CN104521546B - Corncob soaking device and corncob soaking method - Google Patents
Corncob soaking device and corncob soaking method Download PDFInfo
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- CN104521546B CN104521546B CN201410528286.0A CN201410528286A CN104521546B CN 104521546 B CN104521546 B CN 104521546B CN 201410528286 A CN201410528286 A CN 201410528286A CN 104521546 B CN104521546 B CN 104521546B
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- Prior art keywords
- water
- soaking
- corn cob
- soaking box
- shower pipe
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G18/00—Cultivation of mushrooms
- A01G18/20—Culture media, e.g. compost
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Life Sciences & Earth Sciences (AREA)
- Mycology (AREA)
- Environmental Sciences (AREA)
- Bathtubs, Showers, And Their Attachments (AREA)
Abstract
The invention discloses a corncob soaking device comprising a soaking tank, a spraying pipe set, a water pump, a water injection valve, a water discharge pipe, a water discharge valve, and a control center. A corncob soaking method provided by the invention comprises the three steps of material placement, water addition amount presetting, and standing soaking. Compared with prior art, the corncob soaking device uniformly spray pressurized water from spraying pipes on the corncobs, such that most of the corncobs in the soaking tank are soaked in an immersed way. Because of spraying, corncobs on the upper surface absorb a large amount of water, such that the self weight is increased; and the lower-layer corncobs absorb water and sink, such that the upper-layer corncob can be immersed in water within a short time. Therefore, corncob soaking uniformity can be effectively enhanced, and soaking time can be shortened. The device provided by the invention does not require large stirring equipment and power, such that electric energy is saved, and input cost is reduced; large tank long-time soaking is also not needed, such that problems such as raw material acidification caused by long-time soaking of the corncobs, severe loss of the soluble nutrient, and soaking deficiency of floated the raw material on the upper surface can be solved.
Description
Technical field
Patent of the present invention is related to a kind of edible fungus culturing raw material soaking engineering device technique field, more particularly to a kind of corn cob
Infuser device and corn cob immersion process.
Background technology
In the production process of edible fungus industrial, corn cob is wide as a kind of source, and cheap raw material is extensive
Use.Corn cob is hard and not hygroscopic because of its medullary substance part, if directly being come into operation with siccative, corn cob easily forms sandwich
Siccative, causes sterilizing not thoroughly, brings pollution to Edible Fungi.Therefore, dry corn cob must carry out place of prewetting using before
Reason, in prior art, prewetting following two methods of mainly have of corn cob：One kind is infusion method, directly pours corn cob into note
The cement pit for having water is soaked, and which has the disadvantage that water consumption is big, and corn cob easily swims in the water surface, affects which to absorb water, it is therefore necessary to
Extend soak time, but prolonged immersion can cause raw material acidifying to go bad, nutrition deterioration is more, and soaks and loading and unloading amount
Greatly.Another kind of method is paddling process, carries out mechanical agitation using blender, and the method can effectively reduce soak time, but
Supporting large-scale blender is needed, makees prolonged stirring, cause energy consumption big, production cost is high.
Patent of invention content
Patent of the present invention aims to overcome that disadvantages mentioned above, there is provided a kind of effectively to reduce corn cob soak time and power consumption
Few corn cob infuser device and corn cob immersion process.
The technical scheme of patent of the present invention is achieved in that a kind of corn cob infuser device for soaking corn core,
Including：
For the soaking box of soaking corn core, its bottom is provided with movable pulley, and altitude scale is additionally provided with soaking box；
For the shower group sprayed to corn cob, located at the surface of soaking box, shower group includes vertical shower pipe and horizontal stroke
Shower pipe, indulges shower pipe for supervisor, is located at the middle of soaking box, at least horizontal shower pipe of is distributed with vertical shower pipe, indulge shower pipe and
Horizontal shower pipe vertical connection, and spray apertures are evenly distributed with thereon, comprehensive spray of whole soaking box plane can be met；
For the water pump to shower group water delivery, be connected by water inlet pipe with shower group, water inlet pipe with for being supplied from
The water main connection of water；
Lead to the water injection valve in shower group water route for opening and closing；
For by the adjutage of the water output in soaking box, being connected with the bottom of soaking box；
For controlling the discharging valve of adjutage water route opening and closing, it is located on adjutage；
For arranging water injection time to control the control centre of water injection rate, it is connected with water pump；
Further, storage tank is connected with water inlet pipe, storage tank is connected with water main, the end of water main is provided with water supply
Valve.
Further, feed water valve includes the end elastic connection of water level float and water level valve, water level valve and water main
And the port of water main is sealed, water level valve is also connected with water level float.
Further, adjutage is provided with drainage screen with the connectivity port of soaking box.
Further, when the quantity of horizontal shower pipe is no less than two, the distance between adjacent two horizontal shower pipes are 12cm.
Further, indulge in shower pipe and horizontal shower pipe the spray apertures that three rows are parallel to each other are provided with along central shaft direction respectively,
3cm is spaced between spray apertures per adjacent two row, the interval central angle between adjacent two rows spray apertures is 45 °, a middle row
Spray apertures are located at the underface of shower group.
Further, a diameter of 0.2cm-0.3cm of spray apertures, indulges the vertical shower pipe center in edge between the spray apertures in shower pipe
The spacing of axis direction is 3cm, and the spacing along horizontal shower pipe central axial direction between the spray apertures in horizontal shower pipe is 3cm.
A kind of corn cob immersion process, carries out corn cob immersion using a kind of above-described corn cob infuser device, bag
Include following steps：
S1. corn cob is added in soaking box；
S2. the height according to corn cob in soaking box, arranges the water injection time in control centre, meanwhile, start water pump and take out
Tap water is taken, water injection valve is opened, and water column of the formation with hydraulic pressure is sprayed from spray apertures, and the corn cob in soaking box is carried out
It is uniform to spray；
S3. the corn cob in the soaking box after processing in step S2 is stood into 3 ± 0.25h.
Compared with prior art, the corn cob infuser device of patent of the present invention, is extracted by water pump and is sprayed from spray apertures
Go out the water column of certain pressure, in the whole plane of the corn cob being uniformly sprayed in soaking box, corn cob is inhaled from top to bottom
Water is prewetted, and unnecessary water is then oozed to bottom down, is soaked the corn cob of bottom, in water level uphill process, the jade of submergence
Meter Xin gradually increases, and the corn cob on top is progressively sunk down in water under gravity pressure because absorbing water, so as to be soaked comprehensively, because
This corn cob immersion process of the invention substantially increases the synchronicity of Semen Maydiss wicking absorbent, only need to soak three hour left sides after water drenching
The right side, in overcoming prior art, corn cob floating part is not fully prewetted, and the problem of soak time length easily acidifying.
Description of the drawings
In order to be illustrated more clearly that patent Example of the present invention or technical scheme of the prior art, below will be to embodiment
Or accompanying drawing to be used is briefly described needed for description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments of patent of the present invention, for those of ordinary skill in the art, before creative labor is not paid
Put, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Fig. 1 is a kind of structural representation of corn cob infuser device of patent of the present invention；
Structural representations of the Fig. 2 for the vertical shower pipe (or horizontal shower pipe) in Fig. 1；
Structural representations of the Fig. 3 for the Section A-A of the vertical shower pipe (or horizontal shower pipe) in Fig. 2；
The step of Fig. 4 is a kind of corn cob immersion process of patent of the present invention block diagram.
In figure：1st, soaking box；2nd, adjutage；3rd, discharging valve；4th, shower group；41st, spray apertures；5th, water injection valve；6th, water pump；
7th, control centre；8th, water inlet pipe；9th, storage tank；10th, feed water valve；11st, water main.
Specific embodiment
Below in conjunction with the accompanying drawing in patent Example of the present invention, the technical scheme in patent Example of the present invention is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of patent of the present invention, rather than the reality of whole
Apply example.Based on the embodiment in patent of the present invention, those of ordinary skill in the art institute under the premise of creative work is not made
The every other embodiment for obtaining, belongs to the scope of patent protection of the present invention.
A kind of corn cob infuser device for soaking corn core as Figure 1-3, including：
For the soaking box 1 of soaking corn core, its bottom is provided with movable pulley, is additionally provided with altitude scale in soaking box 1；
For the shower group 4 sprayed to corn cob, located at the surface of soaking box 1, its away from 1 upper surface of soaking box about
10cm, shower group 4 include a vertical shower pipe and at least one horizontal shower pipe, indulge shower pipe based on shower pipe, are set to one, and which is located at immersion
The middle of case 1, is uniformly distributed the horizontal shower pipe of setting in vertical shower pipe, horizontal shower pipe sets its quantity according to soaking box plane sizes, indulges
Shower pipe and horizontal shower pipe vertical connection, and spray apertures 41 are evenly distributed with thereon；In order to further ensure that the uniformity of spray, with
Uniformly prewetting for corn cob is improved, preferred scheme is：Centre distance between horizontal shower pipe is 12cm, the radical of horizontal shower pipe according to
The width setup of soaking box 1；While further, three rows are provided with along central shaft direction respectively in vertical shower pipe and horizontal shower pipe mutual
Parallel spray apertures 41, three row's spray apertures 41 on tube wall, and positioned at the underface of shower group 4, so as to current down, and
Interval central angle a between spray apertures 41 per adjacent two row is 45 °, and as shown in Figure 3, middle row's spray apertures 41 are located at
The underface of shower group 4, the spacing along between the hole of horizontal shower pipe central axial direction of the spray apertures 41 in horizontal shower pipe is 3cm；In order to
Ensure that the water column for spraying forms water smoke, increase uniform spraying degree, a diameter of 0.2cm-0.3cm of spray apertures 41.
For the water pump 6 to 4 water delivery of shower group, be connected by water inlet pipe 8 with shower group 4, water inlet pipe 8 with for supplying
Connect to the water main 11 of tap water；
Lead to the water injection valve 5 in 4 water route of shower group for opening and closing；
For the adjutage 2 for discharging the water in soaking box 1, it is connected with the bottom of soaking box 1；
For being opened and closed the discharging valve 3 in 2 water route of adjutage, it is located on adjutage 2；
For arranging water injection time to control the control centre 7 of water injection rate, it is connected with water pump 6；
A kind of corn cob immersion process as shown in Figure 4, using a kind of above-described corn cob infuser device, including with
Lower step：
S1. corn cob is added in soaking box 1；
S2. the height according to corn cob in soaking box 1, arranges the water injection time in control centre 7, and water filling height is Semen Maydiss
1.2 times of core work loading height, water filling height are related with the actual cross-sectional area of soaking box 1 to the corresponding relation of time, therefore,
The corresponding relation can be obtained according to field statistics during real work, to arrange during the time as reference；If after good water injection time,
Water injection valve 5 is opened, is started water pump 6 and is extracted tap water, and water column of the formation with hydraulic pressure is sprayed from spray apertures 41, to soaking box
Corn cob in 1 is uniformly sprayed and is prewetted；
S3. through the spray of the water column for uniformly having pressure, corn cob is uniformly prewetted, therefore when soaking, upper surface
Corn cob sinks under gravity pressure quickly, and as itself has absorbed most of water, now, only need to be by soaking box 1
Corn cob is standing and soak for 3h, you can whole corn cobs is prewetted thoroughly, therefore soak time is effectively shortened.
The corn cob infuser device of patent of the present invention, is extracted by water pump 6 and certain pressure is sprayed from spray apertures 41
Water column, is uniformly sprayed on the corn cob in soaking box 1, makes soaking for corn cob heap more uniform, and is not required to separately to set stirring and sets
Standby and stirring power, saves electric energy and reduces equipment investment cost；And increasing with water level, it is certain that corn cob is located at underwater
Depth, corn cob whole surface is contacted with water, and its hydraulic pressure being subject to makes its wetting rate faster, meanwhile, because spray
When corn cob absorbed certain moisture, water level rise after, the corn cob of upper surface is absorbed water quickly because of deadweight, reduce drift
The floating time, extend effective soak time, such that it is able to be soaked comprehensively；Therefore the corn cob immersion process of the present invention is carried significantly
The high synchronicity of Semen Maydiss wicking absorbents, only need to soak three hours or so after water drenching, overcome corn cob floating in prior art
Part is not fully wetted, and the problem of time length easily acidifying；The corn cob infuser device of the present invention can also be according to corn cob
Amount setting adds water the time, so that it is determined that amount of water, after quantitative watering immersion, it is not necessary to which draining, corn cob are molten in immersion process
Enter the soluble nutrient in water to be discharged, therefore, nutrition deterioration can be reduced.The discharge outlet of feed hopper bottom was only adding water
Unnecessary water of draining just is opened when many, normally draining is not needed using control；After prewetting in soaking box 1, unnecessary water can be by putting
Water pipe 2 is immediately directed against at spice carries out spice, that is, save water source, free from environmental pollution, can dissolve in the Water Sproading profit for having nutrient again
With.
Used as the further technical scheme of corn cob infuser device, that what is flowed because water main 11 is interior is oneself of collective's supply
Water, it is unstable and cause the difference of water spray to there is hydraulic pressure, therefore, storage tank 9, water storage are connected with water inlet pipe 8
Case 9 is connected with water main 11, and the end of water main 11 is provided with feed water valve 10, and water inlet pipe 8 is connected with the bottom of water tank, by water tank
Water be drained in soaking box 1, the water yield in supplementary storage tank 9 can be opened automatically because of feed water valve 10 in time, therefore water pump 6 is conveyed
Tap water pressure it is stable so that control of the control centre 7 to water injection rate is more accurate；The water filling in storage tank 9 can be automatically turned on
The feed water valve 10 of path, preferred structure are the water level float and water level valve being connected with each other, water level valve and water main 11
End elastic connection simultaneously seals the port of water main 11, and water level valve is also connected with water level float.
As the further technical scheme of corn cob infuser device, in order to prevent needing to bleed off part in immersion process
Cause corn cob to be lost in during water, be provided with drainage screen with the connectivity port of soaking box 1 in adjutage 2, the aperture of drainage screen is less than jade
The grain diameter of meter Xin.
In actual production, in order to realize quantifying feed and saving manpower, this device and stirring with hydraulic pressure bucket-tipping device
The machine of mixing is supported the use, best results.This device can be pushed hydraulic pressure bucket-tipping device during use, directly incite somebody to action this by hydraulic pressure bucket-tipping device
Raw material in device is lifted and ploughs under blender, it is not necessary to using the raw material manually poured out in this device.
The preferred embodiment of patent of the present invention is the foregoing is only, it is not to limit patent of the present invention, all at this
Within the spirit and principle of patent of invention, any modification, equivalent substitution and improvements made etc. should be included in patent of the present invention
Protection domain within.
Claims (2)
1. a kind of corn cob infuser device, it is characterised in that include：
Soaking box (1) for soaking corn core, is provided with altitude scale in which；
For the shower group (4) sprayed to corn cob, located at the surface of the soaking box (1), shower group (4) bag
Vertical shower pipe and horizontal shower pipe are included, and the vertical shower pipe is located at the middle of the soaking box (1), at least one is distributed with the vertical shower pipe
Horizontal shower pipe described in root, the vertical shower pipe are mutually perpendicular to connect with the horizontal shower pipe, and are evenly distributed with spray apertures (41) thereon；
For the water pump (6) to the shower group (4) water delivery, it is connected by water inlet pipe (8) with the shower group (4), institute
State water inlet pipe (8) to be connected with the water main (11) for supplying tap water；
Lead to the water injection valve (5) in shower group (4) water route for opening and closing；
For the adjutage (2) for discharging the water in the soaking box (1), it is connected with the bottom of the soaking box (1)；
For controlling the discharging valve (3) of the adjutage (2) water route opening and closing, it is located on the adjutage (2)；
For arranging water injection time to control the control centre (7) of water injection rate, it is connected with the water pump (6)；
Storage tank (9) is connected with the water inlet pipe (8), the storage tank (9) is connected with the water main (11), the main water
The end of pipe (11) is provided with feed water valve (10)；
The feed water valve (10) includes water level float and water level valve, the end bullet of the water level valve and the water main (11)
Property connects and seals the port of the water main (11), and the water level valve is also connected with the water level float；
The adjutage (2) is provided with drainage screen with the connectivity port of the soaking box (1)；
The quantity of the horizontal shower pipe is no less than two, and the centre-to-centre spacing of adjacent two horizontal shower pipes is 12cm；
The spray apertures that three rows are parallel to each other are provided with along central shaft direction respectively in the vertical shower pipe and the horizontal shower pipe
(41), described in adjacent two row between spray apertures (41) at intervals of 3cm, and the interval described in adjacent two row between spray apertures (41)
Central angle is 45 °, and described in a middle row, spray apertures (41) are positioned at the underface of the shower group (4)；
A diameter of 0.2cm-0.3cm of the spray apertures (41), the spray apertures (41) in the vertical shower pipe are along the vertical pouring
Between the hole of tube hub axis direction spacing be 3cm, the spray apertures (41) in the horizontal shower pipe along the horizontal shower pipe center
Between the hole of axis direction, spacing is 3cm.
2. a kind of corn cob immersion process, carries out corn cob immersion using a kind of corn cob infuser device described in claim 1,
Characterized in that, comprising the following steps：
S1. corn cob is added to soaking box (1) is middle；
S2. the height according to corn cob in the soaking box (1), arranges the water injection time in control centre (7), meanwhile, start
Water pump (6) extracts tap water, opens water injection valve (5), and water column of the formation with hydraulic pressure is sprayed from the spray apertures (41), right
Corn cob in the soaking box (1) is uniformly sprayed；
S3. the corn cob in the soaking box (1) after processing in step S2 is stood into 3 ± 0.25h.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410528286.0A CN104521546B (en) | 2014-10-09 | 2014-10-09 | Corncob soaking device and corncob soaking method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410528286.0A CN104521546B (en) | 2014-10-09 | 2014-10-09 | Corncob soaking device and corncob soaking method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104521546A CN104521546A (en) | 2015-04-22 |
| CN104521546B true CN104521546B (en) | 2017-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410528286.0A Expired - Fee Related CN104521546B (en) | 2014-10-09 | 2014-10-09 | Corncob soaking device and corncob soaking method |
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| Country | Link |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107192640B (en) * | 2017-07-12 | 2023-10-03 | 广西路桥工程集团有限公司 | Concrete soaking test device |
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| CN202504131U (en) * | 2011-12-02 | 2012-10-31 | 九阳股份有限公司 | Brown rice sprout machine |
| CN102784732A (en) * | 2011-05-17 | 2012-11-21 | 洛阳尚德太阳能电力有限公司 | Spraying device and method of cleaner |
| CN103157567A (en) * | 2011-12-15 | 2013-06-19 | 飞秒光电科技(西安)有限公司 | Spraying control system for rain test box |
-
2014
- 2014-10-09 CN CN201410528286.0A patent/CN104521546B/en not_active Expired - Fee Related
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|---|---|---|---|---|
| US5284300A (en) * | 1992-08-19 | 1994-02-08 | Jon Brown | Portable spray system |
| CN102784732A (en) * | 2011-05-17 | 2012-11-21 | 洛阳尚德太阳能电力有限公司 | Spraying device and method of cleaner |
| CN102246620A (en) * | 2011-05-26 | 2011-11-23 | 北京农业智能装备技术研究中心 | Intelligent program-controlled bud seed production apparatus and method thereof |
| CN202504131U (en) * | 2011-12-02 | 2012-10-31 | 九阳股份有限公司 | Brown rice sprout machine |
| CN103157567A (en) * | 2011-12-15 | 2013-06-19 | 飞秒光电科技(西安)有限公司 | Spraying control system for rain test box |
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| 提高秸秆等粗饲料利用价值的方法;袁锦瑛等;《北方牧业》;20080215;第27页 * |
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