CN104516305A - Method for detecting weights of products and treating sub-quality products - Google Patents
Method for detecting weights of products and treating sub-quality products Download PDFInfo
- Publication number
- CN104516305A CN104516305A CN201310460609.2A CN201310460609A CN104516305A CN 104516305 A CN104516305 A CN 104516305A CN 201310460609 A CN201310460609 A CN 201310460609A CN 104516305 A CN104516305 A CN 104516305A
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- China
- Prior art keywords
- counter
- product
- control module
- travelling belt
- weight sensor
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
Abstract
The invention provides a method for detecting weights of products and treating sub-quality products. In the method, a conveying belt (1a), a conveying belt (1b), a weight sensor (2), a control module (3), an adding counter (4), a manipulator (5), an infrared scanning device (6), an alarming device (7) and an adding counter (9) are used; the weight sensor (2) is connected with the adding counter (4), is positioned on the conveying belt (1a) and is connected with the control module (3); the manipulator (5) is controlled to move; the infrared scanning device scans and records bar codes; the adding counter (9) is positioned on the conveying belt (1b); and information feedback of the adding counter (9) and information feedback of the adding counter (4) in each period play an important role in the alarming device (7).
Description
Technical field
Type of the present invention belongs to mechanical field, particularly the disposal route of a kind of product weight detection and substandard product.
Background technology
To detect for the product dispatched from the factory, adopt weight detecting as the qualified index of its product for some product, and after detecting, inspection is returned often for underproof product treatment, but often there are some substandard products to flow down because the process that is not able to do in time makes it return, the decline of product percent of pass can be caused.
Current existence is use thrust unit to be shifted onto to concentrate in together by substandard product and finally carry out unifying to process on one side for the process of substandard product, but product itself has a speed, the position that thrust unit needs to consider the speed of streamline, product lands, the improper meeting of position makes the damage of the product causing speed change, and sometimes also can cause the blocking of travelling belt, relatively be adapted at the fewer also shorter situation of streamline, compare the disposal route needing industrialization, robotization in the industry of centralization producing streamline.
Summary of the invention
Before solving product export, carry out weight detecting, be not suitable for Automation Industry problem for substandard product centralization place, type of the present invention provides the method for the detection of a kind of product weight and substandard product process, and ensure that the qualification rate of the product that dispatches from the factory.
In order to achieve the above object, type of the present invention is by the following technical solutions: type of the present invention comprises travelling belt (1a), travelling belt (1b), weight sensor (2), control module (3), up counter (4), mechanical arm (5), infrared scanning device (6), warning device (7), up counter (9), described weight sensor (2) connects forward-backward counter, be positioned on travelling belt (1a), be connected with control module (3), control mechanical arm (5) motion and scan record strip shape code with infrared scanning device; Up counter (9) is positioned on travelling belt (1b), and the data message that in same period, up counter (9) and up counter (4) feed back plays an important role to warning device (7).
Preferably, control module can be PLC, also can be single-chip computer control system; Product has certain time delay when quality testing is carried out in weight sensor (2) position.
The beneficial effect of type of the present invention: by comparing the data that same period inside counting device (4) and up counter (9) feed back, ensure that the correct playback of specification product and substandard product, ensuring the quality of products and speed; Weight sensor (2) is connected with control module (3), the weight information of product is fed back to control module (3), control gripper (5) underproof product reflux is heavily examined, prevent the blocking causing travelling belt, also the damage of substandard product can not be caused, realize weight detecting, robotization that substandard product rationally processes, intellectuality, replace manual operation, raise the efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of type of the present invention;
Fig. 2 is type workflow of the present invention;
Fig. 3 is type warning device fundamental diagram of the present invention.
Embodiment
Known as shown in Figure 1, type of the present invention type of the present invention comprises travelling belt (1a), travelling belt (1b), weight sensor (2), control module (3), up counter (4), mechanical arm (5), infrared scanning device (6), warning device (7), up counter (9), described weight sensor (2) is positioned on travelling belt (1a), be connected with control module (3) by comparer, control mechanical arm (5) motion, up counter (4) is also connected with between weight sensor (2) and control module (3), infrared scanning device (6), for recording number and the bar code information of substandard product, described mechanical arm (5) comprises corpus unguis (51), lifting shaft (52), rotating shaft (53), telescopic shaft (55), there is coarse rubber buffer band (54) on the surface of its corpus unguis (51) contact product, buffer mechanism corpus unguis (51), to increasing and its friction force outside the pressure of product, can not cause the landing of product, up counter (9) on travelling belt (1b), for recording the substandard product number returned, in one-period, counter (4) alarm device (7) different from the number that counter (9) records can give a warning and notify.
The invention provides the disposal route of weight detecting to product and substandard product, the trend of robotization, intelligent and industrialization, preferably described control module can be PLC, also can be single-chip computer control system, for the sensitivity reducing sensor causes the error of weight detecting, be in when quality testing is carried out in weight sensor (2) position at product and have certain time delay, ensure that the value recorded can feed back to control module.
In use, the weight of product is converted to electric signal by weight sensor (2), whether qualified by comparer comparative product weight, record its number for substandard product counter (4), the information on infrared scanner (6) scanner bar code also passes to computing machine; By the mould of comparer number conversion, analog quantity is converted to computerese and sends control module (3) to, control module (3) intellectual analysis treatment product information, control the motion of mechanical arm (5), the rotating shaft (52) of gripper (5), lifting shaft (53) and telescopic shaft (55) acting in conjunction, drive corpus unguis (51) to be delivered to by underproof product travelling belt (1b) returns and heavily examine; Up counter (9) is positioned on travelling belt (1b), and record returns the number heavily examined; Up counter (9) is connected with comparer with up counter (4), can control warning device (7) and send warning report when the number within the same cycle is different; Can be pushed in backflow travelling belt (1b) by mechanical arm (5) for underproof product, in order to avoid cause the blocking of travelling belt (1), the situation that applicable single line streamline or many streamlines work simultaneously, realization is dispatched from the factory, and product weight detects, substandard product refluxes the robotization heavily examined, replace manual operation, raise the efficiency.
Claims (3)
1. product weight detects and a substandard product disposal route, comprises travelling belt (1a), travelling belt (1b), weight sensor (2), control module (3), up counter (4), mechanical arm (5), infrared scanning device (6), warning device (7), up counter (9).
2. it is characterized in that: described weight sensor (2) connects forward-backward counter, is positioned on travelling belt (1a), by being connected with control module (3) after Mo number conversion, controlling mechanical arm (5) motion and scanning record strip shape code with infrared scanning device; Up counter (9) is positioned on travelling belt (1b), and the data message that up counter (9) and up counter (4) feed back in one-period plays an important role to warning device (7).
3. product weight according to claim 1 detects and substandard product disposal route, it is characterized in that: described control module can be PLC, also can be single-chip computer control system, product has certain time delay when quality testing is carried out in weight sensor (2) position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201310460609.2A CN104516305A (en) | 2013-10-08 | 2013-10-08 | Method for detecting weights of products and treating sub-quality products |
Applications Claiming Priority (1)
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CN201310460609.2A CN104516305A (en) | 2013-10-08 | 2013-10-08 | Method for detecting weights of products and treating sub-quality products |
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CN104516305A true CN104516305A (en) | 2015-04-15 |
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CN201310460609.2A Pending CN104516305A (en) | 2013-10-08 | 2013-10-08 | Method for detecting weights of products and treating sub-quality products |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106326977A (en) * | 2016-08-29 | 2017-01-11 | 余玉峰 | Battery production monitoring method |
CN107621467A (en) * | 2017-10-17 | 2018-01-23 | 天津市久跃科技有限公司 | A kind of pipelined video detection means |
CN108801410A (en) * | 2018-08-28 | 2018-11-13 | 陕西智多搭智能科技有限公司 | Iron and steel casting weight qualification rate detection device |
CN109178905A (en) * | 2018-07-23 | 2019-01-11 | 芜湖佩林郁松计量科技有限公司 | A kind of conveying device with function of measuring |
CN109406533A (en) * | 2018-10-25 | 2019-03-01 | 北京阿丘机器人科技有限公司 | A kind of detection system and method for surface defects of products |
-
2013
- 2013-10-08 CN CN201310460609.2A patent/CN104516305A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106326977A (en) * | 2016-08-29 | 2017-01-11 | 余玉峰 | Battery production monitoring method |
CN107621467A (en) * | 2017-10-17 | 2018-01-23 | 天津市久跃科技有限公司 | A kind of pipelined video detection means |
CN109178905A (en) * | 2018-07-23 | 2019-01-11 | 芜湖佩林郁松计量科技有限公司 | A kind of conveying device with function of measuring |
CN108801410A (en) * | 2018-08-28 | 2018-11-13 | 陕西智多搭智能科技有限公司 | Iron and steel casting weight qualification rate detection device |
CN109406533A (en) * | 2018-10-25 | 2019-03-01 | 北京阿丘机器人科技有限公司 | A kind of detection system and method for surface defects of products |
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WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150415 |
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WD01 | Invention patent application deemed withdrawn after publication |