CN104511976A - Rubber plasticizing and cooling integrated device - Google Patents
Rubber plasticizing and cooling integrated device Download PDFInfo
- Publication number
- CN104511976A CN104511976A CN201410533105.3A CN201410533105A CN104511976A CN 104511976 A CN104511976 A CN 104511976A CN 201410533105 A CN201410533105 A CN 201410533105A CN 104511976 A CN104511976 A CN 104511976A
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- Prior art keywords
- tank
- plasticizing
- cooling
- integrated device
- rubber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
A rubber plasticizing and cooling integrated device includes a plasticizing tank and a cooling tank which are mounted together; the plasticizing tank is fixed on the top of the cooling tank, the bottom of the plasticizing tank is provided with a lower mounting seat, the bottom of the cooling tank is provided with supporting legs, the top of the cooling tank is provided with an upper mounting seat, and the upper mounting seat and the lower mounting seat are fixed together through bolts; the plasticizing tank and the cooling tank are each provided with an upward feed inlet and a downward discharge outlet, each discharge outlet is provided with a material door, and the discharge outlet of the plasticizing tank aligns downward to the feed inlet of the cooling tank. The rubber plasticizing and cooling integrated device has the beneficial effects that the rubber plasticizing and cooling integrated device has the advantages of small occupation area, convenient transfer of rubber intermediate products, uniform heating and cooling stirring, high heat efficiency, stable product quality, and safe and reliable production; rotation directions of left-section spiral blades and right-section spiral blades of a spiral stirrer inside each of the plasticizing tank and the cooling tank are opposite, so as to facilitate uniform material stirring and material discharging, improve the product stability, and be convenient for materials in the tanks to be transferred out.
Description
(1) technical field
The present invention relates to rubber processing, particularly a kind of rubber plasticizing and cooling integrated device.
(2) background technology
Current existing rubber production device generally comprises mixing arrangement, plasticizing tank and cooling tank, and these three groups of devices are generally be separated, and not only occupation of land side is large, and transfer rubber intermediates is pretty troublesome, especially the intermediate product of super heated rubber, shifts more bad operation, therefore haves much room for improvement.
(3) summary of the invention
The present invention in order to make up the deficiencies in the prior art, provide a kind of floor space little, conveniently shift rubber intermediates, the plasticizing of rubber that heating and cooling stir and cooling integrated device.
The present invention is achieved through the following technical solutions:
A kind of rubber plasticizing and cooling integrated device, comprise the plasticizing tank and cooling tank that are installed together, plasticizing tank is fixed on the top of cooling tank, the bottom of plasticizing tank is provided with lower mount pad, be provided with supporting leg bottom cooling tank, top is provided with mount pad, together with upper mount pad is bolted on lower mount pad; Plasticizing tank, cooling tank are all arranged charging aperture upwards, and downward discharging opening, discharging opening all installs bin gate, and the discharging opening of plasticizing tank aims at the charging aperture of cooling tank downwards.
The top of plasticizing tank and cooling tank is respectively equipped with several Butterworth Hatch, and Butterworth Hatch is provided with lid.
The bin gate of the discharging opening of plasticizing tank and cooling tank is all be hinged on discharging opening by hinge, discharging opening is positioned at bin gate offside and is provided with latch by hinge, latch is for locking bin gate, bin gate and latch are overlap joint overlay structure after closing, and bin gate and latch control it by pneumatic means and rotate to open and close.
Bin gate is fixed on hinge by connecting rod, and latch is fixed on another hinge by connecting rod, and when bin gate opens 90 degree of states, bin gate forms material dropping channel.
Installation spiral agitator is separately installed with in plasticizing tank and cooling tank, spiral agitator comprises rotating shaft and is fixed on the helical blade in rotating shaft, the helical blade that rotating shaft is left section is contrary with the hand of spiral of the helical blade of right section of rotating shaft, and the charging aperture and the discharging opening that therefore plastify tank and cooling tank are positioned in the middle part of respective tank body; The plasticizing spiral agitator of tank is connected variable-frequency motor with the spiral agitator of cooling tank respectively by shaft coupling.
Plasticizing can end is welded with protection cylinder, and it is inner that shaft coupling is positioned at protection cylinder, and the variable-frequency motor that shaft coupling connects is fixed on protection cylinder end, and protection cylinder has several operational observations holes.
Heater on plasticizing tank comprises heater A and heater B, and this heater A is positioned at the outside of plasticizing tank, and heater B is placed in the inside of rotating shaft.
Heater A is electric heater, and heater B is electrically heated rod.
Cooling tank is arranged the interlayer that cooling water is housed, this interlayer, between the inwall and outer wall of cooling tank, interlayer, rotating shaft is all installed into water pipe, outlet pipe.
Plasticizing tank connects flue gas cooling device and gathering-device successively.
The invention has the beneficial effects as follows: structure is simple, easy to use, floor space is little, conveniently shift rubber intermediates, heating and cooling stir, the thermal efficiency is high, constant product quality, production safety are reliable, about the helical blade of the spiral agitator of plasticizing tank and cooling tank inside, two sections of direction of rotation are contrary, be convenient to all even discharging of material stirring, to improve the stability of product, conveniently material is shifted out in tank.Plasticizing tank is fixed on the top of cooling tank, and the plasticizing discharging opening of tank dock with the charging aperture of cooling tank, reduces floor space, and material, from plastifying material convenient transfer when tank proceeds to cooling tank, time saving and energy saving, does not need pipeline and pump, reduction cost of transfer.The Butterworth Hatch on plasticizing tank and cooling tank top is convenient to clean tank interior, reduces cleaning dead angle.It is inner that shaft coupling is positioned at protection cylinder, and protection cylinder has several operational observations holes, and can prevent from damaging shaft coupling, convenient operation installs shaft coupling again.The heater B of the inside of the plasticizing superolateral heater A of tank and rotating shaft heats from material inside and outside both sides it, improves the efficiency of heating surface, without the need to pressurization, safe and reliable, cooling tank, by the circulating water cooling in interlayer and rotating shaft, avoids sewage effluent, contaminated environment, and saving water resource.
(4) accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present invention.Fig. 2 is bin gate schematic diagram.
In figure, 1 time mount pad, 2 plasticizing tanks, 3 cooling tanks; 4 screw conveying devices, 5 rotating shafts, 6 heater A, 7 heater B; 8 supporting legs, mount pad on 9,10 charging apertures, 11 bin gates; 12 discharging openings, 13 flue gas cooling devices, 14 gathering-devices, 15 Butterworth Hatch; 16 hinges, 17 connecting rods, 18 protection cylinders; 19 shaft couplings, 20 variable-frequency motors, 21 latch.
(5) detailed description of the invention
Accompanying drawing is a kind of specific embodiment of the present invention.
A kind of rubber plasticizing and cooling integrated device, comprise the plasticizing tank 2 and cooling tank 3 that are installed together, plasticizing tank is fixed on the top of cooling tank, the bottom of plasticizing tank is provided with lower mount pad 1, be provided with supporting leg 8 bottom cooling tank, top is provided with mount pad 9, together with upper mount pad is bolted on lower mount pad; Plasticizing tank 2, cooling tank 3 are all arranged charging aperture 10 upwards, and downward discharging opening 12, discharging opening all installs bin gate 11, and the discharging opening of plasticizing tank aims at the charging aperture of cooling tank downwards.
The top of plasticizing tank and cooling tank is respectively equipped with several Butterworth Hatch 15, and Butterworth Hatch is provided with lid.
The bin gate of the discharging opening of plasticizing tank and cooling tank is all be hinged on discharging opening by hinge, discharging opening is positioned at bin gate offside and is provided with latch 21 by hinge, latch is for locking bin gate, bin gate and latch are overlap joint overlay structure after closing, and bin gate and latch control it by pneumatic means and rotate to open and close.
Bin gate 11 is fixed on hinge 16 by connecting rod 17, and latch 21 is fixed on another hinge 16 by connecting rod 17, and when bin gate opens 90 degree of states, bin gate forms material dropping channel.
Bin gate also can control it by rotating liquid cylinder pressure or rotary cylinder and open and close.The spiral agitator of plasticizing tank and cooling tank also can control its rotating by rotating liquid cylinder pressure or rotary cylinder.
Installation spiral agitator 4 is separately installed with in plasticizing tank and cooling tank, the helical blade that spiral agitator 4 comprises rotating shaft 5 and is fixed in rotating shaft 5, the helical blade that rotating shaft is left section is contrary with the hand of spiral of the helical blade of right section of rotating shaft, and the charging aperture and the discharging opening that therefore plastify tank and cooling tank are positioned in the middle part of respective tank body; The plasticizing spiral agitator of tank is connected variable-frequency motor 20 with the spiral agitator of cooling tank respectively by shaft coupling 19.
Plasticizing can end is welded with protection cylinder 18, and it is inner that shaft coupling is positioned at protection cylinder, and the variable-frequency motor 20 that shaft coupling connects is fixed on protection cylinder end, and protection cylinder has several operational observations holes.
Heater on plasticizing tank 2 comprises heater A 6 and heater B 7, and this heater A 6 is positioned at the outside of plasticizing tank 2, and heater B 7 is placed in the inside of rotating shaft 5.
Heater A 6 is electric heater, and heater B 7 is electrically heated rod.
Cooling tank 3 is arranged the interlayer that cooling water is housed, this interlayer, between the inwall and outer wall of cooling tank 3, interlayer, rotating shaft 5 is all installed into water pipe, outlet pipe.
Plasticizing tank 2 connects flue gas cooling device 13 and gathering-device 14 successively.
Work is initial, the bin gate 11 of plasticizing tank 2 and cooling tank 3 is closed, material enters plasticizing tank 2, material limit in plasticizing tank 2 is by the heating of the electric heater outside material and inner side electrically heated rod, while stir under the effect of spiral agitator 4, the flue gas produced in the process is cooled by flue gas cooling device 13, then reclaims through gathering-device 14 and avoid being discharged into the external world and cause environmental pollution.Open plasticizing tank 2 bin gate 11, material enters cooling tank 3, material within it outside recirculated water effect under lowered the temperature, while stir under the effect of spiral agitator 4, good cooling effect, temperature of charge is even.
When material stirring, spiral agitator can carry out rotating stirring, prevents material from gathering in the middle part of tank body or tank body two ends.When material being discharged from discharging opening, spiral agitator reverses, and turns to left section of contrary helical blade and right section of helical blade that material is gathered to centre, is convenient to discharge from discharging opening.
Claims (10)
1. a rubber plasticizing and cooling integrated device, it is characterized in that: comprise the plasticizing tank (2) and cooling tank (3) that are installed together, plasticizing tank is fixed on the top of cooling tank, the bottom of plasticizing tank is provided with lower mount pad (1), be provided with supporting leg (8) bottom cooling tank, top is provided with mount pad (9), together with upper mount pad is bolted on lower mount pad; Plasticizing tank (2), cooling tank (3) are all arranged charging aperture (10) upwards, and downward discharging opening (12), discharging opening is all installed bin gate (11), the discharging opening of plasticizing tank aims at the charging aperture of cooling tank downwards.
2. rubber plasticizing according to claim 1 and cooling integrated device, is characterized in that: the top of plasticizing tank and cooling tank is respectively equipped with several Butterworth Hatch (15), and Butterworth Hatch is provided with lid.
3. rubber plasticizing according to claim 1 and 2 and cooling integrated device, it is characterized in that: the bin gate of the discharging opening of plasticizing tank and cooling tank is all be hinged on discharging opening by hinge (16), discharging opening is positioned at bin gate offside and is provided with latch (21) by hinge, latch is for locking bin gate, bin gate and latch are overlap joint overlay structure after closing, and bin gate and latch control it by pneumatic means and rotate to open and close.
4. rubber plasticizing according to claim 3 and cooling integrated device, it is characterized in that: bin gate is fixed on hinge (16) by connecting rod (17), latch is fixed on another hinge (16) by connecting rod (17), and when bin gate opens 90 degree of states, bin gate forms material dropping channel.
5. rubber plasticizing according to claim 1 and 2 and cooling integrated device, it is characterized in that: in plasticizing tank and cooling tank, be separately installed with spiral agitator (4), the helical blade that spiral agitator (4) comprises rotating shaft (5) and is fixed in rotating shaft (5), the helical blade that rotating shaft is left section is contrary with the hand of spiral of the helical blade of right section of rotating shaft, and the charging aperture and the discharging opening that therefore plastify tank and cooling tank are positioned in the middle part of respective tank body; The plasticizing spiral agitator of tank is connected variable-frequency motor (20) with the spiral agitator of cooling tank respectively by shaft coupling (19).
6. rubber plasticizing according to claim 4 and cooling integrated device; it is characterized in that: plasticizing can end is welded with protection cylinder (18); it is inner that shaft coupling (19) is positioned at protection cylinder; the variable-frequency motor (20) that shaft coupling connects is fixed on protection cylinder end, and protection cylinder has several operational observations holes.
7. rubber plasticizing according to claim 1 and 2 and cooling integrated device, it is characterized in that: the heater in plasticizing tank (2) comprises heater A(6) and heater B(7), this heater A(6) be positioned at the outside of plasticizing tank (2), heater B(7) be placed in the inside of rotating shaft (5).
8. rubber plasticizing according to claim 7 and cooling integrated device, is characterized in that: heater A(6) be electric heater, heater B(7) be electrically heated rod.
9. rubber plasticizing according to claim 1 and 2 and cooling integrated device, it is characterized in that: cooling tank (3) is upper arranges the interlayer that cooling water is housed, between the inwall that this interlayer is positioned at cooling tank (3) and outer wall, (5) are all installed into water pipe, outlet pipe for interlayer, rotating shaft.
10. rubber plasticizing according to claim 1 and 2 and cooling integrated device, is characterized in that: plasticizing tank (2) connects flue gas cooling device (13) and gathering-device (14) successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410533105.3A CN104511976A (en) | 2014-10-11 | 2014-10-11 | Rubber plasticizing and cooling integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410533105.3A CN104511976A (en) | 2014-10-11 | 2014-10-11 | Rubber plasticizing and cooling integrated device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104511976A true CN104511976A (en) | 2015-04-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410533105.3A Pending CN104511976A (en) | 2014-10-11 | 2014-10-11 | Rubber plasticizing and cooling integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104511976A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108841038A (en) * | 2018-07-09 | 2018-11-20 | 蚌埠恒力工贸有限公司 | A kind of rubber softening device |
| CN114030096A (en) * | 2021-11-11 | 2022-02-11 | 九江中科鑫星新材料有限公司 | Preparation equipment of ultra-high molecular weight polyethylene superfine material |
-
2014
- 2014-10-11 CN CN201410533105.3A patent/CN104511976A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108841038A (en) * | 2018-07-09 | 2018-11-20 | 蚌埠恒力工贸有限公司 | A kind of rubber softening device |
| CN114030096A (en) * | 2021-11-11 | 2022-02-11 | 九江中科鑫星新材料有限公司 | Preparation equipment of ultra-high molecular weight polyethylene superfine material |
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Application publication date: 20150415 |
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| RJ01 | Rejection of invention patent application after publication |