CN104513793A - Aerobic solid-state fermentation system - Google Patents
Aerobic solid-state fermentation system Download PDFInfo
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- CN104513793A CN104513793A CN201410700256.3A CN201410700256A CN104513793A CN 104513793 A CN104513793 A CN 104513793A CN 201410700256 A CN201410700256 A CN 201410700256A CN 104513793 A CN104513793 A CN 104513793A
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
- C12M23/04—Flat or tray type, drawers
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/48—Holding appliances; Racks; Supports
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/52—Mobile; Means for transporting the apparatus
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
- C12M33/04—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus by injection or suction, e.g. using pipettes, syringes, needles
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
- C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
- C12M41/20—Heat exchange systems, e.g. heat jackets or outer envelopes the heat transfer medium being a gas
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
- C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
- C12M41/40—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure
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Abstract
The invention discloses an aerobic solid-state fermentation system, a fermentation rack body (1) is arranged inside a fermentation chamber, a steam generator, a bacteria strain can, a high-pressure water pump, an air filter and an air compressor are arranged outside the fermentation chamber, the fermentation rack body (1) is internally provided with a tray (6), a spraying device (10) is arranged above the tray, the spraying device is connected with a first reversing valve through a connecting pipe (3), the first reversing valve is connected with the steam generator, the bacteria strain can, the high-pressure water pump and the air filter through a pipeline, the air compressor is connected with a second reversing valve, the second reversing valve is connected with the bacteria strain can and the air filter through a pipeline. The aerobic solid-state fermentation is carried out in a confined space, inoculation and fermentation processes are sealed without the need to enter the fermentation chamber, so that mixed bacteria in the fermentation process contamination can be avoided, inoculation moisture and air can be transported and enter into a fermentation device together with high temperature steam by the same pipeline, pollution caused by unhygienic pipelines can be effectively prevented, moisture and air can be timely and conveniently introduced from the outer side of the fermentation chamber, and the fermentation process is more uniform and efficient.
Description
Technical field
The present invention relates to a kind of fermentation system, specifically a kind of aerobic solid fermentation system.
Background technology
Current, in aerobic solid fermentation process, need the step such as high-temperature sterilization, inoculation, these operations need people to enter in proving room to operate mostly, and the turnover of the opening that proving room is frequent and operator can cause fermenting process living contaminants; In addition, in large-scale proving room, artificial inoculation course work amount is large, and in order to meet air required in microorganism growth process and humidity, also need regularly respectively to pass into sterile air and moisture to fermenter, work numerous and diverse, efficiency is lower.
Summary of the invention
For above-mentioned prior art Problems existing, the invention provides a kind of aerobic solid fermentation system, ensure that fermenting process carries out in enclosed space, inoculation and fermenting process do not need to enter in proving room, avoid the living contaminants of fermenting process; Sterile air and high pressure water can pass in time from proving room outside, make aerobic solid fermentation process more homogeneous, efficient.
For achieving the above object, the technical solution used in the present invention is: a kind of aerobic solid fermentation system, comprise fermenting frame body, vapour generator, seeding tank, high-pressure hydraulic pump, air filter, air compressor machine, tensimeter, thermometer and wet bulb thermometer, fermenting frame body is placed in proving room, multiple layer tray is provided with in fermenting frame body, the top of pallet is provided with flusher, vapour generator, seeding tank, high-pressure hydraulic pump, air filter, air compressor machine, tensimeter, thermometer and wet bulb thermometer are placed in outside proving room, flusher connects the first reversing valve by pipe connecting, first reversing valve by pipeline respectively with vapour generator, seeding tank, high-pressure hydraulic pump, air filter connects, air compressor machine outlet connection second reversing valve, second reversing valve is connected with seeding tank and air filter respectively by pipeline.
Further, fermenting frame body side is provided with pallet rotary mechanism, pallet rotary mechanism comprises rotation hand wheel, gear and transmission chain, pallet is provided with central shaft, and transmission chain is through gear, and two ends are connected on pallet, the rotation driven gear of rotation hand wheel and transmission chain, pallet is rotated along central shaft, on demand the angle of adjusting tray, facilitate the collection of material after fermentation ends.
Preferably, flusher comprises multiple shower nozzles in transfer lime and adjustable sprinkling direction, transfer lime extends to the top of every layer of pallet along the sidewall of fermenting frame body, nozzle connecting is connected on transfer lime, is divided into the top that two rows are arranged in pallet, and the distributed structural arrangement of shower nozzle can make sprinkling more even, the direction of adjustment shower nozzle before using, aim at pallet, sprinkling direction can be regulated according to the needs of sterilizing and inoculation fermentation process, reach better effect.
Further, fermenting frame body is arranged the scroll wheel that can roll along the guide rail of proving room ground configuration, the setting of guide rail and scroll wheel makes the layout of fermenting frame body in proving room more succinct, also facilitates the movement of fermenting frame body position.
Preferably, for ease of ventilating and sterilizing, pallet is mesh structure.
Substratum to be transported in proving room uniform spreading on pallet after, proving room hermatic door is closed, and proving room is in strict seal state, does not have other factors of carrying disease germs to get involved; Before inoculation, be switched on the pipeline be connected with vapour generator by the first reversing valve, high-temperature steam is transported to flusher through pipe connecting, is sprayed onto on pallet, carries out high-temperature sterilization to the substratum on pallet; After sterilizing terminates, first reversing valve is switched on the pipeline be connected with air filter, the second reversing valve that air compressor machine exports is switched on the pipeline be connected with air filter simultaneously, air is transported to flusher by air compressor machine and air filter, and the temperature of the substratum on pallet is down to room temperature; During inoculation, the first reversing valve is switched on the pipeline be connected with seeding tank, the second reversing valve is switched on the pipeline be connected with seeding tank simultaneously, under the pressure effect of air compressor machine, bacterial classification in seeding tank is transported to flusher, is sprayed onto on pallet, the material on pallet is inoculated; In fermenting process, first reversing valve is switched on the pipeline be connected with high-pressure hydraulic pump, sterilized water is transported to flusher by high-pressure hydraulic pump, be sprayed onto on pallet, meet the requirement of fermentation materials to humidity, when needing ventilation, first reversing valve is switched on the pipeline be connected with air filter, be switched to by second reversing valve on the pipeline be connected with air filter, air is transported to flusher by air compressor machine and air filter simultaneously, ventilates to the material on pallet.During the fermentation, according to fermentation outdoor thermometer registration, logical sterile air regulates the temperature in proving room as required; According to the humidity of fermentation outside humidity meter display, pass into sterilized water as required; According to the pressure of proving room external pressure meter display, pass into sterile air as required and ventilate, the moment keeps being in barotropic state in proving room, prevents miscellaneous bacteria from entering.
The present invention ensures that fermenting process carries out in enclosed space, and inoculation and fermenting process do not need to enter in proving room, and proving room strict seal, avoids the living contaminants of fermenting process; The conveying of inoculation, moisture air with can the high-temperature steam of sterilizing enter in fermentation unit through same pipeline, effectively prevent due to the unhygienic living contaminants caused of inoculation pipeline; Sterile air and sterilized water share an air compressor machine, and what facilitate empty G&W passes into timely switching; Aerobic solid fermentation process is more homogeneous, efficient, meets microbial growth and metabolic conditions; The setting of multiple layer tray, can effectively utilize proving room internal space, cost-saving.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention;
Fig. 2 is the structural representation of fermenting frame body of the present invention;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the schematic diagram of pallet rotary mechanism of the present invention;
Fig. 5 is the schematic diagram of flusher of the present invention.
In figure, 1, fermenting frame body, 2, rotation hand wheel, 3, pipe connecting, 4, scroll wheel, 5, guide rail, 6, pallet, 7, gear, 8, transmission chain, 9, central shaft, 10, flusher, 11, sidewall, 12, transfer lime, 13, shower nozzle.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figures 1 to 5, a kind of aerobic solid fermentation system, comprise fermenting frame body 1, vapour generator, seeding tank, high-pressure hydraulic pump, air filter, air compressor machine, tensimeter, thermometer and wet bulb thermometer, fermenting frame body 1 is placed in proving room, multiple layer tray 6 is provided with in fermenting frame body 1, the top of pallet 6 is provided with flusher 10, vapour generator, seeding tank, high-pressure hydraulic pump, air filter, air compressor machine, tensimeter, thermometer and wet bulb thermometer are placed in outside proving room, flusher 10 connects the first reversing valve by pipe connecting 3, first reversing valve by pipeline respectively with vapour generator, seeding tank, high-pressure hydraulic pump, air filter connects, air compressor machine outlet connection second reversing valve, second reversing valve is connected with seeding tank and air filter respectively by pipeline.
Substratum to be transported in proving room uniform spreading on pallet 6 after, proving room hermatic door is closed, and proving room is in strict seal state, does not have other factors of carrying disease germs to get involved; Before inoculation, be switched to by the first reversing valve on the pipeline be connected with vapour generator, high-temperature steam is transported to flusher 10 through pipe connecting 3, is sprayed onto on pallet 6, carries out high-temperature sterilization to the substratum on pallet 6; After sterilizing terminates, first reversing valve is switched on the pipeline be connected with air filter, the second reversing valve that air compressor machine exports is switched on the pipeline be connected with air filter simultaneously, air is transported to flusher 10 by air compressor machine and air filter, and the temperature of the substratum on pallet 6 is down to room temperature; During inoculation, first reversing valve is switched on the pipeline be connected with seeding tank, second reversing valve is switched on the pipeline be connected with seeding tank simultaneously, under the pressure effect of air compressor machine, bacterial classification in seeding tank is transported to flusher 10, be sprayed onto on pallet 6, the material on pallet 6 is inoculated; In fermenting process, first reversing valve is switched on the pipeline be connected with high-pressure hydraulic pump, sterilized water is transported to flusher 10 by high-pressure hydraulic pump, be sprayed onto on pallet 6, meet the requirement of fermentation materials to humidity, when needing ventilation, first reversing valve is switched on the pipeline be connected with air filter, be switched to by second reversing valve on the pipeline be connected with air filter, air is transported to flusher 10 by air compressor machine and air filter simultaneously, ventilates to the material on pallet 6.During the fermentation, according to fermentation outdoor thermometer registration, logical sterile air regulates the temperature in proving room as required; According to the humidity of fermentation outside humidity meter display, pass into sterilized water as required; According to the pressure of proving room external pressure meter display, pass into sterile air as required and ventilate, the moment keeps being in barotropic state in proving room, prevents miscellaneous bacteria from entering.
Further, fermenting frame body 1 side is provided with pallet rotary mechanism, pallet rotary mechanism comprises rotation hand wheel 2, gear 7 and transmission chain 8, pallet 6 is provided with central shaft 9, and transmission chain 8 is through gear 7, and two ends are connected on pallet 6, the rotation driven gear 7 of rotation hand wheel 2 and transmission chain 8, pallet 6 is rotated along central shaft 9, on demand the angle of adjusting tray 6, facilitate the collection of material after fermentation ends.
Preferably, flusher 10 comprises multiple shower nozzles 13 in transfer lime 12 and adjustable sprinkling direction, transfer lime 12 extends to the top of every layer of pallet 6 along the sidewall 11 of fermenting frame body 1, shower nozzle 13 is connected on transfer lime 12, is divided into the top that two rows are arranged in pallet 6, and the distributed structural arrangement of shower nozzle 13 can make sprinkling more even, the direction of adjustment shower nozzle 13 before using, aim at pallet 6, sprinkling direction can be regulated according to the needs of sterilizing and inoculation fermentation process, reach better effect.
Further, fermenting frame body 1 is arranged the scroll wheel 4 that can roll along the guide rail 5 of proving room ground configuration, the setting of guide rail 5 and scroll wheel 4 makes the layout of fermenting frame body 1 in proving room more succinct, also facilitates the movement of fermenting frame body 1 position.
Preferably, for ease of ventilating and sterilizing, pallet 6 is mesh structure.
Claims (5)
1. an aerobic solid fermentation system, comprise fermenting frame body (1), vapour generator, seeding tank, high-pressure hydraulic pump, air filter, air compressor machine, tensimeter, thermometer and wet bulb thermometer, fermenting frame body (1) is placed in proving room, multiple layer tray (6) is provided with in described fermenting frame body (1), tensimeter, thermometer and wet bulb thermometer are placed in outside proving room, it is characterized in that, the top of described pallet (6) is provided with flusher (10), vapour generator, seeding tank, high-pressure hydraulic pump, air filter and air compressor machine are placed in outside proving room, flusher (10) connects the first reversing valve by pipe connecting (3), first reversing valve by pipeline respectively with vapour generator, seeding tank, high-pressure hydraulic pump, air filter connects, air compressor machine outlet connection second reversing valve, second reversing valve is connected with seeding tank and air filter respectively by pipeline.
2. aerobic solid fermentation system according to claim 1, it is characterized in that described fermenting frame body (1) side is provided with pallet rotary mechanism, described pallet rotary mechanism comprises rotation hand wheel (2), gear (7) and transmission chain (8), pallet (6) is provided with central shaft (9), described transmission chain (8) is through gear (7), two ends are connected on pallet (6), the rotation driven gear (7) of rotation hand wheel (2) and transmission chain (8), make pallet (6) rotate along central shaft (9).
3. aerobic solid fermentation system according to claim 1 and 2, it is characterized in that described flusher (10) comprises multiple shower nozzles (13) in transfer lime (12) and adjustable sprinkling direction, transfer lime (12) extends to the top of every layer of pallet (6) along the sidewall (11) of fermenting frame body (1), shower nozzle (13) is connected on transfer lime (12), is divided into the top that two rows are arranged in pallet (6).
4. aerobic solid fermentation system according to claim 1 and 2, is characterized in that described fermenting frame body (1) above arranges the scroll wheel (4) that can roll along the guide rail of proving room ground configuration (5).
5. aerobic solid fermentation system according to claim 1 and 2, is characterized in that described pallet (6) is mesh structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410700256.3A CN104513793A (en) | 2014-11-28 | 2014-11-28 | Aerobic solid-state fermentation system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410700256.3A CN104513793A (en) | 2014-11-28 | 2014-11-28 | Aerobic solid-state fermentation system |
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| Publication Number | Publication Date |
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| CN104513793A true CN104513793A (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410700256.3A Pending CN104513793A (en) | 2014-11-28 | 2014-11-28 | Aerobic solid-state fermentation system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107475091A (en) * | 2017-09-27 | 2017-12-15 | 山东劲牛生物科技股份有限公司 | A kind of installation for fermenting and fermentation process for solid fermentation bacillus subtilis |
| CN112608837A (en) * | 2020-12-30 | 2021-04-06 | 西北大学 | Biological enzyme catalytic reaction device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2477646Y (en) * | 2001-05-08 | 2002-02-20 | 冯超 | Biochemical incubator |
| CN202530079U (en) * | 2012-04-28 | 2012-11-14 | 娄底市裕德科技有限公司 | Multi-functional spray solid-state fermentation tank |
| US20140182197A1 (en) * | 2013-01-03 | 2014-07-03 | Fung Gin Da Energy Science And Technology Co., Ltd. | Rotary type automatic agricultural cultivating equipment |
| CN204369889U (en) * | 2014-11-28 | 2015-06-03 | 徐州市悬水湖农业科技发展有限公司 | Aerobic solid fermentation system |
-
2014
- 2014-11-28 CN CN201410700256.3A patent/CN104513793A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2477646Y (en) * | 2001-05-08 | 2002-02-20 | 冯超 | Biochemical incubator |
| CN202530079U (en) * | 2012-04-28 | 2012-11-14 | 娄底市裕德科技有限公司 | Multi-functional spray solid-state fermentation tank |
| US20140182197A1 (en) * | 2013-01-03 | 2014-07-03 | Fung Gin Da Energy Science And Technology Co., Ltd. | Rotary type automatic agricultural cultivating equipment |
| CN204369889U (en) * | 2014-11-28 | 2015-06-03 | 徐州市悬水湖农业科技发展有限公司 | Aerobic solid fermentation system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107475091A (en) * | 2017-09-27 | 2017-12-15 | 山东劲牛生物科技股份有限公司 | A kind of installation for fermenting and fermentation process for solid fermentation bacillus subtilis |
| CN112608837A (en) * | 2020-12-30 | 2021-04-06 | 西北大学 | Biological enzyme catalytic reaction device |
| CN112608837B (en) * | 2020-12-30 | 2022-04-19 | 西北大学 | Biological enzyme catalytic reaction device |
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Application publication date: 20150415 |