CN104533496B - Grouping pushing-sliding control system and method for intelligent hydraulic supports - Google Patents

Grouping pushing-sliding control system and method for intelligent hydraulic supports Download PDF

Info

Publication number
CN104533496B
CN104533496B CN201410823249.2A CN201410823249A CN104533496B CN 104533496 B CN104533496 B CN 104533496B CN 201410823249 A CN201410823249 A CN 201410823249A CN 104533496 B CN104533496 B CN 104533496B
Authority
CN
China
Prior art keywords
pushing
sliding
hydraulic support
curve
hydraulic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410823249.2A
Other languages
Chinese (zh)
Other versions
CN104533496A (en
Inventor
张霖
王忠宾
谭超
周晓谋
闫海峰
姚新港
刘新华
杨寅威
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China University of Mining and Technology CUMT
Original Assignee
China University of Mining and Technology CUMT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China University of Mining and Technology CUMT filed Critical China University of Mining and Technology CUMT
Priority to CN201410823249.2A priority Critical patent/CN104533496B/en
Publication of CN104533496A publication Critical patent/CN104533496A/en
Application granted granted Critical
Publication of CN104533496B publication Critical patent/CN104533496B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D23/00Mine roof supports for step- by- step movement, e.g. in combination with provisions for shifting of conveyors, mining machines, or guides therefor
    • E21D23/16Hydraulic or pneumatic features, e.g. circuits, arrangement or adaptation of valves, setting or retracting devices
    • E21D23/26Hydraulic or pneumatic control

Landscapes

  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention discloses a grouping pushing-sliding control system and method for intelligent hydraulic supports. The grouping pushing-sliding control system and method are suitable for pushing-sliding of the hydraulic supports of a fully-mechanized coal mining face under a coal mine. The system comprises distributed hydraulic support controllers and a hydraulic support remote monitoring system. Distributed hydraulic support controllers in the mining face are connected through a CAN bus and a TCP Ethernet, and connected with the hydraulic support remote monitoring system. Depending on a hydraulic support pushing-sliding curve stored in the system, the hydraulic supports can be divided into sections, parallel grouping control is performed inside each section, the number of grouped supports is set automatically depending on the driving pressure limit of a hydraulic pump, on the premise of guaranteeing drivability, the operation processes of grouping pushing-sliding control are simplified, the pushing-sliding efficiency is improved to the maximum degree, and the amount of repetition labor is reduced for an operator.

Description

A kind of intellectuality hydraulic support pushing and sliding control system and method in groups
Technical field
The present invention relates to a kind of pushing and sliding control system and method, on especially a kind of underground coal mine fully-mechanized mining working, hydraulic pressure props up Mobile intelligent hydraulic support pushing and sliding control system and the method in groups using of frame pushing and sliding.
Background technology
Hydraulic support electrohydraulic control system occupies extremely important status, hydraulic pressure in the continuous coal mining activity of fully-mechanized mining working The convenience of support electrohydraulic control system also determines the production efficiency of downhole operations personnel in very big program, in order that coal-winning machine When being exploited, keep work surface grazing, be allowed under conditions of there is not abnormal mechanical friction with scrapper conveyor, maximum journey The carrying out of degree cuts heavy cut entirely, operator need repeatedly carry out hydraulic support pushing and sliding, make scrapper conveyor keep straight, in order to subtract The duplication of labour work of few operative employee, hydraulic support electrohydraulic control system provides the function of the control of pushing and sliding in groups.
However, this traditional pushing and sliding in groups control, before controlling, need the frame number that operator are controlled in groups Setting, if insufficient pressure, operation to be re-started, trivial operations, do not possess auto-adaptive parameter and set;Operation completes it Afterwards, when being controlled, groups of support is to carry out next frame pushing and sliding again after a frame completes, and pushing and sliding efficiency is low.
Content of the invention
For the weak point in above-mentioned technology, one kind is provided to process using hydraulic support pushing and sliding curve segmentation, can be in liquid In the pressure limit that pressure bracket hydraulic pump is allowed, hydraulic support is carried out with high efficiency to greatest extent, and pushing and sliding control in groups, improve The control efficiency of pushing and sliding in groups, reduce operator repeated workload intelligent hydraulic support in groups pushing and sliding control system and Method.
For realizing above-mentioned technical purpose, the intelligent hydraulic support pushing and sliding control system in groups of the present invention, including being arranged on Distributed hydraulic bracket controller on each hydraulic support on work surface and hydraulic support long distance control system, described distributed Hydraulic bracket controller includes interconnective pushing and sliding displacement acquisition module, pushing and sliding curve segmentation module, in groups pushing and sliding control mould Block, CAN and TCP communication module, the input of the described control module of pushing and sliding in groups respectively with pushing and sliding displacement acquisition mould Block, pushing and sliding curve segmentation module, CAN are connected with the outfan of TCP communication module, each in described work surface Distributed hydraulic bracket controller be connected with each other by TCP Ethernet and CAN and with hydraulic support long distance control system phase Connect.
Described pushing and sliding displacement acquisition module is pushing and sliding displacement transducer, and it is responsible for gathering hydraulic support pushing and sliding displacement sensing Device data, and it is filtered noise treatment;Pushing and sliding curve segmentation module, is responsible for pushing and sliding curve is carried out distributed D-P dividing Section is processed;Pushing and sliding control module controls pushing and sliding in groups to control in groups, the control to CAN and TCP communication module simultaneously; The described control module of pushing and sliding in groups and pushing and sliding curve segmentation module are intrinsic safety type mining main frame;Described hydraulic support remote monitoring System includes intellectuality pushing and sliding monitoring module in groups, and pushing and sliding monitoring module is host computer computer in groups for described intellectuality, its effect Only it is monitored and is not controlled, after all of data is caught, the virtual display of 3-dimensional can be carried out, data parameters are real-time Inquiry, realizes the effect such as ground monitoring.
A kind of intellectuality hydraulic support pushing and sliding control method in groups, its step is as follows:
A. on all hydraulic support on work surface, distributed hydraulic bracket controller is installed, by all distributed hydraulic pressure Bracket controller is to be connected with each other with cable by CAN communication subsystem and TCP communication subsystem, and it is remote to be connected to hydraulic support In range monitoring system;
B. pushing and sliding itself pushing and sliding displacement information of displacement acquisition module Real-time Collection of distributed hydraulic bracket controller, and will The pushing and sliding displacement information of itself is stored in the data base in distributed director, afterwards pushing and sliding displacement information is sent to liquid Pressure support long distance control system in, hydraulic support long distance control system by the pushing and sliding displacement of all hydraulic supports collected from Scatterplot generates pushing and sliding curve and stores;The pushing and sliding that itself is stored by distributed hydraulic bracket controller by TCP communication module Displacement passes information transmission to hydraulic support monitoring system, afterwards hydraulic support monitoring system with the numbering of support as abscissa, with Support corresponding pushing and sliding displacement is vertical coordinate, and the pushing and sliding displacement information of all distributed directors transmission is generated whole fully mechanized mining work Make the pushing and sliding displacement curve in face;
C. hydraulic support electrohydraulic control system does D-P computing, the wherein support at fully-mechanized mining working two ends for pushing and sliding curve Corresponding pushing and sliding curve point, as the starting point of D-P computing, is preset initial D-P computing apart from threshold values, is chosen all liquid first Maxima and minima in pressure support pushing and sliding displacement, then seeks its difference DELTA D, is set in legal system scopeInside take Random value initializes the maximum permissible distances threshold values δ of D-P computing;
If d. any hydraulic support corresponding pushing and sliding curve point to pushing and sliding curve starting point line distance be more than away from From threshold values δ, then this point is marked as waypoint, and the hydraulic pressure that the corresponding hydraulic support of this point is marked as at waypoint props up Frame, the hydraulic support at described waypoint will become the master controller of all hydraulic support in pushing and sliding curve subsegment, pushing and sliding curve Subsegment controller proceeds segment processing in subsegment, so carries out distributed iterative process;
If e. the vertical dimension in any hydraulic support corresponding pushing and sliding curve point to current pushing and sliding curve subsegment is less than The maximum permissible distances threshold values δ of D-P computing, then the master controller of current pushing and sliding curve subsegment is by distance value and last iteration Manage the distance value recorded to compare, then retain this distance value if greater than last iteration distance, otherwise do not operated, finally The distance value being retained is the ultimate range of current pushing and sliding curve subsegment and starting point vertical join line;
F. the hydraulic support quantity being comprised the discrete point quantity of current pushing and sliding curve subsegment with present segment is compared, when pushing away When slipping the hydraulic support quantity that the discrete point quantity of curve subsegment comprises more than or equal to present segment, then complete current pushing and sliding bent The segment processing of line subsegment, does not otherwise complete the segment processing of current pushing and sliding curve subsegment, repeats this step up to current pushing and sliding The hydraulic support quantity that the discrete point quantity of curve subsegment comprises more than or equal to present segment;
G., after current pushing and sliding curve subsegment segmentation completes, after current pushing and sliding curve subsegment segmentation completes, this pushing and sliding is bent Hydraulic support quantity that current pushing and sliding curve subsegment is comprised by the hydraulic bracket controller on the end points of line subsegment with prestore Hydraulic pump can drive specified hydraulic support quantity to be compared, if the hydraulic support quantity that current pushing and sliding curve subsegment is comprised Less than the drivable load quantity of hydraulic pump, then the segment processing of current pushing and sliding curve subsegment terminates, and by current pushing and sliding The segmentation result of curve subsegment, the section including this section initiates support number, and section inner support quantity is sent to current pushing and sliding curve subsegment Each of in the control module of pushing and sliding in groups of distributed hydraulic bracket controller, wait pushing and sliding in groups to control;If pushing and sliding The hydraulic support quantity that curve subsegment is comprised is more than the drivable load quantity of hydraulic pump, then present segment will be using in step e Retain is circulated segment processing apart from threshold values δ to current pushing and sliding curve subsegment, again in all of pushing and sliding curve subsegment After the number of holders being comprised is less than the drivable number of holders of hydraulic pump, terminate the segment processing of pushing and sliding curve;
H. equation by way of discrete curve is built by the optimum theory utilization state differential equation, with current pushing and sliding curve For the purpose of overall control time minimum in section, according to the hydraulic support quantity being comprised in this section, determine that each hydraulic pressure props up The minimum command range u when pushing and sliding in groups control for the frame, described minimum command range u is to be pushed away in groups inside the section divided When slipping parallel control, the displacement of hydraulic support each time;
I. the hydraulic support in fully-mechanized mining working is every a minimum command range u, all liquid in pushing and sliding curve subsegment The pushing and sliding controller of pressure support all can arrange an identical pushing and sliding Process Synchronization barrier point, when all hydraulic support in this section After all reaching this barrier point, just can carry out the setting of next barrier point, and then carry out pushing and sliding Process flowchart next time, such as This iteration, till all of support pushing and sliding complete.
Beneficial effect:The present invention, when operative employee carries out pushing and sliding alignment control, is adopted by distributed hydraulic bracket controller The pushing and sliding mobile message of collection hydraulic pressure support, and stored according to pushing and sliding information composition pushing and sliding curve, can be according to the liquid of storage Pressure support pushing and sliding curve, hydraulic support is carried out Concourse Division, carries out controlling in groups parallel in each segment, according to hydraulic pressure The driving pressure of pump limits, and automatically carries out frame number setting in groups, to liquid in the pressure limit that hydraulic support hydraulic pump is allowed Pressure support carries out high efficiency to greatest extent, and pushing and sliding control in groups, on the premise of ensureing drivability, simplify pushing and sliding control in groups The operating process of system, improves pushing and sliding efficiency, it is simple to operate to greatest extent, reduces the duplication of labour amount of operative employee.
Brief description
Fig. 1 is the system hardware layout drawing of the present invention;
Fig. 2 is the structure chart of the distributed hydraulic bracket controller of the present invention;
Fig. 3 is the pushing and sliding curve after original pushing and sliding curve and the segment processing of the present invention;
Fig. 4 is the segmentation algorithm flow chart of the distributed pushing and sliding curve of the present invention;
Fig. 5 is the schematic diagram that in the section of the present invention, pushing and sliding control in groups.
Specific embodiment
The present invention will be further elaborated with specific embodiment below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, the intelligent hydraulic support pushing and sliding control system in groups of the present invention, including being arranged on work Distributed hydraulic bracket controller on each hydraulic support on face and hydraulic support long distance control system, described distributed hydraulic pressure Bracket controller include interconnective pushing and sliding displacement acquisition module, pushing and sliding curve segmentation module, in groups pushing and sliding control module, CAN and TCP communication module, the input of the described control module of pushing and sliding in groups respectively with pushing and sliding displacement acquisition module, Pushing and sliding curve segmentation module, CAN are connected with the outfan of TCP communication module, each in described work surface point Cloth hydraulic bracket controller is connected with each other with CAN by TCP Ethernet and is connected with hydraulic support long distance control system Connect.
Described pushing and sliding displacement acquisition module is pushing and sliding displacement transducer, and it is responsible for gathering hydraulic support pushing and sliding displacement sensing Device data, and it is filtered noise treatment;Pushing and sliding curve segmentation module, is responsible for pushing and sliding curve is carried out distributed D-P dividing Section is processed;Pushing and sliding control module controls pushing and sliding in groups to control in groups, the control to CAN and TCP communication module simultaneously; The described control module of pushing and sliding in groups and pushing and sliding curve segmentation module are intrinsic safety type mining main frame;Described hydraulic support remote monitoring System includes intellectuality pushing and sliding monitoring module in groups, and pushing and sliding monitoring module is host computer computer in groups for described intellectuality, its effect Only it is monitored and is not controlled, after all of data is caught, the virtual display of 3-dimensional can be carried out, data parameters are real-time Inquiry, realizes the effect such as ground monitoring.
Described pushing and sliding displacement acquisition module is mainly carried out to pushing and sliding displacement during hydraulic support electrohydraulic control system in real time Data acquisition and Filtering Processing, described acquisition module provides reliable data source for the described control system that pushes away in groups.
Described pushing and sliding curve segmentation module is the core of the described control system of pushing and sliding in groups, its internal foundation institute The intelligent hydraulic support pushing and sliding control method in groups stated, carries out distributed pushing and sliding curve segmentation and processes to pushing and sliding displacement curve, To carry out controlling in groups parallel in section.
The described control module of pushing and sliding in groups completes the setting to the minimum command range in section, is responsible for section inter-sync simultaneously The dynamic setting of barrier point, is responsible for driving corresponding pushing and sliding hydraulic cylinder to carry out corresponding control action simultaneously.
Described CAN is responsible for carrying out real-time Communication for Power between all supports on whole fully-mechanized mining working;Institute The TCP communication module stated is responsible for the pushing and sliding displacement data of hydraulic support, and the processing procedure number controlling in groups in intellectuality According to being transferred to hydraulic support remote monitoring module.
As shown in figure 3, the pushing and sliding displacement acquisition subsystem of the intelligent pushing and sliding control system in groups of upper partial trace collects Original pushing and sliding curve, actually pushing and sliding curve is a series of discrete point, and each o'clock is corresponding to a hydraulic support Current pushing and sliding displacement.Lower partial trace is the curve after distributed pushing and sliding curve segmentation algorithm segmentation, and the standard after segmentation is every Number of holders in section is not more than hydraulic pump maximum and can drive quantity.For each section, only when the slope of section is more than a certain facing When dividing value, pushing and sliding in groups control and just present segment can be controlled, it is to avoid the unnecessary duplication of labour.
As shown in figure 4, a kind of intellectuality hydraulic support pushing and sliding control method in groups, its step is as follows:
A. on all hydraulic support on work surface, distributed hydraulic bracket controller is installed, by all distributed hydraulic pressure Bracket controller is to be connected with each other with cable by CAN communication subsystem and TCP communication subsystem, and it is remote to be connected to hydraulic support In range monitoring system;
B. pushing and sliding itself pushing and sliding displacement information of displacement acquisition module Real-time Collection of distributed hydraulic bracket controller, and will The pushing and sliding displacement information of itself is stored in the data base in distributed director, afterwards pushing and sliding displacement information is sent to liquid Pressure support long distance control system in, hydraulic support long distance control system by the pushing and sliding displacement of all hydraulic supports collected from Scatterplot generates pushing and sliding curve and stores;The pushing and sliding that itself is stored by distributed hydraulic bracket controller by TCP communication module Displacement passes information transmission to hydraulic support monitoring system, afterwards hydraulic support monitoring system with the numbering of support as abscissa, with Support corresponding pushing and sliding displacement is vertical coordinate, and the pushing and sliding displacement information of all distributed directors transmission is generated whole fully mechanized mining work Make the pushing and sliding displacement curve in face;
C. hydraulic support electrohydraulic control system does D-P computing, the wherein support at fully-mechanized mining working two ends for pushing and sliding curve Corresponding pushing and sliding curve point, as the starting point of D-P computing, is preset initial D-P computing apart from threshold values, is chosen all liquid first Maxima and minima in pressure support pushing and sliding displacement, then seeks its difference DELTA D, is set in legal system scopeInside take Random value initializes the maximum permissible distances threshold values δ of D-P computing;
If d. any hydraulic support corresponding pushing and sliding curve point to pushing and sliding curve starting point line distance be more than away from From threshold values δ, then this point is marked as waypoint, and the hydraulic pressure that the corresponding hydraulic support of this point is marked as at waypoint props up Frame, the hydraulic support at described waypoint will become the master controller of all hydraulic support in pushing and sliding curve subsegment, pushing and sliding curve Subsegment controller proceeds segment processing in subsegment, so carries out distributed iterative process;
If e. the vertical dimension in any hydraulic support corresponding pushing and sliding curve point to current pushing and sliding curve subsegment is less than The maximum permissible distances threshold values δ of D-P computing, then the master controller of current pushing and sliding curve subsegment is by distance value and last iteration Manage the distance value recorded to compare, then retain this distance value if greater than last iteration distance, otherwise do not operated, finally The distance value being retained is the ultimate range of current pushing and sliding curve subsegment and starting point vertical join line;
F. the hydraulic support quantity being comprised the discrete point quantity of current pushing and sliding curve subsegment with present segment is compared, when pushing away When slipping the hydraulic support quantity that the discrete point quantity of curve subsegment comprises more than or equal to present segment, then complete current pushing and sliding bent The segment processing of line subsegment, does not otherwise complete the segment processing of current pushing and sliding curve subsegment, repeats this step up to current pushing and sliding The hydraulic support quantity that the discrete point quantity of curve subsegment comprises more than or equal to present segment;
G., after current pushing and sliding curve subsegment segmentation completes, after current pushing and sliding curve subsegment segmentation completes, this pushing and sliding is bent Hydraulic support quantity that current pushing and sliding curve subsegment is comprised by the hydraulic bracket controller on the end points of line subsegment with prestore Hydraulic pump can drive specified hydraulic support quantity to be compared, if the hydraulic support quantity that current pushing and sliding curve subsegment is comprised Less than the drivable load quantity of hydraulic pump, then the segment processing of current pushing and sliding curve subsegment terminates, and by current pushing and sliding The segmentation result of curve subsegment, the section including this section initiates support number, and section inner support quantity is sent to current pushing and sliding curve subsegment Each of in the control module of pushing and sliding in groups of distributed hydraulic bracket controller, wait pushing and sliding in groups to control;If pushing and sliding The hydraulic support quantity that curve subsegment is comprised is more than the drivable load quantity of hydraulic pump, then present segment will be using in step e Retain is circulated segment processing apart from threshold values δ to current pushing and sliding curve subsegment, again in all of pushing and sliding curve subsegment After the number of holders being comprised is less than the drivable number of holders of hydraulic pump, terminate the segment processing of pushing and sliding curve;
H. equation by way of discrete curve is built by the optimum theory utilization state differential equation, with current pushing and sliding curve For the purpose of overall control time minimum in section, according to the hydraulic support quantity being comprised in this section, determine that each hydraulic pressure props up The minimum command range u when pushing and sliding in groups control for the frame, described minimum command range u is to be pushed away in groups inside the section divided When slipping parallel control, the displacement of hydraulic support each time;
I. the hydraulic support in fully-mechanized mining working is every a minimum command range u, all liquid in pushing and sliding curve subsegment The pushing and sliding controller of pressure support all can arrange an identical pushing and sliding Process Synchronization barrier point, when all hydraulic support in this section After all reaching this barrier point, just can carry out the setting of next barrier point, and then carry out pushing and sliding Process flowchart next time, such as This iteration, till all of support pushing and sliding complete.
Judge whether current pushing and sliding curve segmentation has completed segmentation, the foundation of judgement come to be current fragmentation count whether The number of holders that should comprise equal to present segment, if greater than or be equal to, then explanation have been completed at the segmentation of present segment Reason, otherwise has not been completed;
If above-mentioned steps do not complete segmentation, the scope of initialization D-P computing, when starting to start, corresponding to pushing and sliding Operating range on curve is to last support corresponding pushing and sliding curve from the corresponding pushing and sliding curve point of first support Point Pstart=P1,Pend=Pn, P in formula1,P2,...PnRefer to the pushing and sliding curve point on pushing and sliding displacement curve, PstartRefer to certain The head-end of pushing and sliding curved section, PendRefer to the tail point of certain pushing and sliding curved section;
Algorithm is simplified according to D-P curve, calculates any bracket corresponding pushing and sliding curve point P in operating rangejTo fortune The distance of the pushing and sliding curve starting point line in the range of calculationIn formulaRefer to pushing and sliding curve Point PjArrive(by PstartAnd PendConstitute straight line) vertical dimension;
If in step above-mentioned stepsSet up, then P is describedjIt is a waypoint, you can pass through Described CAN, carries out system broadcasts in hydraulic support electrohydraulic control system, by the information broadcast of new waypoint To at each hydraulic bracket controller, so that each hydraulic support knows currently oneself be in which pushing and sliding song in real time Line segment, if for some pushing and sliding curved section, the support that the number of holders of section can simultaneously drive more than hydraulic support hydraulic pump It is necessary to carry out segmentation further with distributed D-P algorithm during quantity, then this when, each support is assured that Oneself whether in this section, itself corresponding section the need of corrigendum, thus completing the synchronizing information of hydraulic support;
IfThen illustrate that this point is just being presently in section, segmentation need not be carried out again, only need Record before arriving current calculating step in present segment, the D-P allowable distance D of maximummax, simultaneously can be by the counting of hydraulic support Device adds 1, so that carried out the judgement whether current fragment process completes;
If pushing and sliding curve segmentation completes, the master controller of present segment can calculate currently contained hydraulic support quantity Whether exceed the maximum drivable quantity of hydraulic pump, if in allowed limits, terminate segment processing;
If above-mentioned steps have exceeded the scope allowing, reset the maximum permissible distances of the D-P computing of present segment For maximum permissible distances D in this sectionmax, simultaneously by data information transfer to data/address bus, to carry out meter again next time Calculate.
By as above flow process, the whole segmentation of each pushing and sliding completes the most at last, and ensures number of holders in each segmentation not More than admissible number of holders.
Described intellectuality in groups pushing and sliding control method after completing above-mentioned segment processing, you can enter in a certain section Parallel pushing and sliding control row in groups, and system needed to complete the setting of minimum command range before receiving control pushing and sliding in groups.
System every secondary control hydraulic support minimum command range described in pushing and sliding forward, all supports in present segment All pushing and sliding concordantly, and for some sections, the inclination angle very little of its section, can be considered concordant completely, then system can be shielded automatically The pushing and sliding in groups covering this section control, and improve pushing and sliding efficiency.
After the acceptance of hydraulic support long distance control system comes from the data of TCP communication module, can be according to parameter on ground 3-dimensional real-time Simulation is carried out to underground working, is available for real-time working condition inquiry, a little process datas of operation can also be stored simultaneously Come, in the event of fault, can be according to these records, failure judgement is wherein.

Claims (5)

1. a kind of intellectuality hydraulic support in groups pushing and sliding control system it is characterised in that:It includes being arranged on each on work surface Distributed hydraulic bracket controller on hydraulic support and hydraulic support long distance control system, described distributed hydraulic support controls Device includes interconnective pushing and sliding displacement acquisition module, pushing and sliding curve segmentation module, in groups pushing and sliding control module, CAN communication mould Block and TCP communication module, the input of the described control module of pushing and sliding in groups is divided with pushing and sliding displacement acquisition module, pushing and sliding curve respectively Root module, CAN are connected with the outfan of TCP communication module, and the distributed hydraulic pressure of each in described work surface props up Frame controller is connected with each other with CAN by TCP Ethernet and is connected with hydraulic support long distance control system.
2. according to claim 1 intellectuality hydraulic support in groups pushing and sliding control system it is characterised in that:Described pushing and sliding Displacement acquisition module is pushing and sliding displacement transducer, and it is responsible for gathering hydraulic support pushing and sliding displacement transducer data, and is filtered Ripple goes noise treatment;Pushing and sliding curve segmentation module, is responsible for for pushing and sliding curve carrying out distributed D-P segment processing;Pushing and sliding control in groups Molding block controls pushing and sliding in groups to control, the control to CAN and TCP communication module simultaneously.
3. according to claim 2 intellectuality hydraulic support in groups pushing and sliding control system it is characterised in that:Described in groups Pushing and sliding control module and pushing and sliding curve segmentation module are intrinsic safety type mining main frame.
4. according to claim 1 intellectuality hydraulic support in groups pushing and sliding control system it is characterised in that:Described hydraulic pressure props up Frame long distance control system includes intellectuality pushing and sliding monitoring module in groups, and pushing and sliding monitoring module is upper electromechanics in groups for described intellectuality Brain, its effect is only monitored and is not controlled, and after all of data is caught, can carry out the virtual display of 3-dimensional, data Parameter real-time query, realizes ground monitoring effect.
5. a kind of usage right require the intelligent hydraulic support of system described in 1 in groups pushing and sliding control method it is characterised in that walking Suddenly as follows:
A. on all hydraulic support on work surface, distributed hydraulic bracket controller is installed, by all distributed hydraulic supports Controller is to be connected with each other with cable by CAN communication subsystem and TCP communication subsystem, and is connected to hydraulic support and remotely supervises In control system;
B. pushing and sliding itself pushing and sliding displacement information of displacement acquisition module Real-time Collection of distributed hydraulic bracket controller, and by itself Pushing and sliding displacement information be stored in the data base in distributed director, afterwards pushing and sliding displacement information is sent to hydraulic pressure and props up In frame long distance control system, hydraulic support long distance control system is by the discrete point of the pushing and sliding displacement of all hydraulic supports collected Generate pushing and sliding curve to store;The pushing and sliding displacement that itself is stored by distributed hydraulic bracket controller by TCP communication module Pass information transmission to hydraulic support monitoring system, afterwards hydraulic support monitoring system with the numbering of support as abscissa, with support Corresponding pushing and sliding displacement is vertical coordinate, and the pushing and sliding displacement information of all distributed directors transmission is generated whole fully-mechanized mining working Pushing and sliding displacement curve;
C. hydraulic support electrohydraulic control system does D-P computing for pushing and sliding curve, and the support institute at wherein fully-mechanized mining working two ends is right The pushing and sliding curve point answered, as the starting point of D-P computing, is preset initial D-P computing apart from threshold values, is chosen all hydraulic first and prop up Maxima and minima in frame pushing and sliding displacement, then seeks its difference DELTA D, is set in legal system scopeInside take random The maximum permissible distances threshold values δ of value initialization D-P computing;
If d. the distance in any hydraulic support corresponding pushing and sliding curve point to pushing and sliding curve starting point line is more than apart from valve Value δ, then this point be marked as waypoint, and the corresponding hydraulic support of this point is marked as the hydraulic support at waypoint, institute Stating the hydraulic support at waypoint will become the master controller of all hydraulic support in pushing and sliding curve subsegment, pushing and sliding curve subsegment control Device processed proceeds segment processing in subsegment, so carries out distributed iterative process;
If e. the vertical dimension in any hydraulic support corresponding pushing and sliding curve point to current pushing and sliding curve subsegment is less than D-P and transports The maximum permissible distances threshold values δ calculating, then currently distance value is remembered by the master controller of pushing and sliding curve subsegment with last iterative processing Distance value under record compares, and then retains this distance value if greater than last iteration distance, is not otherwise operated, finally protected The distance value staying is the ultimate range of current pushing and sliding curve subsegment and starting point vertical join line;
F. the hydraulic support quantity being comprised the discrete point quantity of current pushing and sliding curve subsegment with present segment is compared, when pushing and sliding are bent During the hydraulic support quantity that the discrete point quantity of line subsegment comprises more than or equal to present segment, then complete current pushing and sliding curve The segment processing of section, does not otherwise complete the segment processing of current pushing and sliding curve subsegment, repeats this step up to current pushing and sliding curve The hydraulic support quantity that the discrete point quantity of subsegment comprises more than or equal to present segment;
G., after current pushing and sliding curve subsegment segmentation completes, the hydraulic bracket controller on the end points of this pushing and sliding curve subsegment ought Front pushing and sliding curve subsegment the hydraulic support quantity being comprised and the hydraulic pump prestoring can drive specified hydraulic support quantity to be compared Relatively, if the hydraulic support quantity that current pushing and sliding curve subsegment is comprised is less than the drivable load quantity of hydraulic pump, currently The segment processing of current pushing and sliding curve subsegment terminates, and the segmentation result by current pushing and sliding curve subsegment, and the section including this section rises Beginning support number, section inner support quantity is sent to the one-tenth of each of current pushing and sliding curve subsegment distributed hydraulic bracket controller In group pushing and sliding control module, pushing and sliding in groups are waited to control;If the hydraulic support quantity that pushing and sliding curve subsegment is comprised is more than liquid The drivable load quantity of press pump, then present segment by using in step e retain apart from threshold values δ to current pushing and sliding curve subsegment again It is circulated segment processing, the number of holders being comprised in all of pushing and sliding curve subsegment is less than drivable of hydraulic pump After frame quantity, terminate the segment processing of pushing and sliding curve;
H. equation by way of discrete curve is built by the optimum theory utilization state differential equation, with current pushing and sliding curve subsegment The overall control time minimum for the purpose of, according to the hydraulic support quantity being comprised in this section, determine that each hydraulic support exists Minimum command range u when pushing and sliding control in groups, described minimum command range u is to carry out pushing and sliding in groups simultaneously inside the section divided When row controls, the displacement of hydraulic support each time;
I. every a minimum command range u, all hydraulic in pushing and sliding curve subsegment props up the hydraulic support in fully-mechanized mining working The pushing and sliding controller of frame all can arrange an identical pushing and sliding Process Synchronization barrier point, when all hydraulic support in this section all arrives After reaching this barrier point, just can carry out the setting of next barrier point, and then carry out pushing and sliding Process flowchart next time, so repeatedly In generation, till all of support pushing and sliding complete.
CN201410823249.2A 2014-12-26 2014-12-26 Grouping pushing-sliding control system and method for intelligent hydraulic supports Active CN104533496B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410823249.2A CN104533496B (en) 2014-12-26 2014-12-26 Grouping pushing-sliding control system and method for intelligent hydraulic supports

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410823249.2A CN104533496B (en) 2014-12-26 2014-12-26 Grouping pushing-sliding control system and method for intelligent hydraulic supports

Publications (2)

Publication Number Publication Date
CN104533496A CN104533496A (en) 2015-04-22
CN104533496B true CN104533496B (en) 2017-02-22

Family

ID=52849096

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410823249.2A Active CN104533496B (en) 2014-12-26 2014-12-26 Grouping pushing-sliding control system and method for intelligent hydraulic supports

Country Status (1)

Country Link
CN (1) CN104533496B (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422156B (en) * 2015-12-11 2019-03-08 北京天地玛珂电液控制系统有限公司 A kind of girdle automation pushing and sliding control method
CN108506254B (en) * 2018-03-05 2019-12-27 北京航空航天大学 Controllable coordinated unloading electro-hydraulic actuator
CN108518237B (en) * 2018-03-13 2019-05-21 中国矿业大学 A method of effectively elapsing stroke straightening drag conveyor according to hydraulic support
CN109327369A (en) * 2018-11-05 2019-02-12 郑州煤机液压电控有限公司 Mine hydraulic bracket communication network extender and its application method
CN109458205B (en) * 2018-11-05 2020-05-12 郑州煤机液压电控有限公司 Control method for accurate pushing and sliding of hydraulic support
CN109343412A (en) * 2018-11-05 2019-02-15 郑州煤机液压电控有限公司 Hydraulic support electronic control system signal coupler
CN111427062B (en) * 2020-04-23 2022-11-29 南京大学 Hydraulic support alignment method based on laser radar
CN112524109A (en) * 2020-12-02 2021-03-19 辽宁工程技术大学 Four-point hoisting balance method for hydraulic support
CN114215564B (en) * 2021-12-15 2023-11-28 北京康宁电通科技发展有限公司 Intelligent early warning method for coal mine supporting equipment
CN114810177A (en) * 2022-04-29 2022-07-29 北京天玛智控科技股份有限公司 Pressure-stabilizing liquid supply control method and system for emulsion pump station

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2167924B (en) * 1984-12-01 1988-07-06 Eickhoff Geb Arrangement for controlling a powered support system used in underground mining
DE4142165A1 (en) * 1991-09-24 1993-04-08 Hemscheidt Maschf Hermann Alignment control for coal face cutter with servo advancement - has displacement monitors on advancing rams and processor control to correct for non linearity after set number of cuts
CN101775986A (en) * 2008-12-17 2010-07-14 兖州煤业股份有限公司 Process for stoping low coal seam containing ferric sulfide concretions and hard parting bands and hydraulic support thereof for fully mechanized mining
CN202510120U (en) * 2012-04-18 2012-10-31 中国煤矿机械装备有限责任公司 Automatic integrated control system for thin coal seam shearer working surface
CN103670457A (en) * 2013-12-05 2014-03-26 四川航天电液控制有限公司 Real-time monitoring system for hydraulic support on coal mine fully mechanized working face

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2167924B (en) * 1984-12-01 1988-07-06 Eickhoff Geb Arrangement for controlling a powered support system used in underground mining
DE4142165A1 (en) * 1991-09-24 1993-04-08 Hemscheidt Maschf Hermann Alignment control for coal face cutter with servo advancement - has displacement monitors on advancing rams and processor control to correct for non linearity after set number of cuts
CN101775986A (en) * 2008-12-17 2010-07-14 兖州煤业股份有限公司 Process for stoping low coal seam containing ferric sulfide concretions and hard parting bands and hydraulic support thereof for fully mechanized mining
CN202510120U (en) * 2012-04-18 2012-10-31 中国煤矿机械装备有限责任公司 Automatic integrated control system for thin coal seam shearer working surface
CN103670457A (en) * 2013-12-05 2014-03-26 四川航天电液控制有限公司 Real-time monitoring system for hydraulic support on coal mine fully mechanized working face

Also Published As

Publication number Publication date
CN104533496A (en) 2015-04-22

Similar Documents

Publication Publication Date Title
CN104533496B (en) Grouping pushing-sliding control system and method for intelligent hydraulic supports
CN203894609U (en) Wireless monitoring system used for power supply network
CN103019123A (en) Intelligent control system for cotton picker
CN103670457A (en) Real-time monitoring system for hydraulic support on coal mine fully mechanized working face
CN111126873A (en) Shield TBM big data platform system based on Hadoop cluster architecture and construction method
CN109753729A (en) The method and device of real-time optimization drillng operation parameter, electronic equipment
CN104181854A (en) Coal mining machine remote control system
CN114827144A (en) Three-dimensional virtual simulation decision distribution type system for coal mine fully-mechanized coal mining face
CN102828763B (en) Hydraulic support automatic control system with memory function on fully mechanized coal face
CN105653835A (en) Cluster analysis-based anomaly detection method
CN203382950U (en) Driving system for shaking table of flat knitting machine
CN102801173B (en) Method for partitioning power network through dividing and merging based on electric characteristics
CN112832789A (en) Valve control method and system for shield tunneling machine push-splicing synchronous propulsion system
CN104907157B (en) A kind of crusher cluster Chinese style intelligence control system
CN202390628U (en) Special control system for guide bar sidesway of high-speed warp knitting machine
CN103471190B (en) A kind of integrated system of integrated refrigeration station and integrated approach
CN103362491B (en) Rock drilling rig unit information cloud is shared and control system
CN106707743A (en) Coal planer working face hydraulic support control system based on neural network PID
CN203423983U (en) Intelligent cane harvesting machine
CN103530230A (en) Automatic generation method and automatic generation system of report
CN103422860B (en) The unmanned automated mining system of a kind of Particleboard performance
CN104775839B (en) Hot backup method of hydraulic bracket centralized control system based on terminal controllers
CN104891133B (en) Control system and method of pushed and slipped motion order of scraper conveyer
CN103603668B (en) System control device and control method is advanced after the rectangular tunnel boring machine of heavy in section
CN112610263A (en) Fully mechanized coal mining face-based follow machine control method and device and electronic equipment

Legal Events

Date Code Title Description
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CP02 Change in the address of a patent holder
CP02 Change in the address of a patent holder

Address after: 221116 No. 1 University Road, copper mountain, Jiangsu, Xuzhou

Patentee after: China University of Mining & Technology

Address before: 221116 Research Institute, China University of Mining and Technology, Xuzhou University, Jiangsu, China,

Patentee before: China University of Mining & Technology