CN104532482A - Needle-free electrostatic spinning polymer nanofiber large-scale quick continuous manufacturing system - Google Patents
Needle-free electrostatic spinning polymer nanofiber large-scale quick continuous manufacturing system Download PDFInfo
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- CN104532482A CN104532482A CN201510003716.1A CN201510003716A CN104532482A CN 104532482 A CN104532482 A CN 104532482A CN 201510003716 A CN201510003716 A CN 201510003716A CN 104532482 A CN104532482 A CN 104532482A
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- finer wire
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a needle-free electrostatic spinning polymer nanofiber large-scale quick continuous manufacturing system. The system is composed of a needle-free spinning portion, a thermotropic fiber adhesion reinforcing and residual solution removal portion, a solution steam recycling system, a constant-temperature constant-humidity system, a product conveying system and a non-woven cloth winding portion. The needle-free electrostatic spinning polymer nanofiber large-scale quick continuous manufacturing system is suitable for quickly and continuously producing various kinds of polymer nanofiber and producing non-woven cloth made of the nanofiber on a large scale by upwards collecting the nanofiber. According to the continuous manufacturing system, as much as 4600 grams of nylon 6 nanofiber and 504 square meters of self-supporting nylon 6 nanofiber non-woven cloth which is 8.5 grams heavy per square meter are produced each hour.
Description
Technical field
The present invention relates to a kind of extensive serialization manufacturing equipment fast of needleless Static Spinning polymer nanofiber non-weaving cloth, is more specifically a kind of extensive serialization manufacturing system fast of needleless Static Spinning polymer nanofiber.
Background technology
Along with the application of Static Spinning polymer nanofiber is constantly expanded, market occurs a series of electrostatic spinning prepares the equipment of polymer nanofiber and non-weaving cloth thereof.These equipment are divided into high-pressure electrostatic pin spinning equipment and the large class of needleless spinning equipment two, the former mainly pays close attention to the preparation of polymer nanofiber experimental article, the i.e. preparation of the little articles for use in laboratory, can not be used for large-scale continuous production self-supporting electric spinning polymer nano-fiber for production of non-woven; The latter's spinning speed is very fast, and can be used for the filter material of large-scale production nanofiber and traditional crude fibre non-weaving cloth compound, the nanofiber grammes per square metre in every square metre of this composite is lower than 2.0 grams.The technology major part that this needleless spins is all unlimited system, i.e. spinning solution and air bump contact, and long-time spinning can cause spinning solution characteristic variations due to spinning solution water suction or solvent evaporates, affects spinning quality, even causes spinning process to be interrupted; On the other hand, it is very fast that this needleless spins speed, and the nanofiber amount produced in unit space is large, and the solvent vapo(u)r amount of simultaneously distributing is also high.Promise wishes to obtain that every square meter grammes per square metre is comparatively large (as is greater than 8.0 grams of nanofibers, thickness is greater than 20 microns) nano-fiber for production of non-woven time, conveyer belt must operate with slower speed, cause formed nanofiber or the dense solvent vapo(u)r of its non-weaving cloth Long contact time, result becomes entity film by causing the secondary of formed nano-fiber for production of non-woven to dissolve, or forms the intensive film of large perforation.Therefore, existing have pin and needleless Static Spinning equipment all can not be used for large-scale continuous production to have self-supporting polymer nanofiber non-weaving cloth compared with heavy thickness and higher unit are grammes per square metre.。
Summary of the invention
The invention provides a kind of needleless electro-spinning manufacturing system of extensive continuous prodution polymer nanofiber or its non-weaving cloth fast.More specifically be a kind of extensive serialization manufacturing system fast of needleless Static Spinning polymer nanofiber.
This manufacturing system mode be applicable to by upwards collecting nanofiber is carried out needleless electrostatic spinning and is prepared all kinds of polymer nanofiber and non-weaving cloth thereof.Form the needleless electrostatic spinning manufacturing system of extensive continuous prodution polyimide nano-fiber or its non-weaving cloth fast.
The present invention by solution by parallel ring around the steel wire run continuously in high-voltage electrostatic field, and adopt the closed feed liquid way of multistage (ensureing the spinning solution stable supplying on spinneret steel wire) to carry out solution electrospinning to form polymer nanofiber; The intensive nanofiber jet that finer wire is produced is under the effect that high-speed air-blowing is air-dry, and dry fluffy ground enrichment forms polymer nanofiber non-weaving cloth on the collector.
Solve the problem that certain thickness nano-fiber for production of non-woven and spinning solution stable supplying are prepared in scale, and coordinate high-speed air-blowing air-dry on this basis, effectively reduce the solvent in polymer nanofiber, solve the secondary of formed nanofiber in high-density solvent steam and dissolve film forming problem, effectively improve the quality of polymer nanofiber non-weaving cloth; The macromolecular material range of choices increasing device for spinning of the present invention making nanofiber is large.
Technical scheme of the present invention is as follows:
An extensive serialization manufacturing system fast for needleless Static Spinning polymer nanofiber, this system comprises needleless spinning portion, thermic fiber adhesion is reinforced and remove residual solvent part, product delivery system, non-weaving cloth winding system, solvent vapor recovery system, constant temperature and humidity system; Described needleless spinning portion comprises needleless device for spinning;
Described product delivery system comprises product conveyor, transmission system, swelling system and deviation-rectifying system; Wherein, described product conveyor is arranged ringwise in vertical plane, and move in continuous, circulating type under described transmission system drives, it is reinforced by needleless spinning portion, thermic fiber adhesion successively and removes residual solvent part and non-weaving cloth winding system, then later cycle operation ringwise;
Described needleless device for spinning is located at the below of the described product conveyor of below running, and described product conveyor is the nanofiber receiver of described needleless device for spinning; Described thermic fiber adhesion is reinforced and is removed residual solvent part and comprises electrothermal furnace, temperature control system and exhausting supply air system;
Described product conveyor receives nanofiber above described needleless device for spinning, continue to be moved upward, behind top, first reinforce through described thermic fiber adhesion and remove the electrothermal furnace of residual solvent part, arrive described non-weaving cloth winding system afterwards, turn back to described needleless device for spinning again, form circulation in a week, and continuous circulation goes down.
Described needleless device for spinning is made up of multiple spin block and solution feeding system; Described solution feeding system comprises fluid reservoir and flow control system, material supply pump, material service and infiltrates pipe.
Described spin block is 4-10; Described spin block comprises finer wire (2g), finer wire cleaning device (2c), spinning solution infiltration pipe (2d), air-blowing pipeline (2f), spinning solution conduit (2h), high voltage source (2a) and ultromotivity guide reel (2b); Described spinning solution infiltrates pipe and is made up of insulating materials, infiltrates between pipe and infiltrates pipe row in one-tenth equidistant, arranged in a straight line; Described finer wire linearly through described infiltration pipe, infiltration pipe row, described finer wire is provided with described steel wire cleaner (2c); Described material service is distributed in described infiltration pipe row bottom, and it on, the multiple arm of connection penetrates described infiltration pipe and close to finer wire, described arm arranges liquid outlet at top from bottom-up; Described material service connects spinning solution conduit (2h), material supply pump, makes described liquid outlet constantly ooze out spinning solution, makes described finer wire can evenly apply skim spinning solution on the surface through infiltrating Guan Houqi; Described finer wire is all kinds of stainless steel conductive material; Described finer wire connects high voltage source.
Described finer wire is continued circling mobile status under ultromotivity guide reel (2b) drives and the finer wire of described different directions is located in the same horizontal plane, and rectangle around the movement made by described finer wire; Described infiltration pipe row is set to two rows be parallel to each other, and two described rows infiltrate pipe and are arranged on the long side direction of described rectangle.
Described air-blowing pipeline is positioned at infiltration pipe row both sides distribution and is parallel to described finer wire setting, uniform fumarole upward on it; Described air-blowing pipeline connects gas pipeline and source of the gas.
Fiber accepts device is described product conveyor, and it is arranged on above described finer wire and receives fiber, and it is with the negative pole of HV generator or be connected with the earth; Electrostatic pressure between finer wire in this fiber accepts device and spin block is between 15-60V.
Described fluid reservoir volume is between 200-600L; Described flow control system comprises gear wheel flow-rate pump and plastic lined piping, for flow quantity between 100-2000ml/min.
The electrothermal furnace inner chamber of described thermic fiber adhesion part to grow tall wide be 4 × 0.2 × 1.3-8 × 0.2 × 2.0m
3, operating temperature between 100-250 DEG C, pump air quantity between 500-3000L/min;
Described solvent vapor recovery system comprises water and drenches absorption tower and exhausting supply air system, wherein, pumps air quantity adjustable between 3000-15000L/min;
Described constant temperature and humidity system comprises air handling system, air compression system, pumps wind system and temperature humidity detection system; Air-conditioner temperature between 18-30 DEG C, relative humidity between 40-85%, pump air quantity between 5000-20000L/min.
Stainless steel guipure or the steel band of described product conveyor to be width be 1.0-2.0 rice.
Described non-weaving cloth winding system, does not have motile gas expansion shaft and fixed support thereof to form by one.Gas expansion shaft is fixing on a mounting board by two ends bearing moving up and down, and installing plate is fixed on the reinforcing of thermic fiber adhesion and the support after removing residual solvent part; Spring forces gas expansion shaft on installing plate is close on the surface of conveyer belt.
Technique effect of the present invention in: (1) band cleaning apparatus for self annular running finer wire as the pole in spinning process, ensure the lasting serialization work of spinning process energy, do not need in long production process to change steel wire, do not need artificial cleaning wire yet; (2) air-blowing system can fly on nanofiber receiver for spinning jet orientation, more can efficiently a large amount of solvent vapo(u)rs produced in spinning process be dispelled, coordinate exhausting supply air system to make formed nanofiber obtain drying in time, and be unlikely in highdensity solvent vapo(u)r, to be again dissolved into real film or to make formed nano fibrous membrane or non-weaving cloth holes Durchgangshohle; (3) upwards collecting nanofiber can avoid larger dropping liquid be scattered in formed nano fibrous membrane or non-weaving cloth and cause holes Durchgangshohle phenomenon.(4), native system achieve in enormous quantities, continuously, large-scale production.This manufacturing system production polyimide nano-fiber per hour is up to the self-supporting polyimide nano-fiber non-weaving cloth 504 square metres of 4385 grams, every square metre 8.7 grammes per square metres.(5) reinforcing of thermic fiber adhesion and removal residual solvent part are made up of the electrothermal furnace that is configured in upper end, spinning portion.Because needleless method of electrostatic spinning adopts the mode (this mode can avoid large spinning drop to fall to damage collected nano-fiber for production of non-woven on the receiver) of upwards collecting nanofiber, nanofiber in new collection nano-fiber for production of non-woven is on a moving belt generally fluffy, does not almost have adhesion point between fiber.Therefore, this fluffy nanofiber is especially easily bonded on front pressure roller guide surface on a moving belt and the new nano-fiber for production of non-woven collected is damaged.Therefore thermic fiber adhesion is partly arranged at the upper end in spinning portion, by the back side guide reel of conveyer belt the nano-fiber for production of non-woven newly collected led and carry out thermic fiber adhesion into (as shown in the figure) in electrothermal furnace and reinforce processing.Residual solvent in fiber and part low melting glass material make the staggered joint place of fiber and fiber form adhesion point under the action of heat, make to be formed between fibre/fibre the network structure that adhesion combines, strengthen nanofiber conjugation in non-weaving cloth, and be unlikely few fibers and be easily glued the object that contacts with it and come off, be stained with roller guide surface as come off.Meanwhile, thermic adhesion footing also has the function that thermic removes residual solvent in nanofiber concurrently, and the length extending electrothermal furnace can reach the object eliminating residual solvent in nanofiber.Therefore, this part electrothermal furnace length arrange with the same length of lower end spinning portion length.The electrothermal furnace temperature that thermic adhesion is reinforced in processing is adjustable at 100-250 DEG C.Adhesion is reinforced and electro spinning nano fiber non-weaving cloth after removing residual solvent then can roll up wind-up roll, and the wind-up roll being pressed in its upper surface by front rolls the nanofiber product collecting rolling.
This system is used for preparing some specially not need pyrolytic conversion, only need higher temperature (less than 250 DEG C temperature) to dry residual solvent and do hot melt adhesion processing nanofiber product.Prepared by the nanofiber product as the polymer for non-refractories such as nylon, polymethyl methacrylate, polyacrylonitrile.
Accompanying drawing explanation
Fig. 1 is present system schematic diagram.
Fig. 2 is the single module diagram of needleless device for spinning of the present invention.
Fig. 3 is that the present invention infiltrates pipe A partial cutaway schematic.
Fig. 4 is nano-fiber for production of non-woven winding system schematic diagram of the present invention.
In Fig. 1: 1: product conveyor; 2: needle-free electrostatic spinning apparatus; 3: spinning portion (between closed-loop operation); 4: between spinning, the solvent vapo(u)r manifold trunk of electrothermal furnace (I); 5: water drenches tower; 6: drench the efflux gas after tower process through water; 7: heat exchanger; 8: constant temperature and humidity system; 9: the gas after the process of constant temperature constant temperature system; 10: sweep gas source of the gas; 11: material storage flow container; 12: the new nano-fiber for production of non-woven collected; 13: solvent vapor recovery system: comprise the solvent vapo(u)r collecting pipe in electrothermal furnace (I) and high-temperature electric resistance furnace; 14: thermic fiber adhesion part, electrothermal furnace; 15: nano-fiber for production of non-woven winding system; 16: transmission system; 17: conveyer belt identical tension swelling system;
In Fig. 2,3: 2a. high voltage source; 2b. ultromotivity guide reel; 2c. finer wire cleaning device; 2d. infiltrates pipe; 2e. fumarole; 2f. gassing pipe entrance; 2g finer wire; 2h. solution material service and spinning solution entrance; 12: the new nano-fiber for production of non-woven collected; 2d-2 arm; 2d-3. flow control valve; The spinning solution that 2d-4. oozes out from spinning solution conduit mouth; 2d-5. has wrapped up the finer wire of one deck spinning solution; 2d-1. to perforate; " a " is the distance between service solution liquid outlet and finer wire.
In Fig. 4: 17a installing plate, 17b gas expansion shaft, 17c spring;
Detailed description of the invention
See accompanying drawing 1-3, the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber of the present invention, this system comprises needleless spinning portion 3, thermic fiber adhesion part 14, product delivery system, non-weaving cloth winding system 15, solvent vapor recovery system 13,4, constant temperature and humidity system 8; Described needleless spinning portion 3 is between closed-loop operation, is provided with needleless device for spinning 2 in it;
Described product delivery system comprises product conveyor 1, transmission system, swelling system 17 and deviation-rectifying system; Wherein, described product conveyor 1 is arranged ringwise in vertical plane, and under described transmission system drives in continuously, circulating type moves, it is successively by needleless spinning portion 3, thermic fiber adhesion part 14, non-weaving cloth winding system 15, then later cycle operation ringwise;
Described needleless device for spinning 2 is located at the below of the described product conveyor 1 of below running, and described product conveyor 1 is the nanofiber receiver of described needleless device for spinning 2; Described thermic fiber adhesion part 14 comprises electrothermal furnace, temperature control system and exhausting supply air system;
Described product conveyor 1 receives nanofiber above described needleless device for spinning 2, continue to be moved upward, behind top, first through the electrothermal furnace 14 of described thermic fiber adhesion part, arrive described non-weaving cloth winding system 15 afterwards, turn back to described needleless device for spinning 2 again, form circulation in a week, and continuous circulation goes down.
Described needleless device for spinning 2 is made up of multiple spin block and solution feeding system; Described solution feeding system comprises fluid reservoir 11 and flow control system, material supply pump, material service 2h and infiltrates pipe 2d.
See Fig. 2,3, described spin block can be 4-10; Described spin block comprises finer wire 2g, finer wire cleaning device 2c, spinning solution infiltrates pipe 2d, air-blowing pipeline 2f, spinning solution conduit 2h, high voltage source 2a and ultromotivity guide reel 2b; Described spinning solution infiltrates pipe 2d and is made up of insulating materials, infiltrates between pipe and infiltrates pipe row in one-tenth equidistant, arranged in a straight line; Described finer wire linearly through described infiltration pipe, infiltration pipe row, described finer wire is provided with described steel wire cleaner 2c; See Fig. 3, described material service is distributed in described infiltration pipe row bottom, and it on, the multiple arm 2d-2 of connection penetrates described infiltration pipe and close to finer wire, described arm 2d-2 arranges liquid outlet at top from bottom-up; Described material service connects spinning solution conduit 2h, material supply pump, makes described liquid outlet constantly ooze out spinning solution, makes described finer wire evenly can apply skim spinning solution 2d-5 on the surface through infiltrating Guan Houqi; Described finer wire is all kinds of stainless steel conductive material; Described finer wire connects high voltage source 2a.Described finer wire is continued circling mobile status under ultromotivity guide reel 2b drives and the finer wire of described different directions is located in the same horizontal plane, and described finer wire is supported by live-roller and makes rectangle around the movement; Described infiltration pipe row is set to two rows be parallel to each other, and two described rows infiltrate pipe and are arranged on the long side direction of described rectangle.Described air-blowing pipeline is positioned at the distribution of infiltration pipe row bilateral symmetry and is parallel to described finer wire setting, uniform fumarole 2e upward on it; Described air-blowing pipeline connects gas pipeline and source of the gas.
Fiber accepts device is described product conveyor 1, and it is arranged on above described finer wire and receives fiber, and it is with HV generator or the negative pole of high voltage source or be connected with the earth; Electrostatic pressure between finer wire in this fiber accepts device and spin block is between 15-80kV.
Described fluid reservoir 11 volume is between 200-600L; Described flow control system comprises gear wheel flow-rate pump and plastic lined piping, for flow quantity between 100-2000ml/min.
Electrothermal furnace 14 inner chamber of described thermic fiber adhesion part to grow tall wide be 4 × 0.2 × 1.3-8 × 0.2 × 2.0m
3, operating temperature between 100-250 DEG C, pump air quantity between 500-3000L/min.
Described solvent vapor recovery system comprises water and drenches absorption tower 5 and exhausting supply air system, wherein, pumps air quantity adjustable between 3000-15000L/min;
Stainless steel guipure or the steel band of described product conveyor 1 to be width be 1.0-2.0 rice.
Described constant temperature and humidity system 8 comprises air handling system, air compression system, pumps wind system and temperature humidity detection system; Air-conditioner temperature between 18-30 DEG C, relative humidity between 40-85%, pump air quantity between 5000-20000L/min;
Described non-weaving cloth winding system 15, does not have motile gas expansion shaft 17b and fixed support thereof to form by one.Gas expansion shaft is fixed on installing plate 17a by two ends bearing moving up and down, and installing plate is fixed on the reinforcing of thermic fiber adhesion and the support after removing residual solvent part; Spring 17c on installing plate oppresses gas expansion shaft and is close on the surface of conveyer belt 1.
The relevant technical parameter further illustrating described needleless device for spinning 2 below requires relevant concrete structure with other,
Described source of the gas 10 is dry air or other inert gas; Supply gas pressure is at 1.0KPa-1.0MPa, and flow is at 1-20m
3/ min; Gas temperature is at 20-60 DEG C; Between air-blowing pipeline and finer wire, horizontal range is between 1-4cm; Described fumarole bore is at 0.5-4mm.Described finer wire diameter is in 0.5-3mm scope; Described finer wire is the steel tendon after individual wire or the twisting of bifilar or steel wire strand, and the diameter of steel tendon is also 0.5-3mm scope.Described steel wire drive system is made up of ultromotivity guide reel, driven pulley and motor; The speed of service of described finer wire is between 0.1-5m/min; The driving wheel of described contact steel wire and driven pulley are formed by high-insulativity material.Described finer wire cleaning device is made up of one piece of wear-resistant fabric having infiltrated the solvent of preparation material solution and one piece of dry wear-resistant fabric and fastening clips thereof, the fabric having infiltrated solvent is positioned at the finer wire upstream end of cleaning device, dry fabric is arranged in the finer wire output of cleaning device, guarantees that the finer wire exported from these two pieces of fabrics is clean dry.The spacing a of the liquid outlet 2d-4 distance finer wire 2g of arm 2d-2 described in described infiltration pipe is 0.5-2mm; Described arm 2d-2 is provided with flow control valve 2d-3 away from one end of described liquid outlet.Described infiltration pipe 2d is the diameter be made up of insulating materials is the sealed tube of 3cm, its lower end have opening and two side, top be provided be symmetrical in described infiltration tube hub line to perforate 2d-1, described to perforate upwards extend described in connection to opening, described finer wire passes from the center of described infiltration pipe perforate through described; Described infiltration tube pitch 10-20cm; More described infiltration pipe row is for arranging, be arrangeding in parallel, and the described finer wire through each infiltration pipe row is parallel to each other.Rectangle around the movement made by described finer wire, rectangle around the movement made by finer wire described in setting is a spin block, the distribution of the finer wire that the many rows described in correspondence infiltrate described in pipe row is set to multiple independently described spin block, each spin block infiltrates pipe row through two rows, and described infiltration pipe row is two relative rows.
Below further illustrate every technical parameter requirement of the present invention and other relevant concrete structures:
Described fiber accepts system is the product conveyor 1 be arranged on above described finer wire, and it is connected with HV generator 2a; High-voltage power voltage is between 15-80kV.
Exhausting supply air system comprises and connects solvent vapo(u)r collecting pipe 13 in electrothermal furnace 14 by heat exchanger 7, after convergeing to solvent vapo(u)r manifold trunk 4 with the discharge duct of described spinning portion 3, enter after described water drenches tower 5 and discharge, wherein, a road enters constant temperature and humidity system 8; Gas 9 after the process of constant temperature constant temperature system enters spinning portion 3; Another road is that efflux gas 6 is supplied to native system electrothermal furnace 14 and recycles.
Described non-weaving cloth winding system 17, does not have motile gas expansion shaft 17b and fixed support thereof to form by one.Gas expansion shaft is fixed on installing plate 17a by two ends bearing moving up and down, and installing plate is fixed on the reinforcing of thermic fiber adhesion and the support after removing residual solvent part; Spring 17c on installing plate oppresses gas expansion shaft and is close on the surface of conveyer belt 1.Due to rubbing action, upwards rotate from the power drive gas expansion shaft on conveyer belt 1 and roll the nano-fiber for production of non-woven product that conveyer belt sends here; Because the driving force of winding system is from gas expansion shaft surface or the frictional force between the nonwoven fabric surface packed up and conveyer belt upper surface, this makes rolling speed synchronous with transfer rate, result make winding system can operate easy, synchronously collect nanofiber product from product conveyer belt.
Described infiltration pipe row is set to the many rows be parallel to each other, rectangle around the movement made by finer wire described in setting is a spin block, many rows finer wire infiltrated described in pipe row described in correspondence is set to multiple independently described spin block, each spin block infiltrates pipe row through two rows, and two described rows infiltrate pipe and are arranged on the long side direction of described rectangle.
Below be described in further detail Each part of the present invention, function and effect:
Described finer wire to be connected with driven pulley by the driving wheel on four angles of rectangle and to do cyclic motion, finer wire and high voltage source are connected, and be configured in material between driven wheel and infiltrate from multiple and obtain spinning material liquid through running the upper end aperture of pipe and carry out wire electrostatic spinning, the porous gas blow pipe of configured in parallel is blown towards spinning direction with it, one is dispelled by the high-density solvent steam produced in spinning process, two is help erratic spinning jet directed, and colony is on nanofiber receiver as far as possible;
Spinning solution feed system has fluid reservoir and flow control system, and infiltrates pipeline UNICOM by the material in material service and each spin block; High-voltage power voltage is adjustable between 15-80kV; In whole electrostatic spinning process, steel wire infiltrates the upper end aperture of pipe from a material and passes, take infiltration skim spinning solution from the teeth outwards out of, under high voltage electric field effect, thin layer spinning solution in this Steel Wire Surface is very fast to be penetrated with the form without several jet, the solid formation electro spinning nano fiber of solvent evaporates; On the surface after spinning solution approach exhaustion, steel wire enters again next material and infiltrates pipe, repeats last process.Steel wire so does annular running, constantly produces polymer nanofiber.In this needleless electrospinning process, spinning solution not large area contacts with air for a long time, essentially eliminates wet gas or solvent evaporates to the impact of spinning solution characteristic, ensure that the stability of the polymer nanofiber performance that this electrospinning is processed to form.
Thermic fiber adhesion footing comprises the electrothermal furnace 14 being configured in upper end, spinning portion.Because needleless method of electrostatic spinning adopts the mode (this mode can avoid large spinning drop to fall to damage collected nano-fiber for production of non-woven on the receiver) of upwards collecting nanofiber, nanofiber in new collection nano-fiber for production of non-woven is on a moving belt generally fluffy, does not almost have adhesion point between fiber.Therefore, this fluffy nanofiber is especially easily bonded on front pressure roller guide surface on a moving belt and the new nano-fiber for production of non-woven collected is damaged.Therefore thermic fiber adhesion is partly arranged at the upper end in spinning portion, by the back side guide reel of conveyer belt the nano-fiber for production of non-woven newly collected led and carry out the processing of thermic fiber adhesion into (as shown in the figure) in electrothermal furnace.Residual solvent in fiber and part low melting glass material make the staggered joint place of fiber and fiber form adhesion point under the action of heat, make to be formed between fibre/fibre the network structure that adhesion combines, and be unlikely few fibers and be glued roller guide surface.Nano-fiber for production of non-woven after adhesion is then sent in the hot imidization stove in high-temperature process portion by front pressure guide reel on a moving belt and is carried out imidization processing.Furnace temperature in thermic adhesion processing is adjustable at 100-250 DEG C.
Solvent vapor recovery system has water pouring tower 5 to pump wind system 13, the solvent vapo(u)r in the electrothermal furnace of spinning portion 3, thermic adhesion part 14 and high-temperature process part 15 is sent into water by exhausting and drenches tower 5, be absorbed in water by water miscible solvent vapo(u)r; And supplement the gas 9 after the process of constant temperature constant temperature system by supply air system to spinning portion and to supplementing the new wind or the hot blast 6 that drench the cleaning after tower process through water in electrothermal furnace.
Constant temperature and humidity system 9 is made up of air-conditioning system, air compression system and temperature humidity detector, is used for controlling the temperature and humidity of spinning portion 3.
Product delivery system comprises stainless steel guipure or steel band, swelling system, transmission system (electric traction roller) and deviation-rectifying system.Wherein, identical tension swelling system is made up of multiple guide reel moving up and down, be used for regulating the tightness of product conveyor or tension force, so that conveyer belt and have enough frictional force between carry-over pinch rolls and guide reel, make conveyer belt can do annulus wheel under the drive of carry-over pinch rolls and backhaul dynamic; Deviation-rectifying system is made up of electric light sensing device and Mechanical Moving device, is used for correcting the offset track behavior of conveyer belt in running.
Winding system does not have the expansion shaft of ultromotivity system and fixed support thereof to form by one.Expansion shaft is fixed on thermic fiber adhesion by two ends bearing moving up and down and reinforces and remove on the support after residual solvent part, rolls conveyer belt and sends nano-fiber for production of non-woven product here.The power of winding system from expansion shaft surface or the frictional force between the nonwoven fabric surface packed up and conveyer belt upper surface, like this ability easy, synchronously collect nanofiber product from product conveyor.
The space length 14.0m of spinning portion configuration spin block, width 2.0m in this example; Spinning portion assembling spin block 10, each module width 0.4m, length 1.0m, the interval 0.5m between module; Each block configuration diameter is 0.5mm, and girth is the ring stainless steel silk one of 2.8m; In each module, assembly material infiltrates pipe 40; Each module is equipped with the gas blow pipe of a set of (4 parallel pipes) porous; 10 modules share the spinning solution storage tank of 600 liters and a set of flow control system; Endless belt conveyer girth 50m in product delivery system, width 1.2m; Electric heating furnace superintendent 14 meters, wide 1.5 meters, furnace chamber mouth high wide be 0.2 × 1.3m
2; Rolling partial-length (containing running part) 4.0m.Whole manufacturing system total length 25.0 meters.
Concrete implementation step is as follows:
Embodiment one: polyacrylonitrile (PAN) nano-fiber for production of non-woven is large-scale continuous to be weaved
1. open constant temperature and humidity system and water pouring absorption tower, spinning workshop temperature is arranged on 22-23 DEG C, and humidity is arranged on 80-85%;
2. open electrothermal furnace, be set in temperature Fen Liang district 150-155 DEG C (6 meters long) and 215-220 DEG C (8 meters long), and open ventilation unit, ventilation is at 1600L/min;
3. open automatic-feeding device, fluid reservoir is filled it up with spinning solution (mass concentration is the DMA solution 540L of the PU85A of 12%PAN and 1%) (PU85A of 1% reinforces in operation in the adhesion of fiber thermic and plays binding agent); By flow control system, spinning solution is infiltrated pipe upper port through Cemented filling to the material of steel wire Static Spinning; Open high voltage source, voltage is arranged on 45kV; Open compressed air system, by the compressed air of drying through pipeline and the blowout of porous gas blow pipe, blowout air-flow is electrostatic spinning jet guiding on the one hand, and making jet upwards fall collection on product conveyer belt, is dispel a large amount of solvent vapo(u)rs produced in spinning process on the other hand.
4. open product conveying device, setting line speed is 5.0m/min, the PAN/PU nano-fiber for production of non-woven formed on a moving belt is sent into thermic fiber adhesion reinforce and remove in the electrothermal furnace of residual solvent, the adhesion carried out at 150-155 DEG C between fibre/fibre is reinforced processing, at 215-220 DEG C, is removed residual solvent;
5. roll up on upper collecting drum by the PAN nano-fiber for production of non-woven formed, collecting drum is by the frictional force synchronous rolling retracting PAN nano-fiber for production of non-woven between conveyer belt surface.Within 24 hours, collect the PAN nano-fiber for production of non-woven 8640m of 8.0 grams every square metre continuously
2, weigh 69.12kg.
Embodiment two: nylon 6/nanometer fiber non-woven is large-scale continuous to be weaved
Concrete implementation step is as follows:
1. open constant temperature and humidity system and water pouring absorption tower, spinning workshop temperature is arranged on 20-22 DEG C, and humidity is arranged on 70-75%;
2. open electrothermal furnace, be set in temperature Fen Liang district 100-110 DEG C (6 meters long) and 160-165 DEG C (8 meters long), and open ventilation unit, ventilation is at 1800L/min
3. open automatic-feeding device, fluid reservoir is filled it up with spinning solution (mass concentration is the formic acid of 19.5% nylon 6 and the solution 580L of 1-METHYLPYRROLIDONE (6/4) mixed solvent); By flow control system, spinning solution is infiltrated pipe upper port through Cemented filling to the material of steel wire Static Spinning; Open high voltage source, voltage is arranged on 55kV; Open compressed air system, by the compressed air of drying through pipeline and the blowout of porous gas blow pipe, blowout air-flow is electrostatic spinning jet guiding on the one hand, and making jet upwards fall collection on product conveyer belt, is dispel a large amount of solvent vapo(u)rs produced in spinning process on the other hand.
4. open product conveying device, setting line speed is 7.5m/min, first sent into by the nylon 6/nanometer fiber non-woven formed on a moving belt and sent in the electrothermal furnace of the reinforcing of thermic fiber adhesion and removal residual solvent by the nylon 6/nanometer fiber non-woven formed on a moving belt, the adhesion carried out at 105-110 DEG C between fibre/fibre is reinforced processing, at 160-165 DEG C, is removed residual solvent.
5., by collecting drum on the nylon 6/nanometer fiber non-woven yardage roll of formation, collecting drum is by the frictional force synchronous rolling retracting nylon 6/nanometer fiber non-woven between conveyer belt surface.Within 24 hours, collect the nylon66 fiber nano-fiber for production of non-woven 12960m of 8.5 grams every square metre continuously
2, weigh 110.16kg.
Claims (10)
1. an extensive serialization manufacturing system fast for needleless Static Spinning polymer nanofiber, is characterized in that: this system comprises needleless spinning portion, thermic fiber adhesion is reinforced and remove residual solvent part, product delivery system, non-weaving cloth winding system, solvent vapor recovery system, constant temperature and humidity system; Described needleless spinning portion comprises needleless device for spinning;
Described product delivery system comprises product conveyor, transmission system, swelling system and deviation-rectifying system; Wherein, described product conveyor is arranged ringwise in vertical plane, and move in continuous, circulating type under described transmission system drives, it is reinforced by needleless spinning portion, thermic fiber adhesion successively and removes residual solvent part and non-weaving cloth winding system, then later cycle operation ringwise;
Described needleless device for spinning is located at the below of the described product conveyor of below running, and described product conveyor is the nanofiber receiver of described needleless device for spinning; Described thermic fiber adhesion is reinforced and is removed residual solvent part and comprises electrothermal furnace, temperature control system and exhausting supply air system;
Described product conveyor receives nanofiber above described needleless device for spinning, continue to be moved upward, behind top, first reinforce through described thermic fiber adhesion and remove the electrothermal furnace of residual solvent part, arrive described non-weaving cloth winding system afterwards, turn back to described needleless device for spinning again, form circulation in a week, and continuous circulation goes down.
2. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 1, is characterized in that: described needleless device for spinning is made up of multiple spin block and solution feeding system; Described solution feeding system comprises fluid reservoir and flow control system, material supply pump, material service and infiltrates pipe.
3. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 2, is characterized in that: described spin block is 4-10; Described spin block comprises finer wire (2g), finer wire cleaning device (2c), spinning solution infiltration pipe (2d), air-blowing pipeline (2f), spinning solution conduit (2h), high voltage source (2a) and ultromotivity guide reel (2b); Described spinning solution infiltrates pipe and is made up of insulating materials, infiltrates between pipe and infiltrates pipe row in one-tenth equidistant, arranged in a straight line; Described finer wire linearly through described infiltration pipe, infiltration pipe row, described finer wire is provided with described steel wire cleaner (2c); Described material service is distributed in described infiltration pipe row bottom, and it on, the multiple arm of connection penetrates described infiltration pipe and close to finer wire, described arm arranges liquid outlet at top from bottom-up; Described material service connects spinning solution conduit (2h), material supply pump, makes described liquid outlet constantly ooze out spinning solution, makes described finer wire can evenly apply skim spinning solution on the surface through infiltrating Guan Houqi; Described finer wire is all kinds of stainless steel conductive material; Described finer wire connects high voltage source.
4. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 3, it is characterized in that: described finer wire is continued circling mobile status under ultromotivity guide reel (2b) drives and the finer wire of described different directions is located in the same horizontal plane, and rectangle around the movement made by described finer wire; Described infiltration pipe row is set to two rows be parallel to each other, and two described rows infiltrate pipe and are arranged on the long side direction of described rectangle.
5. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 3, it is characterized in that: described air-blowing pipeline is positioned at infiltration pipe row both sides distribution and is parallel to described finer wire setting, uniform fumarole upward on it; Described air-blowing pipeline connects gas pipeline and source of the gas.
6. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 3, it is characterized in that: fiber accepts device is described product conveyor, it is arranged on above described finer wire and receives fiber, and it is with the negative pole of HV generator or be connected with the earth; Electrostatic pressure between finer wire in this fiber accepts device and spin block is between 15-60V.
7. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 2, is characterized in that: described fluid reservoir volume is between 200-600L; Described flow control system comprises gear wheel flow-rate pump and plastic lined piping, for flow quantity between 100-2000ml/min.
8. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 1, is characterized in that: the electrothermal furnace inner chamber of described thermic fiber adhesion part to grow tall wide be 4 × 0.2 × 1.3-8 × 0.2 × 2.0m
3, operating temperature between 100-250 DEG C, pump air quantity between 500-3000L/min;
Described solvent vapor recovery system comprises water and drenches absorption tower and exhausting supply air system, wherein, pumps air quantity adjustable between 3000-15000L/min;
Described constant temperature and humidity system comprises air handling system, air compression system, pumps wind system and temperature humidity detection system; Air-conditioner temperature between 18-30 DEG C, relative humidity between 40-85%, pump air quantity between 5000-20000L/min.
9. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 1, is characterized in that: stainless steel guipure or the steel band of described product conveyor to be width be 1.0-2.0 rice.
10. the extensive serialization manufacturing system fast of a kind of needleless Static Spinning polymer nanofiber as claimed in claim 1, is characterized in that: described non-weaving cloth winding system, does not have motile gas expansion shaft and fixed support thereof to form by one.Gas expansion shaft is fixing on a mounting board by two ends bearing moving up and down, and installing plate is fixed on the reinforcing of thermic fiber adhesion and the support after removing residual solvent part; Spring forces gas expansion shaft on installing plate is close on the surface of conveyer belt.
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