CN104526866A - Method for distributing ceramic tiles and brick transferring mechanism applied to method - Google Patents
Method for distributing ceramic tiles and brick transferring mechanism applied to method Download PDFInfo
- Publication number
- CN104526866A CN104526866A CN201410664834.2A CN201410664834A CN104526866A CN 104526866 A CN104526866 A CN 104526866A CN 201410664834 A CN201410664834 A CN 201410664834A CN 104526866 A CN104526866 A CN 104526866A
- Authority
- CN
- China
- Prior art keywords
- cutting
- fabric
- groove
- conveyance belt
- transfer conveyance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011449 brick Substances 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000000919 ceramic Substances 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 title claims description 4
- 238000005520 cutting process Methods 0.000 claims abstract description 59
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000000694 effects Effects 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000004744 fabric Substances 0.000 claims description 73
- 230000009471 action Effects 0.000 claims description 11
- 239000000843 powder Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000005728 strengthening Methods 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
Abstract
The invention provides a method for distributing ceramic tiles. The method comprises the steps that firstly, surface materials are scattered on a conveying belt to form a surface material pile, and then a plurality of layers of strip materials are added on the surface material pile; when the surface material pile runs to the cutting station, one side, in the running advancing direction, of the surface material pile is attached to a transferring conveying belt, wherein, at least one groove for forming a brick with the required cutting thickness is formed in the surface of the transferring conveying belt at an interval, and the grooves are attached to the surface material pile so as to enable the groove to be filled with the surface materials with the required cutting thickness; in the cutting process, a cutter unit for cutting the surface material pile carries out cutting in the direction attached to the surface of the transferring conveying belt; and after the cutting motion is completed, the cutting unit swings to the discharging station along with the transferring conveying belt, and the cut brick surface materials in the grooves are conveyed to the next station through a plane conveying belt to be pressed and formed. According to the scheme, the cutting effect of the surface materials of the brick can be ensured, and it can be ensured that the cut and formed brick surface materials are discharged in the certain suitable angle direction.
Description
Technical field
The present invention relates to ceramic tile production technical field, refer more particularly to a kind of ceramic brick feeding method and be applied to the base brick transfer device in the method.
Background technology
In traditional ceramic tile production cloth material process, in order to the production object making Ceramic Tiles possess grain effect, traditional distributing method is first furnished with the fabric block of one piece of block desired thickness often on belt conveyor; Subsequently lines material is joined in above-mentioned fabric block, form the grain effect needed; Then by stack pallet the fabric block being furnished with lines material is fed through in press again and is pressed.But because this kind of distributing mode is limited by the thickness of fabric block, make its lines that can arrange count layer by layer limited, thus its Ceramic Tiles style be processed to form is limited; For this reason, the applicant is the patent of invention file (publication number is CN103252835A) of " the powder slicer in a kind of ceramic distributing method and ceramic tile production " on May 21st, 2013 to national applications, this patent application document is in order to solve the limited problem of Ceramic Tiles style that in traditional ceramic distributing method, it is formed, provide a kind of fabric heap (general is highly Ceramic Tiles long limit size) by first forming certain altitude, wherein this fabric heap has multilayer lines layer; The thickness direction piled along this fabric by cutting knife unit is subsequently cut, and cutting is formed with the base brick fabric of desired thickness; The base brick fabric formed after cutting is slipped on plane conveyer belt by the slide carriage tilting to put again, and then makes shaping by this plane tape transport to next station.The program, by changing traditional powder arrangement technology pattern, by carrying out cutting the operating type of forming surface material base brick to the fabric heap with multilayer lines layer, makes the Ceramic Tiles after being processed to form possess more abundant grain effect.But the program does not take good measure to ensure the transfer integrality of base brick fabric its entirety in the process being transferred to plane conveyer belt after cutting, there is the problem that base brick fabric is easily scattered, thus make to produce compacting generation obstacle to follow-up base brick fabric pressing process, the compressing effect of Ceramic Tiles can not be ensured.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of structure simple, make effect stability and the ceramic brick feeding method of Ceramic Tiles grain effect can be enriched.
For achieving the above object, technical scheme provided by the present invention is: a kind of ceramic brick feeding method, on belt conveyor, first sprinkle fabric forming surface stockpile, adds multilayer lines material subsequently on this fabric heap, whole fabric is piled and has multiple grain effect; When fabric stack operation is to cutting work station, the side and the transfer conveyance belt that fabric heap are positioned at its operation direction of advance fit, wherein this transfer conveyance belt is at least arranged at intervals with a groove for the formation of required cutting thickness adobe on the surface, and this groove and fabric are piled and fitted thus make to be covered with the fabric having required cutting thickness in this groove; During cutting, the surface direction that the cutting knife unit for cut surface stockpile againsts transfer conveyance belt is cut, and the fabric and the fabric reator body that make to be positioned at groove are separated; After cutting action completes, cutter unit is rocked to unloading station along with transfer conveyance belt, and the base brick fabric that groove internal cutting is formed is compressing to next station through plane Belt Conveying; After base brick fabric discharging action in groove completes, cutting knife now in cutter unit is extracted out along groove surfaces direction, transfer conveyance belt and cutter unit are back to home position simultaneously, and cutting knife unit opposite stockpile repeats the cutting action of next adobe above-mentioned, and whole process so repeatedly.
Simultaneously, the present invention also provides a kind of adobe transfer device be applied in said method, this base brick transfer device comprise for carry the belt conveyor of powder, for the powder be positioned on this belt conveyor is carried out blank section unit and for carrying the plane conveyer belt of adobe after excision forming, also comprise the swing mechanism for cutting the transfer conveyance belt of powder, the drive unit driving this transfer conveyance belt to swing back and forth and drive described section unit to swing with transfer conveyance belt with section unit matching; This transfer conveyance belt slant setting is between described belt conveyor and plane conveyer belt, and this transfer conveyance belt is at least arranged at intervals with a groove identical with required cutting adobe thickness on the surface.
Further, described groove surfaces is also provided with the adsorption structure for strengthening powder adhesion.
Preferably, described adsorption structure is the rough surface in groove surfaces.
The present invention is after have employed such scheme, its great advantage be to combine provide a kind of and can enrich on the distributing method basis of Ceramic Tiles grain effect, base brick fabric transfer process in this distributing method is done further perfect, concrete is in the process of fabric heap blank, fabric heap, by fitting with a transfer conveyance belt being provided with the groove forming required cutting thickness adobe, makes to be covered with fabric in this groove.During cutting, cutting knife unit againsts this groove in-plane and cuts; After cutting action completes, cutting knife unit turns to unloading station together along with transfer conveyance belt, and the cutting knife wherein in this process in cutter unit and fluted external surface remain laminating, prevents from the base brick fabric being positioned at groove from producing moving loose; After transfer conveyance belt transfer puts in place, base brick fabric starts discharging; After discharging completes, the cutting knife in cutting knife unit is extracted out along groove in-plane, and transfer conveyance belt and cutting knife unit are back to home position simultaneously, prepares the cutting action repeating next base brick fabric.Compared to existing technology, this programme is carried by the transfer of increase by with the groove forming required cutting thickness adobe, both the cutting effect of base brick fabric can have been ensured, simultaneously also can by the transfer action of transfer conveyance belt, ensure that the base brick fabric after excision forming carries out discharging with certain proper angle direction, at utmost ensure that the making effect of base brick fabric, the product quality of Ceramic Tiles obtains and greatly improves.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Working state schematic representation when Fig. 2 is base brick transfer device transfer base brick fabric.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described:
Shown in accompanying drawing 1, ceramic distributing method described in the present embodiment is as follows: first on belt conveyor 1, sprinkle fabric, form the fabric heap 6 that Thickness Ratio is thicker, then on this fabric heap 6, add lines material according to need of production, make this fabric pile 6 and there is required grain effect; This fabric heap 6 moves to cutting work station cutting under the effect of belt conveyor 1 subsequently, wherein before fabric heap 6 cutting, fabric pile 6 front ends (being namely positioned at one end of fabric heap direction of advance) by with one be provided with is formed needed for cut the groove of base brick thickness transfer conveyance belt 4 fit, the fabric making fabric pile 6 front ends is positioned at this groove, thus makes the fabric in groove form one to have base brick blank; Subsequently, the cutting knife 2 in cutter unit againsts groove surfaces direction and cuts downwards, and the fabric being positioned at groove is cut off mutually with fabric reator body; After cutting action completes, cutting knife 2 continues to keep fitting with fluted external surface, helps, prevent the inclination or loose of the base brick fabric in groove to the base brick fabric being positioned at groove; Again then, cutting knife unit is along with transfer conveyance belt 4 together Integral swinging, be rocked to the unloading station when base brick fabric discharging in groove (namely ensure with milder angle and lower height discharging) with proper angle, the base brick fabric being positioned at groove slips out on the plane belt 3 of below, and it is compressing to be delivered to next station through this plane belt 3; After base brick fabric discharging action in groove completes, cutting knife 2 in cutter unit againsts transfer conveyance belt 4 and cutter unit while that fluted external surface direction being extracted out and is back to home position, repeat the cutting manufacturing process of above-mentioned base brick fabric, whole process so circulates.
Shown in accompanying drawing 2, for being applied to the base brick transfer device in above-mentioned distributing method.This transfer device comprises the belt conveyor 1 for carrying fabric, for carrying out the section unit cut for the fabric be positioned on this belt conveyor 1, for carrying the plane conveyer belt 3 of the base brick fabric after excision forming, with the transfer conveyance belt 4 of this section unit matching cut surface stockpile, the drive unit 5(driving this transfer conveyance belt 4 to swing back and forth is as cylinder or some motor) and drive this section unit with the swing mechanism of transfer conveyance belt 4 synchronous hunting, wherein this transfer conveyance belt 4 slant setting is between belt conveyor 1 and plane conveyer belt 3, preferably, the contiguous fabric delivery end being positioned over belt conveyor 1 of this transfer conveyance belt 4.Meanwhile, this transfer conveyance belt 4 is provided with the groove with required base brick thickness same depth on the surface.In addition, in order to prevent the base brick fabric in groove from producing inclination or loose phenomenon further in course of conveying, above-mentioned groove surfaces is also provided with the adsorption structure for strengthening powder adhesion.Preferably, this adsorption structure is the rough surface structure that groove surfaces is arranged, and groove surfaces employing matsurface can strengthen the frictional force between itself and base brick fabric, prevents base brick fabric from producing and moves.
The examples of implementation of the above are only the preferred embodiment of the present invention, not limit practical range of the present invention with this, therefore the change that all shapes according to the present invention, principle are done, all should be encompassed in protection scope of the present invention.
Claims (4)
1. a ceramic brick feeding method, is characterized in that: on belt conveyor, first sprinkle fabric forming surface stockpile, adds multilayer lines material subsequently on this fabric heap, whole fabric is piled and has multiple grain effect; When fabric stack operation is to cutting work station, the side and the transfer conveyance belt that fabric heap are positioned at its operation direction of advance fit, wherein this transfer conveyance belt is at least arranged at intervals with a groove for the formation of required cutting thickness adobe on the surface, and this groove and fabric are piled and fitted thus make to be covered with the fabric having required cutting thickness in this groove; During cutting, the surface direction that the cutting knife unit for cut surface stockpile againsts transfer conveyance belt is cut, and the fabric and the fabric reator body that make to be positioned at groove are separated; After cutting action completes, cutter unit is rocked to unloading station along with transfer conveyance belt, and the base brick fabric that groove internal cutting is formed is compressing to next station through plane Belt Conveying; After base brick fabric discharging action in groove completes, cutting knife now in cutter unit is extracted out along groove surfaces direction, transfer conveyance belt and cutter unit are back to home position simultaneously, and cutting knife unit opposite stockpile repeats the cutting action of next adobe above-mentioned, and whole process so repeatedly.
2. one kind for the adobe transfer device in the method for ceramic brick feeding described in claim 1, comprise for carry the belt conveyor of powder (1), for the powder be positioned on this belt conveyor (1) is carried out blank section unit and for carrying the plane conveyer belt (3) of adobe after excision forming, it is characterized in that: also comprise the swing mechanism for cutting the transfer conveyance belt (4) of powder, the drive unit (5) driving this transfer conveyance belt (4) to swing back and forth and drive described section unit to swing with transfer conveyance belt (4) with section unit matching; This transfer conveyance belt (4) slant setting, between described belt conveyor (1) and plane conveyer belt (3), this transfer conveyance belt table (4) face is at least arranged at intervals with the groove identical with required cutting adobe thickness.
3. according to claim 2 a kind of for the base brick transfer device in ceramic distributing, it is characterized in that: described groove surfaces is also provided with the adsorption structure for strengthening powder adhesion.
4. according to claim 3 a kind of for the base brick transfer device in ceramic distributing, it is characterized in that: described adsorption structure is the rough surface in groove surfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410664834.2A CN104526866B (en) | 2014-11-20 | 2014-11-20 | Method for distributing ceramic tiles and brick transferring mechanism applied to method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410664834.2A CN104526866B (en) | 2014-11-20 | 2014-11-20 | Method for distributing ceramic tiles and brick transferring mechanism applied to method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104526866A true CN104526866A (en) | 2015-04-22 |
| CN104526866B CN104526866B (en) | 2017-03-22 |
Family
ID=52842591
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410664834.2A Active CN104526866B (en) | 2014-11-20 | 2014-11-20 | Method for distributing ceramic tiles and brick transferring mechanism applied to method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104526866B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107720284A (en) * | 2017-11-06 | 2018-02-23 | 江苏海狮机械股份有限公司 | Cloth haystack ink recorder |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2187789Y (en) * | 1992-10-19 | 1995-01-18 | 山东南定热电厂 | Swing-arm type coal sampler |
| CN102814854A (en) * | 2012-08-03 | 2012-12-12 | 燕山大学 | Distribution method for processing expansive perlite plates |
| CN202763706U (en) * | 2012-09-24 | 2013-03-06 | 刘九珠 | Hydraulic pressure full-automatic abrasive chip blank forming machine |
| CN103252835A (en) * | 2013-05-21 | 2013-08-21 | 佛山市博晖机电有限公司 | Method for material distribution of ceramic tile and powder slicing machine of ceramic tile |
| CN103448138A (en) * | 2013-09-02 | 2013-12-18 | 信益陶瓷(中国)有限公司 | Powder distribution device and powder distribution process for natural stone simulation polished tile |
| CN103749874A (en) * | 2013-12-14 | 2014-04-30 | 重庆市合川区川洲桃片有限公司 | Swinging arm type pastry slicing and separating mechanism |
-
2014
- 2014-11-20 CN CN201410664834.2A patent/CN104526866B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2187789Y (en) * | 1992-10-19 | 1995-01-18 | 山东南定热电厂 | Swing-arm type coal sampler |
| CN102814854A (en) * | 2012-08-03 | 2012-12-12 | 燕山大学 | Distribution method for processing expansive perlite plates |
| CN202763706U (en) * | 2012-09-24 | 2013-03-06 | 刘九珠 | Hydraulic pressure full-automatic abrasive chip blank forming machine |
| CN103252835A (en) * | 2013-05-21 | 2013-08-21 | 佛山市博晖机电有限公司 | Method for material distribution of ceramic tile and powder slicing machine of ceramic tile |
| CN103448138A (en) * | 2013-09-02 | 2013-12-18 | 信益陶瓷(中国)有限公司 | Powder distribution device and powder distribution process for natural stone simulation polished tile |
| CN103749874A (en) * | 2013-12-14 | 2014-04-30 | 重庆市合川区川洲桃片有限公司 | Swinging arm type pastry slicing and separating mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107720284A (en) * | 2017-11-06 | 2018-02-23 | 江苏海狮机械股份有限公司 | Cloth haystack ink recorder |
| CN107720284B (en) * | 2017-11-06 | 2023-12-19 | 江苏海狮机械股份有限公司 | Linen stacking machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104526866B (en) | 2017-03-22 |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180316 Address after: 511875 Yunlong ceramic industry base, he Yun town, Qingyuan City, Guangdong Province, A2-2 Patentee after: QINGYUAN SHENGHUA JIANTAO CO.,LTD. Address before: Bureau of Nanhai District of Shishan Industrial Park A District of Guangdong Province, Foshan City, 528225 East Road No. 8 Patentee before: FOSHAN BOFFIN MECHANICAL & ELECTRICAL Co.,Ltd. |
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| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20230808 Granted publication date: 20170322 |
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| PD01 | Discharge of preservation of patent | ||
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Date of cancellation: 20231103 Granted publication date: 20170322 |