Case wheel hub automatization bending and molding all-in-one
Technical field
The invention belongs to the manufacturing equipment technical field of case wheel hub, it is bent into particularly to a kind of case wheel hub automatization
Type all-in-one.
Background technology
At present in case wheel hub manufacturing technology field, typically all punched using machine, artificial bending, therefore work efficiency
And its it is low.
Content of the invention
The present invention provides and a kind of can greatly improve work efficiency for solving technical problem present in known technology
Case wheel hub automatization bending and molding forming integrated machine.
The present invention is adopted the technical scheme that by solving technical problem present in known technology:
A kind of case wheel hub automatization bending and molding all-in-one, including wheel hub band carriage, frame, power set, wheel hub
Slot shaping and actuating device, shearing device, wheel hub band translating device, wheel hub band lowering or hoisting gear, wheel hub band pushing meanss, punching dress
Put, traction apparatuss, lift material device, apparatus for bending and wheel hub shaped device,
Described wheel hub is located at the front of wheel hub Slot shaping and actuating device, described wheel hub band carriage and wheel hub with carriage
It is provided with leveling stopping means between Slot shaping and actuating device;
Described power set include motor a, drive sprocket and big chain, and described motor a is located at below frame;
Described wheel hub Slot shaping and actuating device are located above power set, it include multigroup upper pressure roller being arranged in pairs and
Lower compression roller, described upper pressure roller is installed in pressure roller shaft, and described lower compression roller is installed on and pushes on roll shaft, the described end pushing roll shaft
End is provided with two driven sprockets;Described drive sprocket is by two driven sprockets on big chain and one of which lower compression roller
Driven sprocket connect, one of two driven sprockets on another driven sprocket and another group of lower compression roller driven chain
Wheel connects, the like;
Described wheel hub Slot shaping and actuating device rear are provided with shearing device, described shearing device include cut off cylinder,
Lead with the cut-out cylinder rod pressure plate being connected, the knife plate being connected with pressure plate by column and be connected with cylinder main body four
Post, wherein the first two guide pillar pass through be connected in pressure plate sleeve and knife plate hole after be connected with base plate, latter two guide pillar is worn
Cross be connected in pressure plate sleeve after be connected with bottom block, described bottom block is provided with backing plate, described backing plate be located at knife
Below plate;
Described wheel hub band translating device is arranged at shearing device rear, it include being connected to the flat-removing air cyclinder of frame side and
The flat board being connected with flat-removing air cyclinder bar, described flat board is provided with guide rod hole, and described guide rod in the hole is provided with guide rod, described guide rod
The other end be connected with cylinder main body;
Described wheel hub is located at the opposite side of frame with lowering or hoisting gear, relative with wheel hub band translating device, described wheel hub lifting
Device includes lift cylinder and the lifter plate being connected with lifting air cylinder rod, described lifter plate is designed with through hole, in described through hole
It is provided with the guide post being connected in lift cylinder main body;
Described wheel hub includes the screw mandrel being connected to frame tail end and the guide rail being connected to frame tail end with pushing meanss, described
Guide rail is connected with the slide block cooperation being connected in pusher cylinder, described pusher cylinder and wire rod thread, the tail of described screw mandrel
End is connected with promoting servomotor, and the front end of described pusher cylinder is provided with top board;
Described perforating device is located at the front with pushing meanss for the wheel hub, and the side positioned at shearing device, and it includes punching
Cylinder with punching the cylinder rod pressing plate being connected, the drift being connected with perforated board by the perforated board that column is connected with pressing plate and with
Cylinder main body connect lead, described lead sequentially pass through be connected on pressing plate sleeve and perforated board on sleeve after
It is connected with base plate, described base plate is provided with hole backing plate, described hole backing plate is located at below perforated board;
Described traction apparatuss are located at the front of perforating device, and the tooth bar that it includes being connected in frame is engaged with tooth bar
Traction servomotor and the gas pawl being connected with traction servomotor that gear, the reductor of connection gear are connected with reductor, institute
State gas pawl and reductor is all connected with guide rail by slide block.
Described act expects that device includes the framework being connected in frame, described framework is provided with multiple act and expects cylinders, described
The cylinder rod lifting material cylinder is provided with pocket groove, and the connecting plate that described framework is connected with telescopic cylinder bar connects, telescopic cylinder main body
Slided on slide rail by chute, described telescopic cylinder main body is provided with limited post, described limited post passes through on connecting plate
Spacing hole;
Described apparatus for bending is located at the side lifting material device, and described apparatus for bending includes bracing frame, is located at bracing frame bottom
The flap that is connected with stepper motor drive shaft of motor and the swing clamp cylinder that is connected with flap of roller and pinch roller, be located at rolling
Fixed plate and the folding being connected with bending clamping cylinder bar that the bending clamping cylinder of wheel top is connected with bending clamping cylinder main body
Curved gripping block, described motor, swing clamp cylinder and bending clamping cylinder are all directly or indirectly connected on riser, described riser
It is connected with bracing frame;It is also associated with long slab on support frame as described above, described long slab is provided with long guideway, described long guideway passes through to move
Movable slider is connected with installing the bracket lifting big cylinder, and the big cylinder of described lifting is connected with big threads of lead screw by bracket, described
The cylinder rod lifting big cylinder is connected with plate, and the two ends of described plate are provided with upper clamping block, the lower end setting of described upper clamping block
There is lower grip gasket, described lower grip gasket is fixedly attached on the base plate of bracket;Described wheel hub shaped device is located under long slab
Side, and be same level with the tangent plane of roller and pinch roller at shaping position.
Described wheel hub includes the round frame being connected in rotating shaft by central tube with carriage, and described rotating shaft is connected to underframe
On, described round frame is two, and each round frame is connected with multiple radial bars, and described radial bars are connected with annular brace shield
Plate, described annular radial backplate is two, and described two annular radial backplate tops are connected with support backplate, described support backplate
On be provided with support column;Pusher cylinder is also associated with described long slab, pusher cylinder rod is connected with material-pushing frame.
Described leveling stopping means include top board and lower platen, between having between described top board and lower platen necessarily
Gap.
Described leveling stopping means include the bottom roller that drive mechanism is connected with driving structure, and described bottom roller is two,
Top between described two bottom rollers is provided with upper roller, the profile of described upper roller and bottom roller and the wheel hub needing compacting
Cross sectional shape is consistent.
Bottom block bottom in described shearing device is provided with chute, and described chute is coordinated with the guide rail on track base.
The punching cylinder of described perforating device includes beating circular hole cylinder and beats square hole cylinder;Described frame includes being independently arranged
Fore-stock, middle bracket and bracket at tail part, described power set and wheel hub Slot shaping and actuating device are connected on fore-stock,
Described shearing device and perforating device are connected in middle bracket, described wheel hub band translating device, wheel hub band lowering or hoisting gear, wheel hub
Band pushing meanss are connected on bracket at tail part.
Compression cylinder and the pressure strip being connected with compression cylinder are additionally provided with the bottom block in described shearing device, described
Compression cylinder and pressure strip are located at the front cutting off cylinder.
Described wheel hub shaped device includes mash welder, and described mash welder is connected on the cylinder rod of welding flat-removing air cyclinder.
Riveting cylinder a that described wheel hub shaped device includes being connected on bracing frame, riveting cylinder b, it is connected to riveting gas
Riveting drift on cylinder b cylinder rod, the briquetting being connected on riveting cylinder a cylinder rod, the pin being connected on briquetting hole, lever
Post and abatement.
It is provided with spring on the first two column of described shearing device and on the column of perforating device;Support frame as described above leads to
Cross horizontal screw lead and polished rod be connected with riser, the end of horizontal screw lead is connected with servomotor, and riser be additionally provided with upper and lower
The hole that two polished rods connect.
The present invention has the advantages and positive effects that: present configuration is simple, shearing device, perforating device, bending dress
Put automation integrated with wheel hub band shaped device, substantially increase the production efficiency of case wheel hub, reduce cost of labor, save
Production space.
Brief description
Fig. 1 is perspective view of the present invention;
Fig. 2 is figure overlooking the structure diagram of the present invention;
Fig. 3 is wheel hub band carriage main structure diagram;
Fig. 4 is Fig. 3 side view;
Fig. 5 is power and drive mechanism schematic diagram;
Fig. 6 is wheel hub Slot shaping and actuating device partial enlargement structural representation;
Fig. 7 is turned off device partial enlargement structural representation;
Fig. 8 is wheel hub band pushing meanss partial enlargement structural representation;
Fig. 9 is perforating device partial enlargement structural representation;
Figure 10 is traction apparatuss partial enlargement structural representation;
Figure 11 is apparatus for bending perspective view;
Figure 12 is bending mechanism mplifying structure schematic diagram in Figure 11;
Figure 13 is hoisting mechanism mplifying structure schematic diagram in Figure 11;
Figure 14 is riveting molding structure mplifying structure schematic diagram in wheel hub shaped device;
Figure 15 is roller leveling structure schematic diagram;
Figure 16 is wheel hub structure schematic diagram.
In Fig. 1~Figure 16,1. wheel hub band carriage, 101. rotating shafts, 102. round frames, 103. underframe, 104. radial bars,
105. annular brace backplates, 106. support backplates, 107. support columns, 2. frame, 3. power set, 301. motor a, 302.
Drive sprocket, 303. big chains, 4. wheel hub Slot shaping and actuating device, pressure roller on 401., 402. lower compression rollers, 403. driven chains
Wheel, 404. minor sprockets, 5. shearing device, 501. cut-out cylinders, 502. pressure plate, 503. knife plates, 504. guide pillars, 505. sleeves,
506. bottom blocks, 507. backing plates, 508. chutes, 509. slide rails, 6. wheel hub band translating device, 601. flat-removing air cyclinders, 7. wheel hub band
Lowering or hoisting gear, 8. wheel hub band pushing meanss, 801. screw mandrels, 802. guide rail a, 803. pusher cylinders, 804. promotion servomotors, 9.
Perforating device, 901. punching cylinders, 902. pressing plates, 903. perforated boards, 904. drifts, 905. leads, 906. base plates, 907. holes
Backing plate, 10. traction apparatuss, 1001. tooth bars, 1002. gears, 1003. reductors, 1004. traction servomotors, 1005. gas pawls,
1006. guide rail b, 11. act material devices, 12. apparatus for bending, 1201. bracing frames, 1202. motors, 1203. flaps, 1204.
Roller, 1205. swing clamp cylinders, 1206. pinch rollers, 1207. bending clamping cylinders, 1208. fixed plates, 1209. bending gripping blocks,
1210. risers, 1211. horizontal screw leads, 1212. polished rods, 1213. long slabs, 1214. long guideways, the 1215. big cylinders of lifting, 1216.
Big leading screw, 1217. upper clamping blocks, servomotor on 1218., 1219. pusher cylinders, 1220. material-pushing frames, 13. wheel hub molding dresses
Put, 1301. riveting cylinder a, 1302. riveting cylinder b, 1303. riveting drifts, 1304. briquettings, 1305. abatements, 14. leveling limits
Position device, 1401. bottom rollers, 1402. upper rollers, 15. springs, 16. wheel hub bands.
Specific embodiment:
For content of the invention, feature and effect of the present invention can be further appreciated that, hereby enumerate following examples, and coordinate accompanying drawing
Describe in detail as follows:
Refer to Fig. 1~Figure 16, a kind of case wheel hub automatization bending and molding all-in-one, including wheel hub band carriage 1, machine
Frame 2, power set 3, wheel hub Slot shaping and actuating device 4, shearing device 5, wheel hub band translating device 6, wheel hub band lowering or hoisting gear
7th, wheel hub band pushing meanss 8, perforating device 9, traction apparatuss 10, act material device 11, apparatus for bending 12 and wheel hub shaped device 13,
Wheel hub is located at the front of wheel hub Slot shaping and actuating device 3 with carriage 1, and wheel hub band carriage 1 becomes with wheel hub groove
It is provided with leveling stopping means 14 between type and actuating device 3;
Power set 3 include motor a301, drive sprocket 302 and big chain 303, and motor a301 is located at frame
Below 2;
, positioned at the top of power set 3, it includes multigroup upper pressure roller being arranged in pairs for wheel hub Slot shaping and actuating device 4
401 and lower compression roller 402, upper pressure roller 401 is installed in pressure roller shaft, and lower compression roller 402 is installed on and pushes on roll shaft, pushes roll shaft
End is provided with two driven sprockets 403;Drive sprocket 302 by two on big chain 303 and one of which lower compression roller from
One of movable sprocket driven sprocket 403 connects, and another driven sprocket passes through two on minor sprocket 404 and another group of lower compression roller
One of individual driven sprocket driven sprocket connects, the like;
Wheel hub Slot shaping and actuating device 4 rear are provided with shearing device 5, shearing device 5 include cut off cylinder 501 and
The cut-out cylinder rod pressure plate 502 connecting, the knife plate 503 being connected with pressure plate by column, the cutting knife arranging on knife plate 503 and
Four guide pillars 504 being connected with cylinder main body, wherein the first two guide pillar pass through be connected in pressure plate sleeve 505 and knife plate
Kong Houyu bottom block 506 connects, latter two guide pillar pass through be connected in pressure plate 502 sleeve after be connected with bottom block 506,
Backing plate 507 is provided with bottom block 506, backing plate 507 is located at below knife plate 503;
Wheel hub band translating device 6 is arranged at shearing device 5 rear, and it includes being connected to the flat-removing air cyclinder 601 of frame 2 side
And the flat board being connected with flat-removing air cyclinder bar, flat board is provided with guide rod hole, guide rod in the hole is provided with guide rod, the other end of guide rod with
Cylinder main body connects;
Wheel hub is located at the opposite side of frame with lowering or hoisting gear 7, and relative with wheel hub band translating device 6, wheel hub lowering or hoisting gear 7 wraps
Include lift cylinder and the lifter plate being connected with lifting air cylinder rod, lifter plate is designed with through hole, is provided with through hole and is connected to liter
Guide post on fall cylinder main body.
Wheel hub includes being connected to the screw mandrel 801 of frame 1 tail end and the guide rail 802 being connected to frame tail end with pushing meanss 8,
Guide rail 802 is connected with screw mandrel 801 screw thread with the slide block cooperation being connected in pusher cylinder 803, pusher cylinder 803, screw mandrel
801 tail end is connected with promoting servomotor 804, and the front end of pusher cylinder 803 is provided with top board;
Perforating device 9 is located at the front with pushing meanss 8 for the wheel hub, and the side positioned at shearing device 5, and it includes the gas that punches
Pressing plate 902 that cylinder 901 is connected with punching cylinder rod, it is connected with perforated board by the perforated board 903 that column is connected with pressing plate 902
Drift 904 and the lead 905 being connected with cylinder main body, lead 905 sequentially passes through sleeve 906 He being connected on pressing plate
It is connected with base plate 906 after sleeve on perforated board, base plate 906 is provided with hole backing plate 907, hole backing plate 907 is located at perforated board 903
Lower section;
Traction apparatuss 10 are located at the front of perforating device 9, and it includes the tooth bar 1001 being connected in frame 2 and tooth bar
The traction servomotor that 1001 meshed gears 1002, the reductor 1003 of connection gear 1002 are connected with reductor 1003
1004 and with the traction gas pawl 1005 that is connected of servomotor 1004, gas pawl 1005 and reductor 1003 are all by slide block and guide rail
1006 connections.
Lift the framework that material device 11 includes being connected in frame, framework is provided with multiple act and expects cylinder, lift material cylinder
Cylinder rod is provided with pocket groove, and the connecting plate that framework is connected with telescopic cylinder bar connects, and telescopic cylinder main body passes through chute in slide rail
Upper slip, telescopic cylinder main body is provided with limited post, and limited post passes through the spacing hole on connecting plate;
Apparatus for bending 12 is located at the side lifting material device 11, and apparatus for bending 12 includes bracing frame 1201, is located at bracing frame bottom
Flap 1203 that the motor 1202 in portion is connected with stepper motor drive shaft and the corner gas that roller 1204 is connected with flap
Cylinder 1205 and pinch roller 1206, it is located at the fixation that the bending clamping cylinder 1207 above roller is connected with bending clamping cylinder main body
Plate 1208 and the bending gripping block 1209 being connected with bending clamping cylinder bar, motor 1202, swing clamp cylinder 1205 and bending
Clamping cylinder 1207 is all directly or indirectly connected on riser 1210, and riser 1210 is connected with bracing frame;On bracing frame 1201 also
It is connected with long slab 1213, long slab 1213 is provided with long guideway 1214, it is big with installation lifting that long guideway 1214 passes through mobile slide block
The bracket of cylinder 1215 connects, and lifts big cylinder 1215 and is threadeded with big leading screw 1216 by bracket, big leading screw 1216 with upper
Servomotor 1218 connects, and the cylinder rod lifting big cylinder is connected with plate, and the two ends of plate are provided with upper clamping block 1217, upper clamping
The lower end of block 1217 is provided with lower grip gasket, and lower grip gasket is fixedly attached on the base plate of bracket;Also connect on long slab 1213
It is connected to pusher cylinder 1219, pusher cylinder rod is connected with material-pushing frame 1220.As a kind of preferred version, riser 1210 and level silk
Thick stick 1211 is threaded, and the end of horizontal screw lead 1211 is connected with servomotor, and riser 1210 is additionally provided with and upper and lower two
The hole that polished rod 1212 connects, horizontal screw lead 1211, polished rod 1212 are all connected on the bracing frame 1201 of both sides.
Wheel hub shaped device 13 is located at below long slab 1213, and at shaping position with the tangent plane of roller and pinch roller be with
One horizontal plane.
In this utility model, frame 2 includes fore-stock, middle bracket and the bracket at tail part being independently arranged, power set 3 He
Wheel hub Slot shaping and actuating device 4 are connected on fore-stock, and shearing device 5 and perforating device 9 are connected in middle bracket, wheel hub
Band translating device 6, wheel hub band lowering or hoisting gear 7, wheel hub band pushing meanss 8 are connected on bracket at tail part.
Wheel hub includes the round frame 102 being connected in rotating shaft 101 by central tube with carriage 1, and rotating shaft 101 is connected to bottom
On frame 103, described round frame 102 is two, each round frame 102 is connected with multiple radial bars 104, radial bars 104 connect
It is connected to annular shape and supports backplate 105, annular radial backplate 105 is two, two circular radial direction backplate tops are connected with support shield
Plate 106, supports and is provided with support column 107, support column 107 supporting wheel hub band 108 on backplate 106.
Leveling stopping means 14 include top board and lower platen, (in figure is not drawn into), have between top board and lower platen
Certain interval.Can be with the position of leveling wheel hub band.
Leveling stopping means 14 include the bottom roller 1401 that drive mechanism is connected with driving structure, and bottom roller is two, and two
Top between individual bottom roller is provided with upper roller 1402, the profile of upper roller 1401 and bottom roller 1402 and the wheel needing compacting
Hub cross sectional shape is consistent.Can be with the position of leveling wheel hub band.
Bottom block bottom in shearing device is provided with chute 508, and chute 508 is coordinated with the slide rail 509 on track base, can
With adjust shearing device and off-position.
The punching cylinder of perforating device includes beating circular hole cylinder and beats square hole cylinder.
Compression cylinder and the pressure strip being connected with compression cylinder, compression cylinder are additionally provided with the bottom block in shearing device
And pressure strip is located at the front of cut-out cylinder.
Wheel hub shaped device 13 includes mash welder, and mash welder is connected on the cylinder rod of welding flat-removing air cyclinder.
Riveting cylinder a1301 that wheel hub shaped device 13 includes being connected on bracing frame, riveting cylinder b1302, it is connected to
Riveting drift 1303, the briquetting 1304 being connected on riveting cylinder a cylinder rod, being connected on riveting cylinder b1302 cylinder rod
Pin on briquetting hole, lever post and abatement 1305.
It is provided with spring 15 on the first two column of shearing device and on the column of perforating device.
When the present invention uses, wheel hub band carriage 1 puts wheel hub band automatically, and wheel hub Slot shaping and actuating device 4 drive wheel hub
Band moves to shearing device 5, judges to need the length of cut-out by sensor, is then cut off, wheel hub band translating device 6 will cut off
Wheel hub band be transported to above wheel hub band lowering or hoisting gear 7, wheel hub band lowering or hoisting gear 7 by wheel hub band rise, then wheel hub band promote
Device 8 promotes wheel hub band to reach perforating device 9, judges to need the distance of punching by the sensor installed on perforating device 9, so
Servomotor band pawl of taking offence moves along tooth bar afterwards, punching, after having beaten hole, steps back with the take offence servomotor of pawl of band, lifts and expect gas
Cylinder rises successively, until lift material cylinder all rising, wheel hub band is delivered between roller 1204 and pinch roller 1206 and upper clamping
Between block 1217 and lower grip gasket, swing clamp cylinder 1205 drives pinch roller to rotate laterally, by return after wheel hub band bending, then
The wheel hub band of the lifting big cylinder drive bending being connected with upper clamping block 1217 is moved upward to and unclamps after the distance setting, this
When bending clamping cylinder 1207 clamping wheel hub band two sides, be again started up swing clamp cylinder rotation make wheel hub band side bending after
Return, finally starting wheel hub shaped device makes wheel hub band in end connecting shaping.For example start mash welder welding or rivet
Device carries out riveting.
Above example is only not intended to limit in order to technical scheme to be described, the ordinary skill people of art
Member is it should be appreciated that still can modifying to the specific embodiment of invention or some technical characteristics being carried out with equivalent replacing
Change;Without deviating from the spirit of technical solution of the present invention, it all should cover the technology being claimed in the present invention.