CN104520549B - Method for mixing exhaust stream - Google Patents

Method for mixing exhaust stream Download PDF

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Publication number
CN104520549B
CN104520549B CN201380042168.2A CN201380042168A CN104520549B CN 104520549 B CN104520549 B CN 104520549B CN 201380042168 A CN201380042168 A CN 201380042168A CN 104520549 B CN104520549 B CN 104520549B
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CN
China
Prior art keywords
blender
hybrid element
fin
blast pipe
hybrid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201380042168.2A
Other languages
Chinese (zh)
Other versions
CN104520549A (en
Inventor
京特·帕默尔
托拜厄斯·霍费尔
朱迪特·施沃贝尔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tenneco Automotive Operating Co Inc
Original Assignee
Tenneco Automotive Operating Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/571,542 external-priority patent/US8939638B2/en
Application filed by Tenneco Automotive Operating Co Inc filed Critical Tenneco Automotive Operating Co Inc
Priority to CN201710676165.4A priority Critical patent/CN107476859B/en
Publication of CN104520549A publication Critical patent/CN104520549A/en
Application granted granted Critical
Publication of CN104520549B publication Critical patent/CN104520549B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/21Mixing gases with liquids by introducing liquids into gaseous media
    • B01F23/213Mixing gases with liquids by introducing liquids into gaseous media by spraying or atomising of the liquids
    • B01F23/2132Mixing gases with liquids by introducing liquids into gaseous media by spraying or atomising of the liquids using nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/30Injector mixers
    • B01F25/31Injector mixers in conduits or tubes through which the main component flows
    • B01F25/314Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit
    • B01F25/3141Injector mixers in conduits or tubes through which the main component flows wherein additional components are introduced at the circumference of the conduit with additional mixing means other than injector mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4315Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431974Support members, e.g. tubular collars, with projecting baffles fitted inside the mixing tube or adjacent to the inner wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/432Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa
    • B01F25/4322Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction with means for dividing the material flow into separate sub-flows and for repositioning and recombining these sub-flows; Cross-mixing, e.g. conducting the outer layer of the material nearer to the axis of the tube or vice-versa essentially composed of stacks of sheets, e.g. corrugated sheets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2340/00Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

It is a kind of to be used for exhaust stream with injecting the blender that the fluid of blast pipe is mixed, it includes the first hybrid element, first hybrid element include the base for being connected with each other the first and second side walls and orientate as by injection fluid impact deflecting element and be positioned at the mixing fin in deflecting element downstream.Second hybrid element includes the mounting flange for being fixed on the first and second intervals of the inner surface of the first and second side walls.Optionally, blender include being positioned at from the openend of tubular shell is axially extending, the first and second hybrid elements in circumferentially spaced slot.

Description

Method for mixing exhaust stream
Background of invention
1. technical field
The present invention relates to blender application method and blender in itself.
2. prior art
Several unistage type blenders can be learnt according to most immediate prior art.
In the B3 of DE 10 2,006 024 778, blender is described as providing the wall construction for guide face, and its is big The profile of filling housing is caused, so as to cause of a relatively high kinetic pressure losses.Wall construction by parallel to flow direction align it is several layers of The strip material of fluctuating is made.Each layer respectively transverse to flow direction extend and be stacked on top of each other with being aligned so that its Transverse to flow direction.Here, the strip material in each layer is stacked on itself top by this way so that in the bar of adjacent layer Between shape material, multiple units that can be each flowed through respectively in flow direction are formed.
Except circle fluctuating, the fluctuating for the strip material for being designed to have rectangle or trapezoidal shape is additionally provided, so that Realize the profile of unit for rectangle or hexagon or with honeycomb shape.Strip material formation support, on the bracket Form the paired guide face as mixing fin.For this purpose, support include alternately have mixing fin region and with Its region without mixing fin connected, so that a mixing fin is extended in each unit.
The device for mix waste gas is described in the U1 of DE 20 2,006 017 848, using described device, by direct The fin unit of the fin composition for the arrangement that follows one another is so that waste gas is mixed.Fin unit is arranged in transverse to flowing side It is close to each other upwards, and in the flowing direction one in front and one in back.Fin is directly connected to each other without support and relative to central plane Specular.
The A1 of DE 10 2,005 059 971 describe the equipment for mixing the atm number stream of fluid and inflow gas passage, Reducing agent particularly is added to the waste gas containing nitrogen oxides.For this purpose, with the spray with nozzle for trandfer fluid Mouth spray gun is used, and the axle of the nozzle spray gun forms angle with the flow direction of tolerance stream.Nozzle is allocated one and tolerance The flow direction formation angle and flat mixer element with space of stream.Vortex is formed on hybrid element, and at least A part of fluid is vortexed into these.To avoid the formation of wall built-up, it is set to the nozzle spray gun when liquid is used as fluid and is furnished with extremely Few two favour tolerance stream flow directions and inclined atomizer to each other in the opposite direction.Atomizer is divided One disc type mixer element of dispensing, so as to separate the gaseous parts of evaporation and the drop part of non-evaporation.
The A1 of DE 10 2,006 043 225 describe the blast pipe with guiding exhaust and fluid are injected to the note of blast pipe Enter the exhaust apparatus of the combustor of device.The longitudinal direction for being included in blast pipe is set in the downstream of injection device, blast pipe The evaporation element of at least one tubulose plate body of extension and the evaporation of promotion injection liquid.Vaporising device is consolidated in addition, being provided with The fixed spring clamping device tensed into blast pipe or by it with the blast pipe.
As immediate prior art, the A1 of DE 10 2,005 052 064 are described with reducing agent injection device The downstream of gas extraction system, wherein injection device, arrangement includes all being exposed in exhaust stream along the Longitudinal extending of blast pipe and both sides At least one wall plate body.Reducing agent is sprayed onto on wall at least in part, thus by liquid reducer be converted into steam or Gaseous state.
The content of the invention
Idea of the invention is that providing a kind of shape according to blast pipe makes the increased side of the mixability of exhaust and fluid Method.
Solution is the method for mixing exhaust stream with the fluid in the blast pipe of gas extraction system, and wherein fluid passes through note Enter device and be injected into blast pipe, it is characterised in that following methods step:
A) quilt of the exhaust stream in the region of injection device on the direction of the flowing of the blast pipe in parallel to blast pipe Guiding,
B) fluid is injected into along the center position with the injection of se angle deviatings flow direction, and it is directly injected into cloth Put on the deflecting element in blast pipe,
C) at least one gold by being arranged on deflecting element and being risen at least in part with sv angles with reference to flow direction Belong to board member, exhaust stream is partly diverted to the center position of shunting with reference to flow direction from flow direction.
D) before and after deflecting element is hit, fluid is at least in part by the diversion component edge shunting direction of exhaust stream Conveying, and metal plate component water conservancy diversion is raised to shunting direction.Here, it is essential that, exhaust stream quilt before blender Metal plate component water conservancy diversion enters shunting direction, and the exhaust stream is significantly deviating from flow direction.The deflection se that fluid is injected into is at this In can change between 270 ° and 360 °.
Therefore, the fluid being injected into from side is transported and the whole profile full of blast pipe, Zhi Houxiang along center position Answer ground in the whole profile impingement mix device of blender, then mixed with exhaust stream.Even in because installing space, blast pipe is not Be it is straight but bending when, it is also to have that fluid direction of motion is influenceed by the deflecting element related to the series of blast pipe Profit.
One further idea is that fluid hits correcting plate at least in part before metal plate component, this correcting plate With reference to injection direction arrangement, and undergo water conservancy diversion at least in part and enter flow direction, then by with least one mixing member The static mixer water conservancy diversion of part is to several hybrid directionals, so as to be further mixed.Correcting plate is substantially arranged in metallic plate Parallel to metal plate component above part, the side of the metal plate component of fluid injection is distributed in.When the other parts of fluid stream When before reaching metal plate component via correcting plate from injection direction water conservancy diversion to flow direction, the fluid distrbution before blender Increase.
Advantageously, realized by multiple fins being arranged on metal plate component metal plate component with identical or not The angle for being same as sv rises, and wherein angle sv is between 0 ° and 85 °.Because fin rises, metal plate component may be disposed so that this Body is parallel to flow direction, so that only fin ensures the generation of the necessary water conservancy diversion of exhaust stream, so as to ensure the necessary water conservancy diversion of fluid Generation.
Another advantageously, correcting plate be included in boring direction extension multiple drillings, wherein boring direction with reference to stream Dynamic direction is extended with the angle bs between 45 ° and 135 °.Thus, a part for fluid can further pass through one or more correcting plates It is distributed in the profile of blender.So as to which fluid further can partly flow into injection device and partly by correcting plate water conservancy diversion. The accumulation part of fluid is transported by further water conservancy diversion and along the direction of flowing, and the non-accumulated part of the fluid through drilling Next correcting plate is reached along the direction of injection or the direction of metal plate component.
Correcting plate is arranged to parallel to flow direction and including multiple correction wings risen with reference to flow direction with angle sk Piece, wherein angle sk is between 95 ° and 265 °.Correction fin is stamped out on correcting plate, so that the fluid do not accumulated can pass through punching Swaging into opening flow through correcting plate.Meanwhile, fluid is by correction fin stabilization, so that compared to above-mentioned flow regime, fluid exists More slowly by exhaust stream water conservancy diversion on flow direction.
Set what multiple reference flow directions were risen with angle ms risings and with reference to shunting direction with angle mv on hybrid element Fin, wherein angle ms are 70 ° to the maximum, and angle mv is more than 1 °.For mixed process, it is advantageous that fluid is further mixed fin Water conservancy diversion, and will not be led further in the equidirectional of fin or correction fin decision.
For this method, the deflecting element for guiding exhaust stream and being used to be arranged in the blast pipe of gas extraction system is favourable , and the deflecting element is used for the liquid that gas extraction system is injected in holding by injection device, wherein deflecting element can be in tool Have at least one hybrid element metal plate component static mixer before positioned along flow direction, and including at least one The individual metal plate component that can be located in exhaust stream, wherein the metal plate component is joined at least in part on shunting direction Risen according to flow direction with angle sv, thus exhaust stream is entered shunting side from flow direction water conservancy diversion at least in part together with fluid To.It is formed at the angle sv fins risen on metal plate component.In order to realize in blast pipe profile and thus turn in part It is melted into the whole blender profile of gaseous fluid and realizes symmetrical shunting, metal plate component is directly arranged in flow direction Before blender.Gaseous parts are smaller, and influence of the deflecting element to the mixed process of blender is bigger.On shunting direction, gold Belong to board member relative to flow direction with angle sv by fin lifting at least in part, thus exhaust stream together with fluid by least portion Ground is divided to be guided to shunting direction from flow direction.The metal plate component parallel to flow direction is arranged in itself for water conservancy diversion Influence can be ignored.
The multiple fins risen with angle sv are formed on metal plate component.Using multiple fins, realization is distributed in blast pipe Profile fluid water conservancy diversion.Using multiple fins in flow direction arranged in succession, because fin realization is in flow direction Water conservancy diversion partly accumulated, the increase of the water conservancy diversion of flow element.
Deflecting element can be placed in blast pipe in one way so that fluid largely influences deflection member The direction of part.Thus, the speed of fluid is deflected element and reduced first, and then therefore flow direction can more easily be changed Become.
According to exhaust quality stream and delivery temperature, penetration depth and fluid rushing on deflecting element of the fluid in blast pipe Hit area change.
Deflecting element includes one or more be arranged to parallel to flow direction or parallel to the correction of metal plate component Plate.Correcting plate makes fluid down and allows fluid to relatively early low water conservancy diversion by exhaust stream.Correcting plate can include different length Spend or be designed to identical length.
Correcting plate includes the correction fin that one or more angle sk between 95 ° and 265 ° rise and multiple by school The opening transverse to flow direction of positive fin formation, and/or it is multiple boring the drilling of dynamic direction extension, wherein boring direction with Extended with reference to flow direction with the angle bs between 40 ° and 135 °.Alternately there is provided it is multiple boring direction extend Drilling, wherein boring direction with relative to flow direction between 45 ° and 135 ° angle bs extend.Thus, one of fluid Opening can be directly flowed through along its injection direction or drill without being decelerated by dividing.The correction and stably of flowing is realized by correcting plate.
Metal plate component protrudes past all correcting plates with reference to the opposite direction of flowing and metal plate component is with reference in injection Heart direction is disposed in after last correcting plate.Because therefore metal plate component is arranged to the blast pipe relative with decanting point Wall direct neighbor, sheet metal elements can influence injection fluid whole amount.
Deflecting element is designed on a central plane specular that right angle is formed with flow direction, or fin And/or correction fin is arranged on central plane specular.Because this is symmetrical, the center stream of the blast pipe of fluid injection Dynamic region can be influenceed to a greater extent, because center hybrid element or flow element have identical alignment thereof.
Advantageously, as described above multi-stage diffluence device including deflecting element and it is fixed on deflecting element or passes through At least one hybrid element is arranged in the static mixer after deflecting element indirectly, and wherein hybrid element is mixed including at least one Fin support or a flow element.Due to the combination of deflecting element and blender, efficient mixed method is possible.
Metal plate component or correcting plate are disposed on support or are disposed in parallel to flow direction or and flow direction In flow element diagonally.Thus, blender and deflecting element are designed at least part of or can also complete shape Integral and use identical material.
Fin or flow element are mixed with reference to flow direction to be up to 70 ° of angle ms and with reference shunting direction with super The angle mv for crossing 1 ° rises.
Hybrid element is designed on being arranged in the central plane specular at a right angle with flow direction, or mixing Fin and/or support are arranged on central plane specular.
According to application, it is advantageous that hybrid element is designed on flow direction point symmetry, or mixing fin and/or Support is arranged on flow direction point symmetry.Due to this arrangement, reversely rotate blender of the vortex in blast pipe it After produce.
For assembling or reequiping, it is advantageous that provide one in addition parallel to blast pipe and parallel to the shell in exhaust stream direction Body, arranges support or flow element on the housing, and housing can be placed on blast pipe or among.Thus, mix The hybrid element or flow element of clutch pre-assembly can be then inserted into blast pipe in shell.
Advantageously, static mixer includes multiple being arranged as transverse to flow direction and close to each other being used for what is be vented Hybrid element, wherein each hybrid element includes multiple mixing fins and each mixing fin includes one with reference to flow direction Back boundary region and two side border regions.Each hybrid element includes the support with flow direction parallel alignment, mixes wing Piece is arranged on the bracket by borderline region thereafter and risen relative to support.Each support includes two end regions, Corresponding support is fixed to blast pipe by the end regions.Three hybrid elements are provided at, the hybrid element The region that support is arranged between the end regions of flow direction is close each other, and distance each other is extremely It is 5 millimeters less.All mixing fins are arranged to having the exhaust pipe-shaped in all sides battery limit (BL) domain and front border region into one Segment distance.Preferably, adjacent support have between the distance between 5 millimeters and 100 millimeters, be preferably ranges between 12 millimeters with 15.5 between millimeter.Thus, hybrid element can be soldered by the support on the support or independent case on blast pipe, and When exhaust stream and heat input is increased, it can also keep mixed by the support and mixing fin being arranged on hybrid element Close the stability of element.Due to the insulating mounting of each hybrid element and corresponding due to being arranged in being spaced a segment distance On support and in face of the mixing fin of tube wall, improved fin circulation is realized, so as to improve mixed effect.
If static mixer includes multiple be arranged as transverse to flow direction and hybrid element close to each other, and accordingly Hybrid element include the support alignd parallel to flow direction and multiple be arranged on support and mixed relative to what support rose Fin is closed, then static mixer or current divider can also be favourable.Each support includes two end regions and is arranged in two Between individual end regions, in holder orientation two join domains facing with each other and spaced apart with end regions.End First join domain of region and respective holder is connected to each other, so that the subregion of support forms closed cell, and is surrounding On the subregion of the support of closed cell, at least two mixing fins are disposed on support.Thus, corresponding units are not by The subregion closure of the support of mixing fin is set, and is placed on the mixing fin front for extending into unit.
For static mixer or current divider, it is advantageous that blender includes being arranged as transverse to flow direction and leaning on each other Multiple flow elements near, for exhaust.Corresponding flow element is formed by the metallic plate of the cross section profile with fluctuating, institute State metallic plate be included in parallel to profile axle direction extension and multiple passages close to each other.The profile of corresponding flow element Axle is oriented with reference to flow direction with the angle ms of 70 ° of highest or the angle ms of -70 ° of highest.Profile axle with direction and size phase At least two flow elements alignment of same angle ms arrangements close to each other.Thus, mixer center is reached and transverse to flowing The flowing of the fluid of direction flowing is retained by two center flow elements substantially, and two center flow elements have identical pair Neat mode and can be deflected in another direction.Cross-sectional profiles preferably rule rises and falls, and section axle is all arranged in parallel.
The blender that the fluid for injecting blast pipe is mixed with exhaust stream includes the first hybrid element, the first mixing member Part includes the base of the second sidewall at connection the first side wall and interval.First and second side walls are configured to adapt to the interior of blast pipe The size and dimension on surface so that the side wall is adapted for secure to blast pipe.First hybrid element includes being placed on being noted The deflecting element of the fluid impact entered and the mixing fin for being placed on deflecting element downstream, with mixing exhaust and the stream of injection Body.Second hybrid element includes the base for being connected with each other the first and second mounting flanges separated.First and second install convex Edge is fixed on the inner surface of the first and second side walls.Second hybrid element includes mixing fin, to change exhaust stream direction.
Another blender that the fluid for injecting blast pipe is mixed with exhaust stream includes tubular shell, the tubular shell Including the openend from housing is axially extending, circumferentially spaced slot.First hybrid element includes being connected with each other the first periphery The core of second periphery at part and interval.First periphery is placed in one in slot.Outside second Part is enclosed to be placed in another in slot.Flange is fixed in housing.Second hybrid element is included the 3rd outer part Point and interval fourth peripheral part be connected with each other core.Third and fourth periphery is placed on other slots It is interior and be fixed on housing.Second hybrid element is spaced apart with the first hybrid element.
Other beneficial effects and details of the present invention are in Patent right requirement with illustrating in specification and showing in the accompanying drawings.
Brief description of the drawings
Fig. 1 shows the view of a part for the gas extraction system with blast pipe and injection device, and wherein blender is by cloth It is set to the deflecting element risen relative to flow direction;
Fig. 2 shows the view of the deflecting element with blender and with correcting plate according to Fig. 1;
Fig. 3 shows the view with blender and the deflecting element designed in the similar mode of blender according to Fig. 1;
Fig. 4 shows the blender of specular;
Fig. 5 shows the blender of the point symmetry with hybrid element, and the hybrid element has unit;
Fig. 6 shows the blender in blast pipe according to Fig. 4;
Fig. 7 shows the blender of the point symmetry with the support being separated by a certain distance;
Fig. 8 shows the side view of the support with alternately upwards mixing fin;
Fig. 9 shows the side view of the blender with deflecting element according to Fig. 7, and the deflecting element has correction wing Piece;
Fig. 9 a show the side view of the blender with deflecting element according to Fig. 7, and the deflecting element has drilling;
Figure 10 shows the view of the blender with the flow element being in contact with each other;
Figure 11 shows three flow elements of the blender according to Figure 10, and three flow elements are relative to each of which Profile axle be arranged differently;
Figure 12 shows the side view in the blast pipe with preactivate deflecting element of the blender according to Figure 10;
Figure 13 shows the angle schematic diagram of deflecting element and injection device;
Figure 14 shows angle schematic diagram of the mixing fin relative to deflecting element;
Figure 15 is the perspective view for substituting blender;
Figure 16 is another perspective view for substituting blender;
Figure 17 is the end-view for substituting blender;
Figure 18 is by the sectional view at the line 18-18 in the blender shown in Figure 17;
Figure 19 is by the partial sectional view at the line 19-19 shown in Figure 18;
Figure 20 is the side view of blender;
Figure 21 is the perspective view that another substitutes blender;
Figure 22 is the perspective view that another substitutes blender;
Figure 23 is the fragmentary, perspective view that another substitutes blender;
Figure 24 is the partial end view for the blender described in Figure 23;
Figure 25 is the perspective view that another substitutes blender;
Figure 26 is the perspective view for blender another angle described in Figure 25;
Figure 27 is the decomposition diagram for the blender described in Figure 25 and 26;And
Figure 28 is the partial sectional view for the part for including another exhaust-gas treatment system for substituting blender.
Embodiment
Fig. 1 shows the blast pipe 40 as a part for gas extraction system 4, passes through the flange 50 being arranged on blast pipe 40 With the injection device 5 being positioned on flange 50, the blast pipe is injected along injection direction E as the fluid of reducing agent.To be clear For the sake of, accompanying drawing shows injection direction E center position rather than real, taper as shown in two " v " shape dotted lines in Fig. 3 Mobility status.
In blast pipe 40, waste gas is roughly parallel to the streamwise S of blast pipe 40 flowings.For description of the invention In, for simplicity assume that whole cross-section of pipeline of the flow direction S in blast pipe 40 before deflecting element 6 is parallel.
Depending on the quality stream of reducing agent, reducing agent flows along injection direction E and flows into blast pipe 40, more or less quilt Exhaust stream water conservancy diversion.After injection device 5, the current divider being made up of the blender 1 with deflecting element 6 is arranged on flow direction On S.Current divider is placed in blast pipe 40 by blender 1 and flange connections 41.
Reducing agent largely hits deflecting element 6, so that the impact flow of reducing agent is reduced.The phase of deflecting element 6 For flow direction S with angle sv rise so that exhaust stream by deflecting element 6 from flow direction S by water conservancy diversion to shunting direction V. Due to by the exhaust stream of water conservancy diversion, reducing agent is partly before it hits deflecting element 6 and the main edge after it hits deflecting element 6 Shunting direction V to be pulled away, and be directed to the tube hub of blast pipe 40.
Fig. 2 shows a part for the gas extraction system 4 that reference picture 1 is described, but shows in more detail as overall in Fig. 4 to 7 Go out, the blender 1 with mixing fin 31 is integrated into wherein.Deflection for such a blender 1 with mixing fin 31 Element 6 is described in detail in fig .9, and including as the part of deflecting element 6 and being arranged to metal parallel to flow direction Board member 60, the metal plate component has with the angle sv fins 61 risen and further comprises the correction with correction fin 64 Plate 62.
Include arranging transverse to flow direction S according to Fig. 4,6 and 7 blender 1 and three close separately from each other mixing Element 3, and one or two additional hybrid element 3a.Hybrid element 3 and 3a are main by support 30,30a and one or more arrangements In mixing fin 31 thereon, 31a compositions.Corresponding mixing fin 31,31a by referring to flow direction S fringe region hR It is fixed on support 30,30a.Edge and neither is flowed freely with reference to flow direction S side edge region sR and front edge area vR formation Another mixing fin 31,31a is connected to, housing 2 or blast pipe 40 is also not attached to.
Support 30 includes two end regions 34 respectively at its two ends, and one of end regions 34 do not provide mixing fin 31 and according to Fig. 7 formed angle.Support 30 is fixed on housing 2 by two end regions 34 as shown in the example in Fig. 7 Or be fixed on according to Fig. 6 on blast pipe 40.Between two end regions 34, support 30 is free in housing 2 or blast pipe 40 Suspension, i.e., it is neither supported or fixed by other structures element, is not also supported or fixed other structures element.In addition, support 30 Region between end regions 34 is substantially arranged to be parallel to each other, and is spaced apart about 13.5 millimeters of distance 35.
Housing 2 is cylinder duct member, and hybrid element 3 is fixed on the inner sheath surface 20 of the housing 2, and according to example Property embodiment fix additional hybrid element 3a.As shown in Fig. 2 such blender 1 is inserted into exhaust together with housing 2 In the blast pipe 40 of system 4, and exhaust stream flows through the blender 1 with the flow direction S of the central shaft 23 parallel to housing 2.
The belt metal material for the width 32 that support 30 is limited in Fig. 8 is constituted and alignd parallel to flow direction S. Flow direction S refers to the main flow direction of exhaust stream in blender 1, and parallel to the central shaft 12 and housing 2 of blender 1 Central shaft 23.The wall of blast pipe 40 parallel to flow direction S and is accordingly parallel to due to support 30, therefore blender 1 can be with Simply it is installed to be transverse to flow direction in blast pipe 40.
In the exemplary embodiment according to fig. 7, three are substantially arranged to the mixed of close and point symmetry parallel to each other Element 3 is closed, each hybrid element 3 is formed by support 30 and four mixing fins 31.Therefore, whole hybrid element 3 is by propping up Frame 30 and four mixing fins 31 are constituted.
Support 30 can be divided into three subregions 36 to 38 between end regions 34.37,38 points of outer portion region Not Lin Jie opposite side center part area 36.Each outer portion region 37,38 forms angle relative to center part area 36, i.e., Center part area 36 includes the angle α formed with each in two outer portion regions 37,38.With reference to parallel to flow direction Therefore S first axle 11, two outer portion regions 37,38 cut through center part area 36 with about 12 ° of angle α.Outer subsectors Domain 37,38 forms opposite angle on center part area 36, so that support 30 is designed on parallel to flow direction S's The point symmetry of central shaft 12, i.e. support 30 and mixing fin 31 are formed and arranged in point symmetry to each other.
Except three hybrid elements 3, two additional hybrid element 3a are also disposed in the region on the side of hybrid element 3.It is additional Hybrid element 3a is formed by support 30a and mixing fin 31a.Additional hybrid element 3a is fixed by two end regions 34a Fixed in the inner sheath surface 20 of housing 2, and between two end regions 34a in the way of free support.
According to Fig. 4 illustrative embodiments, support 30 can be divided into three portions according to Fig. 7 illustrative embodiments Subregion 36 to 38.The center part area 36 of the respective adjacent opposite side in outer portion region 37,38.Each outer portion region 37,38 Relative to center part area 36 formation angle, i.e. center part area 36 include with it is every in two outer portion regions 37,38 The angle α of one formation.With reference to the first axle 11 parallel to flow direction S, two outer portion regions 37,38 are therefore with about 9 ° Angle γ cuts through center part area 36.Outer portion region 37,38 forms angle in a same direction on center part area 36 Degree, so that support 30 is designed on the specular of central plane 10 parallel to flow direction S.
Due to point symmetry, the fluid of the side of central plane 10 is opposite by upward and outward water conservancy diversion, and central plane 10 is another The fluid of side is along the direction water conservancy diversion transverse to flow direction S.Arrow in Fig. 7 represents fluid.
In Fig. 4 to 9a illustrative embodiments, mixing fin 31 includes angle beta and the reference in the direction with reference to support 30 Flow direction S angle ms.Fin 31 is mixed alternately to show.As shown in more detailed in Fig. 8 and 9, angle beta is+135 ° or -135 °, Angle ms is+45 ° or -45 °.In addition, particularly as shown in Figure 7, the mixing fin 31 of direct neighbor partly includes at least 1 milli The conventional distance 33 to each other of rice.
In unshowned illustrative embodiments, neighbouring end regions 34 pass through two supports disposed adjacent one another 30 are connected with each other.In addition, each an additional hybrid element 3a end regions 34a is connected to each adjacent hybrid element 3 An end regions 34.This be made up of three hybrid elements 3 and two additional hybrid element 3a of single metal lath and Realize.
As shown in figures 7 and 9, tightening member 24 is arranged on the outside 21 of housing 2.Tightening member 24 be designed to knuckle and Reversely protrude from outside 21.Due to tightening member 24, blender 1 can be by fastening so as to can not be by blast pipe 40 Heart axle 23 is rotated.In addition, specifying the rotation of the blender 1 with reference to the central shaft 23 in gas extraction system 4 while being fastened During position, tightening member 24 also serves this purpose.For this purpose, the corresponding keeper not illustrated in greater detail is set Put in some position, tightening member 24 is pushed into the keeper along the direction of central shaft 23.
According to Fig. 9, blender 1 is mounted together between two blast pipes 40,40' with housing 2.For this purpose, two Blast pipe 40,40' is attached to the both sides of housing 2.In order to weld two blast pipes 40,40', and for blast pipe 40,40' with Blender 1 is welded to connect, and gap 42 is arranged between blast pipe 40,40'.Create the cause of gap 42 and be blast pipe 40, The circumference for the adjustment element 22 that 40' is split on the direction of central shaft 12 is spaced apart, on the adjustment element, accordingly Blast pipe 40,40' abuts side respectively on the direction of central shaft 12.
The mirror image pair of central plane 10 on being directed parallel to flow direction S is designed to according to Fig. 4 and 6 blender 1 Claim, i.e. support 30 and mixing fin 31 is formed and arranged with being mutually mirror.These blenders 1 include three parallel arrangement and Hybrid element 3 close to each other, wherein each hybrid element 3 is by support 30 and one or three mixing being arranged on support 30 Fin 31 is formed.
Support 30 is divided into three subregions 36 to 38 between end regions 34.Outer portion region 37,38 is each Center part area 36 from adjacent opposite side.Each outer portion region 37,38 forms angle relative to center part area 36, i.e., Center part area 36 includes the angle γ formed with each in two outer portion regions 37,38.Reference is extended in parallel in stream Therefore dynamic direction S first axle 11, two outer portion regions 37,38 cut through center part area 36 with about 9 ° of angle γ.Outside Subregion 37,38 forms angle in a same direction on center part area 36, thus support 30 be designed on Parallel to the flow direction S specular of central shaft 12.
Center mixing fin 31 is included therein the slit 39 of the heart, and the length LS of the slit 39 is mixing the length of fin 31 Between spend LM 50% to 80%.Due to slit 39, the formation of whirlpool is reduced, because the fluid of central area is by smaller The water conservancy diversion of degree.In addition, the quality stream in the central area of blender 1 is maximum, and exactly in the flowing of this region blender 1 Resistance reduces.
Except three hybrid elements 3, additional hybrid element 3a is also disposed in three lower sections of hybrid element 3.Additional mixing Element 3a is formed and including slit 39 by support 30a and mixing fin 31a.Additional hybrid element 3a passes through two end regions 34a is fixed on the inner sheath surface 20 of housing 2, and is fixed between two end regions 34a in the way of free support.
Fig. 5 is shown with two identical hybrid elements 3,3' point symmetry blender 1.Corresponding hybrid element 3,3' points Bao Kuo not two end regions 34,340 and two join domains 370,380 being arranged between end regions 34,340.End First join domain 370 of region 34 and corresponding support 30 is connected with each other, so that the subregion 301 of support 30 forms closure Unit 300.On the subregion 301 around the support 30 of unit 300, two mixing fins 31 are disposed on support 30. Hybrid element 3 is fixed on blast pipe 40 by the join domain 380 of end regions 340 and second.
The point symmetry blender 1 of illustrative embodiments in Fig. 5 and 7 can equally be combined with deflecting element 6, root It can also be combined according to the specular blender 1 of the illustrative embodiments in Fig. 4 and 6 with deflecting element 6.Such as Fig. 9 and 9a institutes Show, deflecting element 6 is included with the metal plate component 60 of about 20 ° of the angle sv one or more fins 61 risen.Due to Fin 61, exhaust stream along shunting direction V by upward water conservancy diversion so that reducing agent is also washed away upwards.Metal plate component 60 is straight Ground connection is arranged on support 30,30a, and with hybrid element 3,3a formation single-pieces and by phase according to illustrative embodiments The structural detail that same material is made.
Deflecting element 6 includes multiple be arranged to parallel to flow direction S and parallel to the correcting plate of metal plate component 60 62,62', 62 ", the correcting plate causes reducing agent directly to be shunted before blender 1.Correcting plate 62 is disposed directly upon branch On frame 30,30a, and according to illustrative embodiments with hybrid element 3,3a formation single-piece and is made up of identical material Structural detail.
Multiple correction wings risen with reference to flow direction S with 155 ° of angle sk are included according to Fig. 9, correcting plate 62,62', 62 " Piece 64.As Figure 14 is shown specifically, correction fin 64 is partly stamped out correcting plate 62 and along neighbouring correcting plate 62 Direction and/or the direction of metal plate component 60 are protruded from correcting plate 62.Therefore, below correction fin 64, opening 63 is in correspondence It is formed in the region of the correction fin 64 protruded from correcting plate 62 on corresponding correcting plate 62.Correcting fin 64 can be in correction The one or both sides of plate 62 are protruded.
Likewise, the fin 61 of metal plate component 60 is stamped out, so that metal plate component 60 includes corresponding to from metal The opening 63 of the lower section of fin 61 in the region for the fin 61 that board member 60 is protruded.As shown in figure 14, fin 64 is corrected from correcting plate 62 both sides are protruded and fin 61 is protruded from the side of metal plate component 60.
According to Fig. 9, correcting plate 62,62', 62 " include it is multiple drilling 65 rather than correction fins, the drilling along with flowing The boring direction B orientations of bs extensions in angle in 90 ° direction S, by the boring direction, the exhaust stream with reducing agent can be down to Partially deflecting element 6 is flowed through in the direction of central shaft 12.
Fig. 3 also show a part for the gas extraction system 4 as described in Fig. 1 and 2, but in this illustrative embodiments In, blender 1 is combined with the deflecting element 6 built with blender 1 similar manner itself.Such blender 1 is according to figure 10 with multiple flow elements 7 abutted adjacent to each other, and 7' is formed.
Figure 11 illustrate in detail by multiple flow element 7,7' abutted adjacent to each other, the 7 " blenders 1 constituted.Accordingly Flow element 7,7', 7 " formed by the metallic plate 70 of the cross section profile 71 with fluctuating, the metallic plate include the He of front side 73 The multiple passages 72 extended adjacent to each other in the direction parallel to profile axle 74.Two adjacent flow element 7,7' profile axle 74,74' are alternately extended with reference to flow direction S with the angle ps of+40 ° and -40 °.Thus, fluid is by two flow elements 7, and 7' exists Water conservancy diversion up and down simultaneously in passage.
But, according to the present invention, two profile axle 74' with reference to the close center flow element 7' of central planes 10,7 ", 74 " extend in parallel, i.e., with -40 ° of angle ps in direction and size identical, therefore do not abut adjacent to each other.Thus, such as arrow in Figure 10 Expressed, the fluid in the passage formed by two flow element 7', 7 " is only by upward water conservancy diversion, i.e. water conservancy diversion in the same direction. Angle ps is equivalent to the angle ms in exemplary embodiment described above.
Due to the profile axle 74' with reference to the opposed of central plane 10 two flow elements 7' close to each other, 7 " simultaneously, 74 " identical is arranged, therefore blender 1 is achieved with reference to the geometry of the specular of central plane 10.Exhaust stream Part and flow into blender 1 center reducing agent so as in the two flow elements 7', 7 " in one direction by water conservancy diversion.
Figure 12 shows the cross section of blender 1, wherein profile axle 74, and 74' is risen with ± 30 ° of angles.Before blender 1, The deflecting element 6 that arrangement is built with the similar manner of blender 1.Utilize deflecting element 6, multiple metals with cross-sectional profiles 66 Board member 60 is also directly by arrangement adjacent to each other.The profile axle 67,67' of the deflecting element 6 of adjacent metal plate component 60 is not Rise with reference to flow direction S, i.e., they extend parallel to flow direction S.Therefore, deflecting element 6 is corresponding to the two of blender 1 Independent passage, wherein exhaust stream and reducing agent quilt are formed between individual center flow element 7', 7 " independent metal board member 60 To be guided parallel to flow direction S unique direction.
Figure 13 illustrates that correction fin 64, injection direction E, the above-mentioned angle and angle for shunting direction V and flow direction S The angle schematic diagram of ratio.Figure 14 is shown on mixing fin 31 and metallic plate 70, and on shunting direction V and flowing side To S general schematic view.
Figure 15 to 20 depicts the replacement blender recognized with label 400.Blender 400 includes the first hybrid element 402, Second hybrid element 404, the 3rd hybrid element 406 and the 4th hybrid element 408.Each hybrid element 402,404,406,408 that This fixes blender 400 being provided as single piece component.First hybrid element 402 plays fixator or housing and mixing member The effect of part.To realize this function, the first hybrid element 402 includes the first curved wall being spaced with the second curved wall 414 412.The first side wall 412 and second sidewall 414 are connected with each other to limit " U " type by the base 416 of general planar.As illustrated, Base 416 can bend or provided including slight bending bending flex point 415,417.The first side wall 412 includes and the The distal end 418 that the distal end 419 of two side walls 414 is spaced.Blender 400 is placed in blast pipe 40 so that in the middle of end 418,419 Gap alignd with injection device 5.Can along pipe 40 inner surface flow reagent will not because of mixer wall presence and by Limitation, but can be from 418,419 intermediate flows of end downstream.
It is axially extending from base 416 that integrally-formed deflecting element 420 is roughly parallel to flow direction S.Deflecting element 420 include multiple correction fins 422 risen with reference to flow direction with 30 ° of angle A.Mix fin 426 relative to flow direction S with 45° angle B extends.Slit 428 extends into mixing fin 426 with part bifurcated fin.
Second hybrid element 404 includes the first flange 430 being spaced with the second flange 432.Base 434 is by the first flange 430 and second flange 432 be connected with each other.Base 434 is roughly parallel to base 416 and extends and deviate base 416.First flange 430 include orientating as the outer surface 438 engaged with the inner surface 440 of the first side wall 412.First flange 430 by such as welding, The technique of riveting or some other mechanical fastening technique is fixed on the first side wall 412.In a similar manner, the second flange 432 is wrapped Include the outer surface 442 orientated as and engaged with the inner surface 444 of second sidewall 414.
Second flange 432 is fixed on second sidewall 414.Second hybrid element 404 also include relative to flow direction S with One or more correction fins 450 of 40 ° of angle C extensions.Fin 452 is mixed with 40 ° of angle D along in contrast to correction fin 450 Direction extends.In the embodiment that Figure 15 to 20 describes, single correction fin 450 be depicted as being in two it is laterally spaced Mix the upstream of fin 452.The mixing fin 454 of other part bifurcated extends parallel to fin 426.Outer mixing fin 456 Extended with 458 with reference to flow direction S with 45° angle E.It should be noted that angle E need not be equal to angle B, and make mixing fin 454 be many times beneficial to be extended in relative to the nonparallel mode of fin 426.These angles can be changed with Blender 400 in " debugging " particular system is so as to be best implemented with the uniform divided flows of reducing agent.
3rd hybrid element 406 and the second hybrid element 404 are substantially similar.3rd hybrid element 406 includes first and the Two flanges 464,468.First flange 464 and the second flange 468 are connected with each other by base 470.Base 470 is positioned as substantially putting down Row is in flow direction S and base 434.First flange 464 and the second flange 468 are shaped and are placed as and the first hybrid element 402 inner surface 440,444 is fixed.In the mode similar to the second hybrid element 404, the 3rd hybrid element 406 includes correction Fin 474, a pair it is laterally spaced mixing fin 476, the mixing fin 478 of bifurcated and it is external mixing fin 480,482.This is mixed The fin for closing element 406 is roughly parallel to the similar fin of the second hybrid element 404.It should be noted that this relation is only used for Citing, other angles can also be defined.
4th hybrid element 408 and the second hybrid element 404 and the 3rd hybrid element 406 are substantially similar.4th mixing member Part 408 includes the first and second flanges 486,488.First flange 486 and the second flange 488 are connected with each other by base 490.Base 490 are positioned as being roughly parallel to flow direction S and base 470.First flange 486 and the second flange 488 are shaped and placed Fixed for the inner surface 440,444 with the first hybrid element 402.The mode similar to the second hybrid element 404, the 4th mixing member Part 408 includes correction fin 494, a pair laterally spaced mixing fins 496, the mixing fin 498 of bifurcated and external mixing wings Piece 500,502.
5th hybrid element 610 includes the 9th and the tenth flange 684, and 686, they are placed on slot 688, and 690, and it is solid Due to the 7th and the 8th antelabium 692,694.
Once the second hybrid element 404, the 3rd hybrid element 406, the 4th 408 each by of hybrid element are consolidated Due to the first hybrid element 402, electric hybrid module 400 can be placed in discharge duct, the blast pipe 40 for example described before. It should be noted that the first side wall 412 and the size and shape of second sidewall 414 are designed to contact or close to the interior of blast pipe 40 Surface.Blender 400 is inserted blast pipe 40 with required axial location and angle orientation, then passes through any number of bag Include welding, mechanical fasteners, clamping or similar technique and blast pipe 40 is fixed.
Figure 21 depicts the replacement blender recognized with label 400a.Except the first side wall 412a includes being placed in arch section General planar part 413 between 415 and 417, blender 400a and the blender 400 described before are substantially similar.Substantially put down Smooth part 413 is spaced apart with the inner surface of blast pipe 40, and part 415 and 417 is consistent with inner surface and for example, by welding etc. Technique is fixed on inner surface.In an identical manner, second sidewall 414a includes being placed in bent portion 421 and another bent portion General planar core 419 between 423.General planar core 419 is spaced apart with the inner surface of blast pipe 40.
Figure 22 to 24 depicts another replacement blender recognized with label 600.Blender 600 includes multiple lateral separations Hybrid element 602,604,606,608 and 610.Blender 600 includes the housing for receiving 602 to 610 each hybrid element 612.Housing 612 can be independent element and be placed in inside blast pipe, or alternatively, element 612 can the row of representative Tracheae is in itself.
Housing 612 includes openend 614, and multipair slot is axially extending from the openend.First pair of phase of slot 616,618 Mutually abreast terminate at stop surface 617,619 after the axially extending predetermined distance in openend 614.Slot 616,618 can be made Formed for a part for punching operation, make that otch extends through housing 612 and instrument forms inwardly projecting in the operation Lips, such as the first lips 620 and the second lips 622.First lips 620 is roughly parallel to the second lips 622 and extended.
First hybrid element 602 includes the first periphery or flange 624 and is spaced apart and the second almost parallel periphery Part or flange 626.Base 628 is connected with each other the first and second flanges 624,626.First flange 624 extends into close The slot 618 of first lips 620.In a similar manner, the second flange 626 extends into slot 616 and is placed as close to the Two lips 622.First and second flanges 624,626 are fixed on the first and second lips 620,622 by welding or soldering.Flange 624,626 distal tip is to the lower section of cylinderical surface 632 limited by the major part of housing 612.By this way, mix Device 600 can be inserted easily the discharge duct with circular cross section.Base 628 is depicted as general planar and including one To axially extending rib 636,638.Rib 636,638 sets flex point, and the first hybrid element 602 is bent to conform to around the flex point According to the increase of the component size of thermal coefficient of expansion.It should be noted that any amount of geometric properties can be included to obtain Flowing and mixed characteristic needed for obtaining.For example, it is envisioned that any hybrid element in 602,604,606,608,610 can be wrapped Include one or more bendings similar in appearance to correction fin 450 and/or mixing fin 476,478 or 480 or protrusion tab.
It is mixed that second hybrid element 604 is substantially similar to first with the third and fourth axially extending flange 642,644 Close element 602.Second pair of slot 646,648 extends through housing 612 and receives the third and fourth flange 642,644 respectively.The Two hybrid elements 604 are fixed on the third and fourth lips 647,649 of housing 612.
A pair of relative breach 650,652 are formed in housing 612.Slot 654,656 is extended through in breach 650,652 Cross housing 612.Such as lips 620,622, the lips that extends internally not are formed from the housing 612 close to slot 654,656. It is spaced and between the end face 657,659 of housing 612 facing with each other on the contrary, slot 654 is placed on.3rd hybrid element 606 include the 5th and the 6th flange 660 and 662 that is generally radially extending and extending into slot 654,656.
3rd hybrid element 606 includes the base portion offset from the periphery or flange 660,662 radially extended 664.Base portion 664 is connected with each other by inclined wall 668,670 and the flange 660,662 radially extended, to ensure blender 600 can bear repeatedly to be heated with cooling events and will not due to hybrid element thermal coefficient of expansion and by the shadow in structure Ring.Each hybrid element includes bending or some geometries of the outer radial positioning of the base portion towards central flat, To provide the flex point of bending.During heating, when the base portion width increase of center general planar, each hybrid element can needed Will when bend and be applied to power on housing 612 to alleviate pressure and minimize.It is also contemplated that one or more is mixed Center base part and coplanar periphery can be included by closing element.Housing by including the flexible member in view of thermal expansion, One part of such as breach 650.In this construction, hybrid element is not provided with flex point.
Return to Figure 22 to 24 embodiment, it should be noted that periphery or flange 660,662 be not upwarp and Base portion 664 is generally parallel to extend.So, a surface of flange 660 is placed on close to end face 657, and flange 660 opposed surface is placed on close to end face 659.Identical arrangement is present in flange 662 and end face border slot 656.
Except the 4th hybrid element 608 interval the 7th and the 8th flange 674,676 along the third and fourth flange 642,644 opposite directions stretch out, and the 4th hybrid element 608 is substantially similar to the second hybrid element 604.To accommodate this cloth Put, the 5th and the 6th lips 678,680 extend internally towards the third and fourth lips 647,649.
Each hybrid element can use the punching press or shaping operation of metallic plate to be formed.The size and dimension of hybrid element can To standardize or be individually adapted for specific application.Although in addition, it should be noted that accompanying drawing is depicted with five mixing The blender of element, other blenders can also be envisioned for having less or more hybrid element than shown.For example, Figure 23 and 24 depicts blender 600a.Blender 600a and blender 600 are substantially similar.Therefore, similar element can by with The similar mark of the reference with subscript suffix " a ".Blender 600a includes the first hybrid element 604a, the second mixing member Part 606a and the 3rd hybrid element 608a.Housing 612a only includes the slot of necessary amount to store these hybrid elements.
Figure 25 to 27 depicts replacement blender 700, and the blender includes the first to the 6th hybrid element, is respectively 702,704,706,708,710 and 712.Except the main part of each hybrid element is formed to have the angle relative to it The flat board of the general planar of the fin of extension, the hybrid element of blender 700 and the hybrid element and blender of blender 400 600 hybrid element 606 is substantially similar.What each hybrid element 702-710 included being identified with " a " suffix upwarps mixing fin. Hybrid element 712 include with towards mixing fin 702a-710a opposite directions correction fin 712a stretch out it is inclined Turn element 716.Hybrid element 704 to 712 also includes multiple being located at each hybrid element core and being identified with " b " suffix Afterbody mixing fin.Element 704 to 710 also includes the laterally spaced external mixing fin of afterbody for being identified with subscript " c " suffix. It should be noted that the quantity of every kind of mixing fin and the angle that they extend from the base portion of general planar can specially be determined System, best to shunt the reagent of injection in specific exhaust-gas treatment system.
Each hybrid element includes the tongue piece part with the width reduced, and the tongue piece part, which has, includes " d " suffix Hybrid element reference, the tongue piece part and with full width and with " e " suffix identify main part it is coplanar Extension.The width of tongue piece is reduced the inside substantial cylindrical surface 718 with clear and definite ring 720.
Ring 720 includes multiple grooves 724 extended radially inwardly.Each groove includes extending through its slot 726.It is recessed Groove and slot are arranged in pairs and identified with suffix letter " a " to " l ".Slot also by the station location marker according to pairing it is corresponding after Sew.The tongue piece part of the width of reduction with " d " suffix is firstly inserted into ring 720.Wider main part with " e " suffix The peripheral part divided extends through corresponding slot pair.For example, main part 702e peripheral part extends laterally into slot 726a and 726b.As discussed previously with respect to the description of the 3rd hybrid element 606, the axial location of each hybrid element 702 to 712 is by phase The length for the slot answered and in the tongue piece part with " d " suffix and the transition being identified between the body portion of " e " suffix Axial location is limited.
The side for being positioned over each slot 726 is flexible member 730, and another flexible member 732 is positioned over slot 726 Opposite side.In order to clear, the 730b and 732b that only has elastic component is identified in Figure 26 and 27.Flexible member 730,732 is in warm Radially outward deflected during event, the temperature of hybrid element 702 rises in the incident heat and its width is due to linear thermal expansion Coefficient and correspondingly increase.When temperature change causes the hybrid element change in size of correlation, remaining flexible member is served Identical is acted on.
Figure 28 depicts replacement blender 800.Blender 800 includes being substantially similar to the blender of description before one Blender 802, the blender described before includes blender 1, blender 400, blender 600 or blender 700.Blender 800 are combined blender 802 with secondary mixer 804 to improve the shunting of the reagent in blast pipe 40.
Blender 802 includes uppermost mixing fin 806 backward, and this is substantially similar to the mixing fin of Figure 18 descriptions Mixing fin 31 shown in 500 or Figure 39 a.Blender 800 is combined the composite character of blender 802 with secondary mixer 804 To solve the problem of reagent of injection flows on or near the upper surface 810 of blast pipe 40.Upper surface 810 is defined as in note Enter the part of the inner surface for the blast pipe 40 that the approximate angle position of device 5 downstream extends.Secondary mixer 804 provides exhaust The flowing amendment of stream is shunted with the reagent for improving downstream.
Secondary mixer 804 is depicted as the approximately spherical projection 814 radially-inwardly protruded from upper surface 810.Projection 814 include the point 816 of about 10% maximum radial inward position of the diameter of retraction blast pipe 40.The quilt of secondary mixer 804 It is positioned over the outgoing event with blender 802.Particularly, the structure lines downstream extended from mixing fin 806 are depicted 820.Structure lines 820 intersect with secondary mixer 804 in the position that projection 814 continues to extend radially inwardly.In other words, structure Upstream position of the line 820 with projection 814 in point 816 intersects.In the specific example described in figure, structure lines 820 and projection 814 Intersect at a point, the 25% of projection 814 is located at structure lines 820 and projection the 75% of intersection point upstream and projection 814 at this point The downstream of intersection point between 814.
Advantageously, secondary mixer 804 minimum provided seldom or presses after not providing and influence using it to inner process.When When showing 7-12% raising using only the reagent uniformity of the arrangement of blender 802, exhaust velocity distribution keeps substantially uniform. The computational fluid dynamics modeling of indicator concentration and the gradient of Species distributing is mixed by using blender 802 with secondary The combination of device 804 is spread.It is contemplated that projection 814 can cause structure lines 820 to intersect with secondary mixer 804 with axially position Position in the range of the 10% to 50% of the axial length of projection.By this way, the exhaust moved along upper surface 810 and Reagent is radially-inwardly deflected, and the exhaust and reagent through mixing fin 806 are guided towards radially outward direction.
The illustrative embodiments for the present invention that foregoing description is only disclose and described.Obviously, the technology of this area Personnel can carry out various changes, change and modification to the present invention without departing under according to foregoing description, drawings and claims State spirit and scope of the invention as.

Claims (21)

1. a kind of blender for being used to mix the fluid for injecting blast pipe with exhaust stream, the blender includes:
First hybrid element, first hybrid element includes the bottom for being connected with each other the second sidewall of the first side wall and interval Seat, the first and second side walls each include the free distal end being spaced, the size and dimension of the part of the first and second side walls It is designed to adapt to the inner surface of blast pipe so that side wall is suitable to be fixed on blast pipe, the inner surface of base and blast pipe It is spaced apart, base includes orientating the deflecting element of the fluid impact injected as and is positioned at the mixing wing in deflecting element downstream Piece, the fluid of injection is mixed with exhaust;And
Second hybrid element, second hybrid element includes the bottom for being connected with each other the first and second mounting flanges separated Seat, the first and second mounting flanges are fixed in the inner surface of the first and second side walls, and the second hybrid element includes mixing fin, To change exhaust stream direction.
2. blender according to claim 1, further comprises the 3rd hybrid element, the 3rd hybrid element includes will The base that the third and fourth mounting flange separated is connected with each other, the third and fourth mounting flange is fixed in the first and second sides The inner surface of wall, the 3rd hybrid element includes mixing fin, to change exhaust stream direction.
3. blender according to claim 2, wherein the base of second hybrid element is roughly parallel to the described 3rd The base extension of hybrid element.
4. blender according to claim 3, wherein second and the 3rd the mixing fin of hybrid element be substantially parallel to each other Ground extends.
5. blender according to claim 1, wherein the base of the first and second hybrid elements prolongs substantially parallel to each other Stretch.
6. blender according to claim 1, wherein when being measured from the center of the blast pipe, the first and second side walls The circumferentially spaced angle for being less than 90 ° in distal end.
7. blender according to claim 1, wherein the first and second side wall extension axial lengths, the deflecting element leads to Cross and be positioned at outside axial length and stretch out the first and second side walls.
8. blender according to claim 7, wherein being located in the axial direction in the opposite side of the first and second side walls Mixing fin outside length is used as deflecting element.
9. blender according to claim 1, wherein the deflecting element includes being roughly parallel to the exhaust stream direction General planar part, and the correction fin extended at a certain angle relative to the exhaust stream direction.
10. blender according to claim 1, wherein the part of the first and second side walls includes circular shape.
11. blender according to claim 1, wherein exhaust stream direction of the mixing fin relative to the blender upstream Extend in substantially 40 degree to 45 degree of angular ranges.
12. blender according to claim 11, wherein exhaust of the deflecting element relative to the blender upstream Direction is flowed with the angle of substantially 30 degree to extend.
13. blender according to claim 1, wherein gap and the injection between the distal end of the first and second side walls Fluid be aligned with common angular orientation.
14. blender according to claim 1, wherein the first side wall includes being connected with each other by the part of general planar The first bent portion and the second bent portion, flat part is suitable to be spaced apart with the inner surface of the blast pipe.
15. blender according to claim 14, wherein the second sidewall includes mutually being interconnected by the part of general planar The first bent portion and the second bent portion connect, the flat part of the second sidewall is roughly parallel to the first side wall Flat part extension.
16. a kind of blender for being used to mix the fluid for injecting blast pipe with exhaust stream, the blender includes:
Housing, the housing includes the second sidewall at the first side wall and interval, and the first and second side walls respectively include spaced Free distal end, wherein the gap between the distal end of the first and second side walls is aligned with the fluid injected with common angular orientation, The part of wherein the first and second side walls is adapted for secure to blast pipe;
First hybrid element, first hybrid element includes orientating as to be deflected by the general planar of the fluid impact injected Element and the multiple correction fins protruded at a certain angle from deflecting element;And
Second hybrid element, second hybrid element the first and second side walls are connected with each other and with the first hybrid element substantially Extend parallel to, second hybrid element includes mixing fin, to change exhaust stream direction.
17. the blender according to claim 16, wherein first and second side wall extends axial length, the deflection Element stretches out first and second side wall by being positioned at outside axial length.
18. the blender according to claim 17, wherein the deflecting element extends with being roughly parallel to exhaust stream direction In the upstream of first and second side wall.
19. blender according to claim 16, wherein the first side wall is included perpendicular to deflecting element extension General planar part, and be positioned as being adapted for secure between the part of the first side wall of the blast pipe.
20. blender according to claim 16, wherein the correction fin includes forming the deflecting element and described The flip portion of the common single plate of first hybrid element, the correction fin includes free edge and coupling part.
21. blender according to claim 16, wherein edge includes the mixing of upset to first hybrid element behind Fin.
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JP6114391B2 (en) 2017-04-12
KR101696203B1 (en) 2017-01-13

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