CN104511987B - Treatment method for improving demolding effect by utilizing copolymer film - Google Patents

Treatment method for improving demolding effect by utilizing copolymer film Download PDF

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Publication number
CN104511987B
CN104511987B CN201410176980.0A CN201410176980A CN104511987B CN 104511987 B CN104511987 B CN 104511987B CN 201410176980 A CN201410176980 A CN 201410176980A CN 104511987 B CN104511987 B CN 104511987B
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China
Prior art keywords
releasing agent
mould
processing method
copolymer film
storage tank
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Expired - Fee Related
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CN201410176980.0A
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Chinese (zh)
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CN104511987A (en
Inventor
张正宽
郭智亭
林仁尉
郑锡和
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Taiwan Chi Cheng Enterprise Co Ltd
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Taiwan Chi Cheng Enterprise Co Ltd
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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention relates to a processing method for improving demoulding effect by utilizing a copolymer film, which is applied to a mould, and the processing method comprises the steps of mixing a perfluoroalkyl compound and a reinforcing material into a mould release agent, and then uniformly coating the mould release agent on the inner wall surface of a containing groove of the mould; baking the mold to enable the release agent to form a copolymer film; then, the multi-layer composite materials are sequentially placed into the mold to perform a laminating procedure, so that the composite materials can be combined into a composite finished product. Because the copolymer film formed by the perfluoroalkyl compound and the reinforcing material has the characteristics of high wear resistance, high adhesion resistance and low friction, under the condition that the composite finished product is taken out from the accommodating groove, the copolymer film can not be adhered to the composite finished product completely, and can be completely retained in the accommodating groove, and the copolymer film does not need to be coated again before the laminating procedure is carried out every time, so that the production efficiency is improved.

Description

Copolymer film is utilized to promote the processing method of stripping result
Technical field
The present invention relates to a kind of processing method utilizing copolymer film to promote stripping result, espespecially by fluoroalkyl compound The releasing agent formed with strengthening material is coated on mould, and via baking, to form the place of copolymer film in a mold Reason method.
Background technology
Composite is a kind of material that two or more raw materials (such as: metal, pottery, macromolecule) is combined into one Material, owing to it has high temperature resistant, high intensity, high rigidity, the characteristic such as lightweight, corrosion-resistant, therefore in recent years by all trades and professions Favor, and it is used in the different aspects such as aviation field, medical field, sports equipment field and equipment of industrial product field in a large number On.
Composite includes two parts altogether: base material (matrix) and Rankine (reinforcement), Rankine many with The form of granule, thin slice, chopped fiber and continuous fiber is dispersed in base material, and the physics with high rigidity and high intensity is special Property, wherein, universal with fibrous Rankine again, but owing to fibrous Rankine cannot undertake axial pressure, therefore Under unshielded situation, the surface of fiber is highly susceptible to the erosion of Environmental Chemistry composition, and produces defect on surface, because of This, Rankine must also combine with base material, could form firm durable structure.
Conventional base material includes various thermosetting and thermoplastic macromolecule material, and the former includes unsaturated polyester resin (unsaturate dpolyester), epoxy resin (epoxy), phenolic resin (phenolic) etc., the latter then includes polypropylene (PP), polyether-ether-ketone (PEEK), nylon (nylon) etc..So-called thermosetting, after referring to macromolecule once polymerization forming, due to There is between macromolecule the link (cross-linking) of varying degree, therefore heat and will be unable to make it melt, and only can promote its point Solve;As for thermoplastic matrix, after referring to macromolecule once polymerization forming, owing to high molecular molecular shape is biased into linearly, and It is the secondary bond bond more weak with intensity between macromolecule, allows the slip that macromolecule catch cropping is relative, therefore heat and it can be made to melt Flowing.
General speech, multilayer materials, by " folded patch program ", is combined into one by the many meetings of those skilled in the art, folded patch The practice of program differs, and the common practice includes: hand laying coating and spray up method (hand lay-up and spray Placement technique), automatization fiber put method (automatic fiber place-ment technique), Prepreg cloth lamination shapes (pre-impregnated tape laying method), resin transfer shapes (resin Transfer molding, RTM) etc., but, no matter using which kind of mode, those skilled in the art are performing this folded patch program Before, all need first coated release agent (also known as mould release) in mould, so, after folded patch program completes, those skilled in the art The composite finished product that could be successfully formed by these composites is taken out by this mould, and asking of being unlikely to stick Topic.But, the releasing agent used in the past, after folded patch program completes, although composite finished product can be made successfully to be taken out by mould, But can attach the releasing agent of part on composite finished product, therefore, after taking out this composite finished product, those skilled in the art must also This composite finished product is polished, the releasing agent sticked on this composite finished product could be removed, consequently, it is possible to not only can significantly drag Prolong production procedure, and also affect quality and the yield of composite finished product.
Therefore, inventor then expects, if can improve known releasing agent?So that those skilled in the art exist When carrying out the folded patch program of composite, this composite and mould can be completely cut off by thin film, with after completing this folded patch program, This composite finished product can be taken out by those skilled in the art easily by mould, and need not again spray releasing agent, and can be direct Carry out folded patch program next time, therefore how releasing agent and known processing mode are improved, aforesaid many to solve Problem, becomes the major issue that the present invention wants to solve at this.
Summary of the invention
Because known releasing agent can be built-up on the finished product of composite, cause those skilled in the art entering every time Before and after the folded patch program of row, it is necessary to again spray releasing agent the problem that composite finished product is polished, inventor by feat of Practical experience for many years and Professional knowledge, after experiment test repeatedly, finally design one and utilize copolymer film Promote the processing method of stripping result, it would be desirable to improve the problems of known technology.
One purpose of the present invention, is to provide a kind of processing method utilizing copolymer film to promote stripping result, this process Method is to be applied on mould, and comprises the following steps: to cross fluoroalkyl compound (Polyfluoroalkoxy) and strengthening material It is mixed into releasing agent;This releasing agent is coated the internal face of storage tank in this mould;This mould is toasted, so that this takes off Mould agent can form one layer of copolymer film on the internal face of this storage tank;Multilayer materials is sequentially positioned over this storage tank In, and carry out folded patch program (lay up, also known as laying), make these composites can be combined into composite finished product (such as: Mobile phone Shell, aeronautical material etc.).So, this copolymer film crossing the formation formed with strengthening material of fluoroalkyl compound is utilized to be possessed High abrasion, high anti-stick and low frictional behavior, i.e. can ensure that those skilled in the art by this composite finished product by this storage tank During taking-up, this copolymer film will not stick on this composite finished product completely, and this copolymer film remains to fully remain in In this storage tank, for follow-up again with, be effectively saved production procedure and human cost.
As described in the present invention processing method, the temperature wherein this mould toasted between Celsius 280~410 degree it Between.
Processing method as described in the present invention, wherein before being coated with this releasing agent, must also be with the temperature of 360~400 degree Celsius This mould is preheated by degree.
Processing method as described in the present invention, wherein this strengthening material is carbon fiber.
Processing method as described in the present invention, wherein this strengthening material is graphite.
Processing method as described in the present invention, wherein this strengthening material is copper, molybdenum bisuphide or aluminium oxide.
Processing method as described in the present invention, wherein this strengthening material is calcium fluoride or pottery.
Processing method, wherein when carrying out this folded patch program, need to insert in pressure stove by this mould as described in the present invention, And the temperature in this pressure stove between 80~150 degree Celsius, pressure is between 1kg/cm2~6kg/cm2, negative pressure ventilation intensity be 1atm。
Another object of the present invention, is that smooth dose, adhesive agent and tetrafluoroethene are mixed into bottom releasing agent, and by aforementioned Releasing agent as top layer releasing agent, with the characteristic by this bottom releasing agent, increase between this copolymer film and this mould In conjunction with bond power, and promote the flatness on this copolymer film surface.
Itself particularly as follows:
A kind of processing method utilizing copolymer film to promote stripping result, is to be applied on mould, recessed on this mould There is storage tank, and this processing method comprises the following steps:
It is mixed into top layer releasing agent with strengthening material by crossing fluoroalkyl compound, and by tetrafluoroethene, silane copolymer and amine Base silane copolymer is mixed into bottom releasing agent, this cross fluoroalkyl compound account for the percentage by weight of this top layer releasing agent be 80~ 95%, it is then 5~20% that this strengthening material accounts for the percentage by weight of this top layer releasing agent;
This bottom releasing agent is coated the internal face of this storage tank;
The position of this bottom releasing agent is corresponded in this top layer releasing agent is coated this storage tank;
This mould is toasted, makes this top layer releasing agent and bottom releasing agent can be formed on the internal face of this storage tank One layer of copolymer film, the wearing coefficient of this copolymer film is between 0.04~0.1;And
Multilayer materials is sequentially put as in this storage tank, and carry out folded patch program, make these composites to tie Synthesis composite finished product, and in this composite finished product is by this storage tank in the case of taking-up, this copolymer film will not stick in this On composite finished product.
As described in the present invention processing method, wherein this tetrafluoroethene account for the percentage by weight of this bottom releasing agent be 85~ 95%, and the particle diameter of this bottom releasing agent is between 0.1~0.5 micron.
As described in the present invention processing method, the temperature wherein this mould toasted between Celsius 280~410 degree it Between.
Processing method as described in the present invention, wherein before being coated with this bottom releasing agent, must also be with 360~400 degree Celsius Temperature this mould is preheated.
Processing method as described in the present invention, wherein this strengthening material is carbon fiber.
Processing method as described in the present invention, wherein this strengthening material is graphite.
Processing method as described in the present invention, wherein this strengthening material is copper, molybdenum bisuphide or aluminium oxide.
Processing method as described in the present invention, wherein this strengthening material is calcium fluoride or pottery.
Processing method as described in the present invention, wherein when carrying out this folded patch and processing, need to insert in pressure stove by this mould, And the temperature in this pressure stove between 80~150 degree Celsius, pressure size is between 1kg/cm2~6kg/cm2, negative pressure ventilation intensity For 1atm.
Accompanying drawing explanation
Fig. 1 is the first preferred embodiment schematic diagram of the processing method of the present invention;
Fig. 2 is the first preferred embodiment flow chart of the processing method of the present invention;And
Fig. 3 is the second preferred embodiment schematic diagram of the processing method of the present invention.
Main element symbol description
Mould ... ... 1,3
Storage tank ... ... 10
Copolymer film ... ... 11
Bottom releasing agent ... ... 31
Top layer releasing agent ... ... 32
Composite ... ... M
Detailed description of the invention
Implementation process and the beneficial effect of generation of the present invention is described in detail, it is intended to help to read below by way of specific embodiment Reader is more fully understood that essence and the feature of the present invention, not as can the restriction of practical range to this case.
The present invention is a kind of processing method utilizing copolymer film to promote stripping result, is mainly applied to composite Folded patch program on, make multilayer materials via folded patch program, after being combined into composite finished product, this composite finished product can successfully by This mould takes out, and is unlikely to mutually to stick with mould.Due to, according to different composites and the difference of application, Those skilled in the art can select the different embodiment of folded patch program, and the technology emphasis of the present invention voluntarily, is to be to take off The process of mould, rather than the folded patch program of improvement, therefore the thin portion step of this folded patch program is described in detail in detail the most separately, prior at this Explanation.
Referring to shown in Fig. 1 and Fig. 2, the processing method of the present invention is to be applied in mould 1, and this mould 1 is concavely provided with appearance Putting groove 10, the processing method of the present invention comprises the following steps:
(201) by fluoroalkyl compound, (Polyfluoroalkoxy, has another name called: tetrafluoroethylene-perfluoro alkoxy vinyl ethers Copolymer, soluble poly tetrafluoroethene, PFA) it is mixed into strengthening material (such as: carbon fiber, graphite, copper, aluminium oxide, pottery etc.) Releasing agent (Du Pont 858G-210);Wherein, this percentage by weight crossing fluoroalkyl compound accounts for the 80~95% of this releasing agent, and this is strong The percentage by weight of formed material then accounts for the 5~20% of this releasing agent, and the particle diameter of this strengthening material between 0.1~0.5 micron it Between;
(202) this releasing agent is coated equably the internal face of this storage tank 10;
(203) this mould 1 is toasted, so that this releasing agent can form one layer altogether on the internal face of this storage tank 10 Homopolymer film 11, the thickness of this copolymer film 11 is between 10~50 nanometers;And
(204) multilayer materials M is sequentially positioned in this storage tank 10, and carry out folded patch program (lay up, also known as Laying), make these composites M can be combined into composite finished product (such as: hand set machine shell, aeronautical material etc.).
So, owing to this crosses the copolymer film 11 that fluoroalkyl compound and strengthening material formed, to have high abrasion (wear-resisting Coefficient is between 0.04~0.1), high anti-stick and the characteristic of low friction, therefore, those skilled in the art by this composite finished product After taking out in this storage tank 10, this copolymer film 11 will not stick on this composite finished product completely, and this copolymer is thin Film 11 remains to fully remain in this storage tank 10, solves in known treatment mode, and those skilled in the art must be often Before patch program is folded in secondary execution, a first releasing agent of spray, and after completing folded patch processing procedure, need to again composite finished product be polished, with Eliminate the loaded down with trivial details action of the mould release sticked on this composite finished product, and then be effectively saved time and human cost.Inventor Find after reality is tested, the copolymer film 11 that the processing method of the present invention is formed, at least in the folded patch program of ten times, Maintain the good demoulding properties of this mould 10.
Additionally, according to different applications and composite, those skilled in the art can also select different strong voluntarily Formed material, with strengthening or highlight applicable physical characteristic, the kind of this strengthening material and this copolymer film being formed Characteristic is as described below:
(1) graphite: when being applied to the packaging operation of electronic correlation industry, damages electronics unit in order to avoid producing electrostatic Part, electrostatic is derived, and then is avoided composite finished product to be destroyed quality by electrostatic influence by available graphite;
(2) carbon fiber: carbon fiber can promote imporosity and the hardness of this copolymer film, simultaneously, moreover it is possible to multiple at this The lines of carbon fiber is formed in composite, attractive in appearance to increase;
(3) copper, molybdenum bisuphide, aluminium oxide: it is thin that interpolation copper powder, molybdenum bisuphide or aluminium oxide can increase this copolymer further The abrasion resistance of film, to extend ruggedness and the service life of this copolymer film;And
(4) calcium fluoride, pottery: interpolation calcium fluoride or pottery can promote area density and the slickness of this copolymer film, And then improve the glossiness of this composite finished product.
It addition, in the present embodiment, before those skilled in the art are coated with this releasing agent, moreover it is possible to first with 360~400 degree This mould 1 is heated by temperature, and after being coated with, the temperature toasting this mould 1 is between 380~410 degree Celsius Between, so that this crosses fluoroalkyl compound can form this copolymer film, and the swollen receipts of heat of this copolymer film 11 with strengthening material Contracting coefficient is between 10~14 × (10-4×K-1), wherein K represents temperature unit (Celsius).Additionally, when carrying out this folded patch program, This mould 1 need to be placed in pressure stove, so that this composite to be shaped to being combined into of high density structures and High-strength stretching-resistantgeogrid Product, the being molded into parameter in this pressure stove is: temperature between 80~150 degree Celsius, pressure is between 1kg/cm2~6kg/cm2、 Negative pressure ventilation intensity 1atm.
Refer to shown in Fig. 3, be second preferred embodiment of the present invention, the practice of this embodiment and previous embodiment some Permitted difference: first, be mixed into top layer releasing agent 32 (Du Pont 858G-210) by crossing fluoroalkyl compound with strengthening material;Meanwhile, will Silane copolymer as smooth dose, amino containing silane copolymer then as adhesive agent, and by this smooth dose, adhesive agent and tetrafluoroethene Being mixed into bottom releasing agent 31 (Du Pont 420G-703), wherein, the percentage by weight of this tetrafluoroethene accounts for this bottom releasing agent 31 85~95%;Before being coated with this bottom releasing agent 31, first this mould 3 must be carried out pre-with the temperature of 360~400 degree Celsius Heat, then, coats this bottom releasing agent 31 on the internal face of mould 3, then this top layer releasing agent 32 is coated this mould 3 In corresponding to this bottom releasing agent 31 position on.
Hold, after being sequentially coated with this bottom releasing agent 31 and top layer releasing agent 32, this mould 3 is heated, with The internal face of this mould 3 is formed copolymer film.The present embodiment, compared with previous embodiment, is mainly coated with one layer more Bottom releasing agent 31, with the characteristic by this bottom releasing agent 31, increases the combination bond between this copolymer film and this mould 3 Power, and promote the flatness on this copolymer film surface, and affect the material (that is, the base material of composite) flowing in mould Speed road and viscosity thereof, make those skilled in the art to be taken out by this mould by this composite finished product more easily.
Be it should be particularly mentioned at this, copolymer film characteristic mentioned in first preferred embodiment of the present invention, strong The material of formed material, preheating program, baking condition and pressure stove, be all applied to the process of second preferred embodiment of the present invention In method, and the configuration that the configuration of this mould is not drawn with Fig. 1 and Fig. 3 is limited, and those skilled in the art can need according to reality Ask and be adjusted, and give explanation.
The above, only some preferred embodiments of the present invention, but, the technical characteristic of the present invention is not limited to This, the personage of all correlative technology fields is after considering the technology contents of the present invention in light of actual conditions, and the equivalence that can readily occur in changes, all should not Depart from the protection category of the present invention.

Claims (17)

1. utilizing copolymer film to promote a processing method for stripping result, be to be applied on mould, this mould is concavely provided with Storage tank, this processing method comprises the following steps:
Being mixed into releasing agent by crossing fluoroalkyl compound with strengthening material, this is crossed fluoroalkyl compound and accounts for the percentage by weight of this releasing agent Being 80~95%, it is then 5~20% that this strengthening material accounts for the percentage by weight of this releasing agent;
This releasing agent is coated the internal face of this storage tank;
Toasting this mould, make this releasing agent can form one layer of copolymer film on the internal face of this storage tank, this is altogether The wearing coefficient of homopolymer film is between 0.04~0.1, and thickness is then between 10~50 nanometers;And
Multilayer materials is sequentially positioned in this storage tank, and carries out folded patch program, make these composites to be combined into Composite finished product, and in this composite finished product is by this storage tank in the case of taking-up, this copolymer film will not stick and be combined in this On finished product.
2. processing method as claimed in claim 1, the temperature wherein toasted this mould is between 280~410 degree Celsius Between.
3. processing method as claimed in claim 2, wherein before being coated with this releasing agent, must also be with the temperature of 360~400 degree Celsius This mould is preheated by degree.
4. processing method as claimed in claim 3, wherein this strengthening material is carbon fiber.
5. processing method as claimed in claim 3, wherein this strengthening material is graphite.
6. processing method as claimed in claim 3, wherein this strengthening material is copper, molybdenum bisuphide or aluminium oxide.
7. processing method as claimed in claim 3, wherein this strengthening material is calcium fluoride or pottery.
8. the processing method as described in claim 4,5,6 or 7, wherein when carrying out this folded patch program, need to insert this mould In pressure stove, and the temperature in this pressure stove between 80~150 degree Celsius, pressure is between 1kg/cm2~6kg/cm2, negative pressure ventilation Intensity is 1atm.
9. utilizing copolymer film to promote a processing method for stripping result, be to be applied on mould, this mould is concavely provided with Storage tank, and this processing method comprises the following steps:
It is mixed into top layer releasing agent with strengthening material by crossing fluoroalkyl compound, and by tetrafluoroethene, silane copolymer and amido silicon Alkyl copolymer is mixed into bottom releasing agent, and this is crossed fluoroalkyl compound and accounts for the percentage by weight of this top layer releasing agent is 80~95%, It is then 5~20% that this strengthening material accounts for the percentage by weight of this top layer releasing agent;
This bottom releasing agent is coated the internal face of this storage tank;
The position of this bottom releasing agent is corresponded in this top layer releasing agent is coated this storage tank;
This mould is toasted, makes this top layer releasing agent and bottom releasing agent can form one layer on the internal face of this storage tank Copolymer film, the wearing coefficient of this copolymer film is between 0.04~0.1;And
Multilayer materials is sequentially positioned in this storage tank, and carries out folded patch program, make these composites to be combined into Composite finished product, and in this composite finished product is by this storage tank in the case of taking-up, this copolymer film will not stick and be combined in this On finished product.
10. processing method as claimed in claim 9, wherein this tetrafluoroethene accounts for the percentage by weight of this bottom releasing agent is 85 ~95%, and the particle diameter of this bottom releasing agent is between 0.1~0.5 micron.
11. processing methods as claimed in claim 10, the temperature wherein toasted this mould is between Celsius 280~410 Between degree.
12. processing methods as claimed in claim 11, wherein before being coated with this bottom releasing agent, must also be with Celsius 360~400 This mould is preheated by the temperature of degree.
13. processing methods as claimed in claim 12, wherein this strengthening material is carbon fiber.
14. processing methods as claimed in claim 12, wherein this strengthening material is graphite.
15. processing methods as claimed in claim 12, wherein this strengthening material is copper, molybdenum bisuphide or aluminium oxide.
16. processing methods as claimed in claim 12, wherein this strengthening material is calcium fluoride or pottery.
17. processing methods as described in claim 13,14,15 or 16, wherein when carrying out this folded patch and processing, need to be by this mould Insert in pressure stove, and the temperature in this pressure stove between 80~150 degree Celsius, pressure size is between 1kg/cm2~6kg/cm2、 Negative pressure ventilation intensity is 1atm.
CN201410176980.0A 2013-10-08 2014-04-29 Treatment method for improving demolding effect by utilizing copolymer film Expired - Fee Related CN104511987B (en)

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TW102136345A TW201513986A (en) 2013-10-08 2013-10-08 Processing method to increase mold releasing effect by utilizing copolymer film
TW102136345 2013-10-08

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767460A (en) * 2010-01-06 2010-07-07 东华大学 Molding method of three-dimensional orthogonal woven composite material uncovered with resin
CN102791453A (en) * 2010-03-08 2012-11-21 夏普株式会社 Mold release treatment method, mold, method for producing anti-reflective film, mold release treatment device, and washing/drying device for mold

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2189976A1 (en) * 1994-05-26 1995-12-07 James J. Pedginski Extrudable release coating

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767460A (en) * 2010-01-06 2010-07-07 东华大学 Molding method of three-dimensional orthogonal woven composite material uncovered with resin
CN102791453A (en) * 2010-03-08 2012-11-21 夏普株式会社 Mold release treatment method, mold, method for producing anti-reflective film, mold release treatment device, and washing/drying device for mold

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TW201513986A (en) 2015-04-16
TWI488727B (en) 2015-06-21

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