-reflection safety cap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410848323.6A CN104544687B (en) | 2014-12-29 | 2014-12-29 | Manufacturing method of fully-reflective safety helmet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410848323.6A CN104544687B (en) | 2014-12-29 | 2014-12-29 | Manufacturing method of fully-reflective safety helmet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104544687A CN104544687A (en) | 2015-04-29 |
| CN104544687B true CN104544687B (en) | 2017-02-22 |
Family
ID=53062602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410848323.6A Expired - Fee Related CN104544687B (en) | 2014-12-29 | 2014-12-29 | Manufacturing method of fully-reflective safety helmet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104544687B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM361245U (en) * | 2008-12-30 | 2009-07-21 | Avants Internat Corp | Safety helmet |
| CN102975443A (en) * | 2012-12-07 | 2013-03-20 | 台州远景体育用品有限公司 | Process for producing reflective shell and reflective helmet coating reflective shell |
| CN103610262A (en) * | 2013-11-27 | 2014-03-05 | 浙江帅孚安全科技股份有限公司 | Intelligent safety helmet with safety warning function |
-
2014
- 2014-12-29 CN CN201410848323.6A patent/CN104544687B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM361245U (en) * | 2008-12-30 | 2009-07-21 | Avants Internat Corp | Safety helmet |
| CN102975443A (en) * | 2012-12-07 | 2013-03-20 | 台州远景体育用品有限公司 | Process for producing reflective shell and reflective helmet coating reflective shell |
| CN103610262A (en) * | 2013-11-27 | 2014-03-05 | 浙江帅孚安全科技股份有限公司 | Intelligent safety helmet with safety warning function |
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| Publication number | Publication date |
|---|---|
| CN104544687A (en) | 2015-04-29 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20171229 |