CN104511844B - The manufacture method of elastic grinding material and manufacture device, blasting method and sand blasting unit - Google Patents
The manufacture method of elastic grinding material and manufacture device, blasting method and sand blasting unit Download PDFInfo
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- CN104511844B CN104511844B CN201410507956.0A CN201410507956A CN104511844B CN 104511844 B CN104511844 B CN 104511844B CN 201410507956 A CN201410507956 A CN 201410507956A CN 104511844 B CN104511844 B CN 104511844B
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- 239000000463 material Substances 0.000 title claims abstract description 201
- 238000000227 grinding Methods 0.000 title claims abstract description 185
- 238000005488 sandblasting Methods 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000005422 blasting Methods 0.000 title claims abstract description 12
- 238000005296 abrasive Methods 0.000 claims abstract description 276
- 239000002245 particle Substances 0.000 claims abstract description 216
- 239000003082 abrasive agent Substances 0.000 claims abstract description 131
- 238000004064 recycling Methods 0.000 claims abstract description 49
- 239000007787 solid Substances 0.000 claims abstract description 26
- 230000005514 two-phase flow Effects 0.000 claims abstract description 26
- 238000011084 recovery Methods 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims description 29
- 238000005270 abrasive blasting Methods 0.000 claims description 25
- 230000017531 blood circulation Effects 0.000 claims description 23
- 238000001514 detection method Methods 0.000 claims description 22
- 238000005259 measurement Methods 0.000 claims description 18
- 230000004087 circulation Effects 0.000 claims description 10
- 238000011144 upstream manufacturing Methods 0.000 claims description 9
- 230000001141 propulsive Effects 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 210000004027 cells Anatomy 0.000 abstract description 36
- 210000004940 Nucleus Anatomy 0.000 abstract description 6
- 239000007921 spray Substances 0.000 description 29
- 238000005520 cutting process Methods 0.000 description 19
- 239000007789 gas Substances 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 15
- 238000003756 stirring Methods 0.000 description 13
- 238000002347 injection Methods 0.000 description 12
- 239000007924 injection Substances 0.000 description 12
- 238000003754 machining Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 239000000428 dust Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000004576 sand Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N al2o3 Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 239000000499 gel Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 241000282890 Sus Species 0.000 description 2
- 235000010724 Wisteria floribunda Nutrition 0.000 description 2
- 239000006061 abrasive grain Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
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- 229910001339 C alloy Inorganic materials 0.000 description 1
- 229910000997 High-speed steel Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N Zirconium(IV) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910001884 aluminium oxide Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
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- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention provides the manufacture method of a kind of elastic grinding material and manufactures device and blasting method and sand blasting unit, even if also wherein being able to carry out for a long time stabilized treatment in the case of the elastic grinding material using abrasive particle to be attached on the surface of resilient nucleus.Described sand blasting unit is provided with the reuse means of the elastic grinding material for recycling the part or all of elastic grinding material used in a circulating manner, and the reuse means of elastic grinding material be provided with for by will reclaim from abrasive reclaiming unit reclaim abrasive material and the abrasive particle that introduces from abrasive particle feed unit introduces air-flow and mixes to produce the mixed cell of solid and gas two-phase flow by described abrasive particle and described recovery abrasive material in the gas flow, with by the combining unit formed by solid and gas two-phase flow introducing at least one tortuous spaces therein.
Description
Technical field
The present invention relates to the manufacture method of a kind of elastic grinding material and manufacture device and blasting method and sand blasting unit, more
Body ground, relates to the manufacture method of a kind of elastic grinding material with the structure that abrasive particle is attached on the surface of resilient nucleus and implements to be somebody's turn to do
The device of method and as the reuse method of elastic grinding material or the manufacture method including elastic grinding material in composition of device
Or manufacture the circulating blasting method of device and circulating sand blasting unit.
It is pointed out that " manufacture " of resilient abrasive of the present invention includes being attached to abrasive particle original nucleome
On surface, and (include it by abrasive particle (again) being attached to the nucleome of the elastic grinding material through using abrasive particle to remove from surface
Remain the nucleome of abrasive particle) surface on " recycling ".
Background technology
Have been presented for having such as by entering abrasive particle in resilient nucleus or is attached to the table of resilient nucleus by mixing for abrasive particle
Carry on face the nucleome of abrasive particle various elastic grinding materials (Japan Patent No.2,957,492, Japanese Patent Laid-Open No.2001-
207160, Japanese Utility Model JP No.S55-98565), and by using the sandblasting of this elastic grinding material, by with work
The impact that the collision of part causes is absorbed due to the elasticity of nucleome.Therefore, workpiece such as can polished, remove oxygen
While changing the process such as film and deburring, decrease what the satin face formed on the surface of workpiece caused by general sandblasting processed
Surface.
Especially, using suppression shock resistance to prevent in the elastic grinding material of nucleome shunk back in an impact, passing through
The elastic grinding material making injection slides the mirror finish that can also carry out can not carrying out in commercial blast on the surface of workpiece,
This purposes (Japanese Patent Laid-Open No.2006-159402) going far towards to widen sandblasting.
The structure of this elastic grinding material can include by mixing for abrasive particle enter by the nucleome that such as rubber elastomeric material is constituted
In so that nucleome carries the structure (with reference to UM ' 8565) of abrasive particle, such as has the Plant fiber of adhesiveness in oily and sugared composition
As the structure (Pat ' 7492) of nucleome or depend on that water content is to play adhesiveness and elastic gel is used as the structure of nucleome
The structure that abrasive particle is attached on the surface of nucleome by (' 7160) etc..
Especially, in order to manufacture the elastic grinding material with the structure being attached on the surface of nucleome by abrasive particle, at nucleome it is
When all Plant fiber and gels etc. in oil and sugar composition described above with adhesiveness play self-sticking nucleome or
Such as polyurethane etc. does not have self-sticking resin be used as in the case of nucleome by being coated with core with binding agent or sticker
During body, nucleome and abrasive particle it is concomitantly introduced into rotary drum and stirs, so that the surface of abrasive particle contact nucleome, then passing through centrifugal action
Collided by the nucleome contacted with abrasive particle, rubbing and being pressed on bulging inwall and other nucleomes makes abrasive particle securely and high density
Be attached on the surface of nucleome.This method is also used for recycling the elasticity with the surface through using abrasive particle to come off from it
Abrasive material.
Including by playing adhesiveness and the elastic grinding material of elastic nucleome containing water in using above-mentioned elastic grinding material
In the case of, in view of over time according to the machining state caused by being dried the elasticity of nucleome and the change of adhesiveness that cause
Change, it is also proposed that, just reclaimed at abrasive material once spray and by the circulating sand blasting unit of its fill-before-fire, can be passed through
(Japan Patent is special to regulate the water content of elastic grinding material to arrange the liquid supplying apparatus of water spray in the blood circulation of elastic grinding material
Open No.2009-125818).
Abrasive particle is being attached on the surface of nucleome as having in the elastic grinding material of description of the prior art by use
The elastic grinding material of structure carry out sandblasting in the case of, the abrasive particle on the surface of the nucleome being attached to elastic grinding material leads in an impact
Overbump and friction and come off, and the amount of the abrasive particle being attached on the surface of nucleome is along with the increase with the collision frequency of workpiece
And reduce.
Therefore, as shown in Figure 10, in the case of circulating sand blasting unit carries out the sandblasting of use elastic grinding material, elastic
The cutting ability of abrasive material is gradually reduced in time, and at the machining state of the workpiece processed by new elastic grinding material with pass through
The such as surface such as glossiness and minute surface degree is there is between the machining state of the workpiece that the elastic grinding material that use was reused processes
The bigger difference of state.
Even if elastic grinding material being replaced by new abrasive material at regular intervals to prevent the change of machining state, cutting output is also
The most temporarily increase, but, cutting output reduces in time, and as shown in Figure 10, cutting output changes astatically,
Therefore workpiece still can not be processed with the quality of certain level.
Thus, sandblasting is carried out at the elastic grinding material by use with the structure being attached on the surface of nucleome by abrasive particle
In the case of, it is necessary to use batch processing or when using every time after recycling is several times by replacing elastic grinding material
The elastic grinding material the most more renewed.Accordingly, there exist the problem that productivity ratio is substantially reduced, all interrupt because change every time
Sandblasting.
As ' described in 5818, in order to make use include having the elasticity changed according to the change of water content and
Machining state in the sandblasting of the elastic grinding material of the nucleome of adhesiveness is uniform, propose by arrange in circulating sand blasting unit to
The liquid supplying unit of water spray in the blood circulation of abrasive material, even if in the case of recycling elastic grinding material, being also prevented from bullet
Property being dried of abrasive material and the change of machining state that causes.Also relevant to the abrasive particle that the surface from nucleome comes off, if can be
The blood circulation of abrasive material recycles elastic grinding material similarly, then just can not be carried out continuously sandblasting to interrupt processing.
But, by as above elastic grinding material to be recycled being concomitantly introduced in rotary drum with abrasive particle and stirs and then leads to
Cross the nucleome that collision, friction and the centrifugal force produced in stirring exposes not only by new abrasive particle is attached to Grain Falling Off
On, and by new abrasive particle being pressed and being fixed on the surface of nucleome to high-density and be firmly attached abrasive particle, thus
Recycling has the elastic grinding material of the nucleome that abrasive particle comes off from it.Therefore, it is not possible to simply by sand blasting unit
The elastic grinding material water spray of circulation recycles elastic grinding material.
On the other hand, owing to the cydariform of above-mentioned elastic grinding material manufactures plant bulk greatly, so at this device with circulating
In the case of sand blasting unit combines, the structure of device is increasing.Additionally, due to cydariform manufactures the profit again of device resilient abrasive
Carrying out with batch methode, even if so manufacturing device and being combined with circulating sand blasting unit, sand blasting unit the most also must stop again
Utilize elastic grinding material.
Summary of the invention
Complete the present invention to solve the problems referred to above of the prior art, and its objective is to provide a kind of and above-mentioned drum
The abrasive particle that has manufacturing device same of the elastic grinding material of shape grinds with the elasticity being securely attached to nucleome thereon to high-density
The manufacture method of material and manufacture device, but device minification can be made and be continuously manufactured by elastic grinding material, it is thus possible to will
The recycling technique of elastic grinding material and/or device are combined in for the device of circulating sandblasting or use for circulating sandblasting
In the technique of device, such that it is able to process workpiece continuously for a long time, and in the sandblasting using elastic grinding material, maintain workpiece
Machining state constant.
The means of solution problem are described below by the reference used in detailed description of the invention.These references
It is the corresponding relation between the description in the description in order to illustrate in claims and detailed description of the invention, not to mention, this
Explain to a little reference property of should not be taken to limit the technical scope of the present invention.
To achieve these goals, it is provided that the manufacture method of a kind of elastic grinding material and manufacture device, described elastic grinding material
Being made up of nucleome and abrasive particle, described nucleome is made up of elastomeric material and at least has adhesiveness on the surface of described nucleome,
Described abrasive particle is attached on the surface of described nucleome, includes with manufacturing device according to the manufacture method of the elastic grinding material of the present invention:
Mixed cell 11, described mixed cell 11 is used for carrying out by described abrasive particle and described nucleome are concomitantly introduced into air-flow
In and mix to produce the blend step of solid and gas two-phase flow by described abrasive particle and described nucleome in described air-flow;With
Include by the solid and gas two-phase flow produced in the described blend step carried out in described mixed cell 11 is introduced
In the combining unit 12 of the pipeline in embodiments with at least one tortuous spaces (121,122 or 123), then by institute
Described abrasive particle is pressed by propulsive force and/or the centrifugal force of stating solid and gas two-phase flow by described tortuous spaces (121,122 or 123)
The integrating step being combined with the surface by described abrasive particle with described nucleome on the surface of described nucleome.
Described method or apparatus can also include:
Detection device 14, described detection device 14 is for measuring the bullet being attached to be obtained by described combining unit 12
The detecting step of the amount of abrasive on the surface of the nucleome of property abrasive material;
Abrasive particle meausring apparatus 131, described abrasive particle meausring apparatus 131 can change the abrasive particle being supplied to described mixed cell 11
Quantity delivered;With
Controlling device 15, described control device 15 is for regulating described mill by the described abrasive particle meausring apparatus 131 of control
The quantity delivered of grain is so that the amount of abrasive measured in described detecting step is close to predetermined target adhesion amount.
In this case, it is attached to by the angle of repose measurement of measurement recovery elastic grinding material in described detecting step
Amount of abrasive on the surface of described nucleome.
Preferably, the tortuous spaces 123 being arranged in described combining unit 12 is formed as along with extending to down from upstream side
Swim side and drastically change the curved shape of (that is, curvature increases).
Additionally, blasting method and device according to the present invention include the recycle step as elastic grinding material or elastic grinding material
Reuse means 10 above-mentioned elastic grinding material manufacture method or manufacture device, described method and apparatus use by blast room 8,
Abrasive reclaiming unit 20 and the circulating sand blasting unit of abrasive blasting device 30 composition, described blast room 8 abrasive blasting, described mill
Material recovery unit 20 connects with the bottom of described blast room 8, and described abrasive blasting device 30 is for by described abrasive reclaiming unit
Abrasive jet in 20 is in described blast room 8, and is formed and be used for making described abrasive material from described blast room 8 via described abrasive material
Recovery unit 20, to the blood circulation of the abrasive material of described abrasive blasting device 30 circulation, uses the elasticity being made up of nucleome and abrasive particle
Abrasive material is as described abrasive material, and described nucleome is made up of elastomeric material and at least has adhesiveness on the surface of described nucleome,
Described abrasive particle is attached on the surface of described nucleome, and blasting method and device according to the present invention include:
For recycling reuse means of the elastic grinding material of the elastic grinding material of circulation in the blood circulation of described abrasive material
10;
The reuse means 10 of described elastic grinding material includes:
Mixed cell 11, described mixed cell 11 is for carrying out by by the abrasive particle from abrasive particle feed unit 13 with from institute
State the abrasive material that abrasive reclaiming unit 20 reclaims to be concomitantly introduced in air-flow in described air-flow and recovery abrasive material and described abrasive particle are mixed
Close to produce the blend step of solid and gas two-phase flow;With
Include that there is at least one tortuous spaces by being introduced by the solid and gas two-phase flow produced in described mixed cell 11
Propulsive force and/or centrifugal force in the combining unit 12 of the pipeline of (121,122 or 123) and by described solid and gas two-phase flow are passed through
Described tortuous spaces (121,122 or 123) and described abrasive particle is pressed into reclaim abrasive material nucleome exposing surface on by institute
State the integrating step that abrasive particle is combined with the exposing surface of the nucleome reclaiming abrasive material.
The reuse means 10 of elastic grinding material can be arranged on the outside of the blood circulation of described abrasive material, returns at described abrasive material
Receive and unit 20 reclaims elastic grinding material introduce in the reuse means 10 of described elastic grinding material as described recovery abrasive segments
To carry out described blend step and described integrating step, then the recycling elastic grinding material obtained by described integrating step is existed
Optional position returns in the blood circulation of described abrasive material.
Additionally, the reuse means 10 of elastic grinding material can include being attached to be obtained by described integrating step for measurement
Described recycling elastic grinding material nucleome surface on the detection device 14 of amount of abrasive,
The abrasive material meausring apparatus 131 of the amount of abrasive introduced in described mixed cell 11 can be changed, and
It is provided with for controlling the introduction volume of described abrasive particle by described abrasive particle meausring apparatus 131 so that by described detection
The adhesion amount of the abrasive particle that device 14 is measured is close to the control device 15 of predetermined target adhesion amount.
In this case, the angle of repose of the recycling elastic grinding material that can be reclaimed by measurement in described detecting step
Measure the amount of abrasive on the surface of the nucleome being attached to described recycling elastic grinding material.
Preferably, the tortuous spaces 123 being arranged in described combining unit 12 is formed as along with extending to down from upstream side
Swim side and drastically change the curved shape of (that is, curvature increases).
According to the above-mentioned composition of the present invention, by the manufacture method of the elastic grinding material of the present invention and manufacture device, Ke Yitong
Crossing introducing in the gas flow has the mixed cell 11 of abrasive particle and nucleome abrasive particle and nucleome mixing will to be ground to produce solid and gas two-phase flow
Grain is uniformly adhered to not to be had on the viscosity nucleome of nucleome coagulation, and the nucleome introducing adhering to abrasive particle is by this way included
In the combining unit 12 of the pipeline with more than one tortuous spaces (121,122 or 123), thus, by combining unit 12
Tortuous spaces (121,122 or 123) period, attachment abrasive particle nucleome by by solid and gas two-phase flow propulsive force and/or from
The inwall of mental and physical efforts and combining unit 12 and the collision of other nucleomes or combining singly time on the inwall being pressed against combining unit 12
Rotate on the wall of unit 12 and wait and abrasive particle to high-density and can be firmly adhered on nucleome.
Therefore, at the elastic grinding material that the elastic grinding material obtained with manufactured device manufacture by the conventional crown of elastic grinding material is identical
While, can arrange conventional crown with elastic grinding material manufacture device compared be substantially reduced the manufacture dress of elastic grinding material of size
Put, and elastic grinding material can be continuously manufactured by with non-batch type.
Therefore, the manufacture device of the elastic grinding material of the present invention can be combined in as the reuse means 10 of elastic grinding material and follow
To provide sand blasting unit 1 in ring type sand blasting unit, sand blasting unit 1 is by being combined in circulation by the reuse means 10 of elastic grinding material
With recycling elastic grinding material of circulation in sand blasting unit in formula sand blasting unit, elastic grinding material need not changed and remaining constant
Can sandblasting continuously for a long time while processing accuracy.
At the nucleome being attached to the elastic grinding material (recycling elastic grinding material) obtained by combining unit 12 for detection
Amount of abrasive detection device 14 structure in, the abrasive particle of amount of abrasive being incorporated in mixed cell 11 for regulation is installed and claims
Amount device 131, and regulation abrasive particle meausring apparatus 131 is so that the constant control of abrasive particle adhesion amount measured in detection device 14
Device 15, can make the amount of abrasive being attached on the nucleome of the elastic grinding material of acquisition the most constant, and can make the bullet of acquisition
The uniform quality of property abrasive material.It addition, be combined with the manufacture of the elastic grinding material of the reuse means 10 as elastic grinding material wherein
In the sand blasting unit 1 of device, even if being carried out continuously sandblasting for a long time, it is also possible to prevent the inhomogeneities in machining state.
It addition, the area that exposes of the tacky surfaces of nucleome depends on the change of state of the abrasive particle being attached on nucleome and becomes
Change.In the case of the adhesion amount of abrasive particle is little, elastic grinding material is likely to be adhering to each other, and the situation of the adhesion amount increase at abrasive particle
Under, elastic grinding material is attached to each other hardly.
Thus, by measuring the pyramid side formed by the elastic grinding material (recycling elastic grinding material) piled up with cone
Inclination angle (angle of repose), can be easier and accurately measure the attachment state of abrasive particle.
Along with (reclaiming abrasive material) nucleome is moved to from upstream side by the tortuous spaces being arranged in combining unit 12
Trip side, its propulsive force or translational speed decline, therefore, having with the tortuous spaces of constant curvature bending as shown in Figure 4 B
In the structure of 122, when close to downstream, act on the centrifugal force on nucleome and decline, therefore nucleome is pressed into combining unit
Inwall on power decline.But, as it has been described above, formed at the tortuous spaces being arranged in combining unit 12 as shown in Figure 4 C
For drastically changing in the structure of the curved shape of (that is, curvature increases) along with extending to downstream from upstream side, though mobile
Speed declines, it is also possible to the decline of inhibitory action centrifugal force on nucleome.Therefore, abrasive particle can better adhere to nucleome
On.
Accompanying drawing explanation
Objects and advantages of the present invention will be apparent from, wherein from the following detailed description of the invention relevant with accompanying drawing:
Figure 1A shows the front view of the sand blasting unit of the present invention, and Figure 1B shows the side-looking of the sand blasting unit of the present invention
Figure;
Fig. 2 shows the explanatory diagram of the reuse means of elastic grinding material;
Fig. 3 shows the schematic cross-sectional view of mixed cell;
Fig. 4 illustrates the explanatory diagram of combining unit, and wherein Fig. 4 A is the example arranging rectilinear tortuous spaces, Fig. 4 B and figure
4C is the example of the tortuous spaces arranging curved shape;
Fig. 5 shows the schematic diagram of abrasive particle feed unit;
Fig. 6 shows the schematic diagram of abrasive particle meausring apparatus, and wherein Fig. 6 A is fragmentary elevational view, and Fig. 6 B is along in Fig. 6 A
The sectional drawing of line B-B;
Fig. 7 shows that in embodiment 1, cutting output is relative to the curve chart of the change of injecting time;
Fig. 8 shows that in embodiment 2, cutting output is relative to the curve chart of the change of injecting time;
Fig. 9 shows that in comparative example (comparative example 1 and 2), cutting output is relative to the curve chart of the change of injecting time;With
Figure 10 shows the explanation of the relation in the commercial blast using elastic grinding material between injecting time and cutting output
Figure.
Detailed description of the invention
Then, embodiment of the present invention are described below with reference to accompanying drawings.
In following embodiment, manufacture device as elastic grinding material using what the elastic grinding material according to the present invention was described
Reuse means combination structure in circulating sand blasting unit.But, the manufacture device according to the elastic grinding material of the present invention can
Not to be combined in sand blasting unit be individually used for manufacturing elastic grinding material.
The elastic grinding material of recycling etc.
It addition, manufactured or recycling elastic grinding material is by the elastic kernel the most from the teeth outwards with adhesiveness in the present invention
Body and the abrasive particle composition being attached on the surface of nucleome.As long as abrasive material has this structure, then just can apply various material,
Size and dimension etc., and abrasive material can also is that and be wherein attached to by abrasive particle by the self-sticking material as gel and elasticity
Abrasive material on the surface of the nucleome of body composition, can be maybe wherein to be attached to by abrasive particle by being coated with poly-ammonia with self-sticking material
The elastic grinding material on the surface of its nucleome giving adhesiveness is carried out on the surface of the resins such as ester.
It addition, for the abrasive particle used, it is possible to use various abrasive particles.But, by way of example, can use diamond,
CBN, carborundum, aluminium oxide, zircon, high-speed steel, iron-carbon alloy, glass, resin, copper and alloy thereof and aluminum and alloy etc. thereof, and
And the combination of one or more in them can be used.Additionally, the particle diameter of abrasive particle depends on the application of required elastic grinding material
Various particle diameter can also be selected, and median diameter (hereinafter referred to as " D50 ") can be selected to be 0.05 μ as an example
The scope of m~1mm, and its shape can also select the most unbodied shape, polygon, the various shapes such as spherical and cylindrical
Shape.
The basic structure of sand blasting unit
It is provided with composition such as Figure 1A and Tu of the sand blasting unit according to the present invention of the reuse means 10 of elastic grinding material
Shown in 1B.
Sand blasting unit 1 shown in Fig. 1 is provided with carrying out wherein the sandblasting formed in housing 7 of the injection of abrasive material
Room 8, for reclaiming the abrasive reclaiming unit 20 (it is the recovery hopper that the bottom with blast room 8 connects) of abrasive material and abrasive material returned
Receive abrasive jet in the unit 20 circulating sand blasting unit to the abrasive blasting device 30 in blast room 8, wherein form abrasive material
From blast room 8 via the circulating system of abrasive reclaiming unit 20 and feeding abrasive material pipe 41 to abrasive blasting device 30, and from
The abrasive material of abrasive blasting device 30 injection is calm so that this system circulates and by abrasive blasting device 30 fill-before-fire.
Although in the shown embodiment, as the abrasive blasting device 30 of abrasive blasting in blast room 8, it is provided with
Sand-blasting gun based on the blast injection abrasive material from compressed air source (not shown), but the injection of abrasive material is not limited to this
Air type, and various types of abrasive blasting devices known in addition to being accelerated can also be used by compressed air,
As long as they are such as by abrasive material and rotating impeller collision are hit the strike type of abrasive material and by centrifugal force jet mill
The centrifugal action type (being referred to as " injection " in the present invention) etc. of material can spray or project the dry type of abrasive material and just may be used
With.
For carried out by abrasive blasting device 30 blast room 8 of the injection of abrasive material bottom formed inverted pyramid shape with
There is hopper shape, thus during in blast room 8, the abrasive material of injection falls into the abrasive reclaiming unit 20 of hopper shape.
Blast room 8 is configured to make elastic grinding material and the dividing plate of dust classification, is classified by dividing plate and return at abrasive material
Receive and unit 20 reclaims elastic grinding material, and by exhaust blower (hair-dryer) 25, dust introducing is arranged on the back of housing 7
In dust arrester 26 and collect.
The bottom of the abrasive reclaiming unit 20 reclaiming elastic grinding material wherein connects with feeding abrasive material pipe 41, and abrasive material supplies
Connect with the abrasive blasting device 30 being suction-type sand-blasting gun in the example illustrated to pipe 41.
In the present embodiment, structure elastic grinding material and dust classified by dividing plate is illustrated.But replace this
Structure, for example, it is possible to classify elastic grinding material and dust by cyclone type abrasive can is used as abrasive reclaiming unit 20.
Compressed air from compressed air source (not shown) is introduced in sand-blasting gun 30.By will be from compressed air source
Compressed air introduce in sand-blasting gun 30, the abrasive material in abrasive reclaiming unit 20 by the negative pressure that produces in sand-blasting gun 30 via mill
Material supply pipe 41 sucks, such that it is able to be ejected into together with compressed air in blast room 8 by abrasive material.
Thus, shown circulating sand blasting unit 1 is configured to recycle abrasive material with long-time spray continuously
Sand, because defining wherein by the abrasive material that sprayed by abrasive blasting device 30 by blast room 8 and abrasive reclaiming unit 20 again
Introduce the blood circulation of the abrasive material then sprayed in abrasive blasting device 30.
The reuse means of elastic grinding material
In the circulating sand blasting unit 1 with above-mentioned composition, by with use by the way of circulating abrasive material can long time
Between carry out sandblasting continuously.But, the elastic grinding material with the structure being attached on the surface of resilient nucleus by abrasive particle is being used
In the case of making abrasive material, the abrasive particle being attached on the surface of nucleome comes off by colliding with workpiece, therefore by with circulating
Mode reuse abrasive material and make the cutting power of abrasive material be gradually lowered, therefore, even if maintaining such as expulsion pressure and spray
Being processed while other processing conditionss such as firing rate degree are constant, the machining state of workpiece also can change.
Thus, in the sand blasting unit 1 of the present invention, by arrange above-mentioned for recycling in the blood circulation of abrasive material
The reuse means 10 of the elastic grinding material of the elastic grinding material of circulation, though time passage, it is also possible to do not changing machining state
In the case of be carried out continuously sandblasting for a long time.
The reuse means of elastic grinding material is represented by the reference 10 in Fig. 2.The reuse means 10 of elastic grinding material to
Include the mixed cell 11 for being mixed with abrasive particle by recovery abrasive material less and be used for pressing abrasive particle and be attached to reclaim abrasive material
The combination list (wherein by mixing with mixed cell 11, abrasive particle being attached on the exposed portion of nucleome) on the surface of nucleome
Unit 12.In the shown embodiment, mixed cell 11 is set to, with combining unit 12, the stream that the blood circulation with abrasive material separates
Road.
Additionally, in the shown embodiment, abrasive particle introduces the abrasive particle feed unit 13 in mixed cell 11 includes can
To change the abrasive particle meausring apparatus 131 (with reference to Fig. 5, Fig. 6) of the amount of the abrasive particle introduced.It is attached to it addition, be provided with for measurement
The detection of the amount of the abrasive particle on the surface of the nucleome being passed through the recycling elastic grinding material combined and recycle by combining unit 12
Device 14.Abrasive particle meausring apparatus is controlled for the feedback by receiving the result measured by detection device 14 additionally, be provided with
131 amounts changing the abrasive particles introduced are so that the adhesion amount of the abrasive particle measured is close to the control device 15 of predetermined target adhesion amount.
Mixed cell
In above-mentioned mixed cell 11, reclaiming recycling abrasive material and being attached to reclaim on the surface of the nucleome of abrasive material
Abrasive particle be added or introduced in air-flow producing solid and gas two-phase flow, thus in the gas flow will reclaim abrasive material and abrasive particle mixing, and
New abrasive particle is attached in the part of nucleome exposed by making Grain Falling Off in the surface of recovery abrasive material.
As it is shown on figure 3, in mixed cell 11, be formed with the first noumenon 111 of abrasive particle suction chamber 112 by centre
Shell 115 is connected with the second body 113 being formed with reclaiming abrasive material suction chamber 114.Additionally, mixed cell 11 is provided with
One air spray unit 116 and the second air spray unit 117, and the rear end of the first air spray unit 116 is empty with compression
Source of the gas (not shown) connects, and the front end of the first air spray unit 116 is inserted in the abrasive particle suction chamber 112 of the first noumenon 111, separately
Outward, the front end of the first air spray unit 116, the second air spray unit 117 are pointed in the rear end of the second air spray unit 117
Front end insert and reclaim in abrasive material suction chamber 114.
It addition, the entrance 112a of abrasive particle suction chamber 112 is connected with abrasive particle feed unit 13 by abrasive particle supply pipe 42, and
The entrance 114a reclaiming abrasive material suction chamber 114 connects with the bottom of abrasive reclaiming unit 20 by reclaiming feeding abrasive material pipe 43.
In the mixed cell 11 with above-mentioned composition, the compressed air from compressed air source is introduced the first air spray
Go out in unit 116, air be ejected into from the front end of the first air spray unit 116 rear end of the second air spray unit 117,
Then in abrasive particle suction chamber 112, negative pressure is formed by compressed-air actuated injection, by the abrasive particle from abrasive particle feed unit 13
Suck in abrasive particle suction chamber 112, and be added or introduced into from the compressed air of the front end of the first air spray unit 116 injection,
Then introduce in the second air spray unit 117.
Introduce mixed flow court in reclaiming abrasive material suction chamber 114 of the abrasive particle in the second air spray unit 117 and air-flow
Spray to the outlet 118 of mixed cell 11, thus in reclaiming abrasive material suction chamber 114, form negative pressure, and will be at abrasive reclaiming
In unit 20 reclaim elastic grinding material as recycling recovery abrasive segments introduce recovery abrasive material suction chamber 114 in and addition or
Introduce in the air-flow containing abrasive particle, then spray from mixed cell 11.
Thus, it is added or introduced in air-flow producing solid and gas two-phase flow by abrasive particle and recovery abrasive material, such that it is able to this
Abrasive particle and recovery abrasive material are not had the ground mixing such as coagulation by solid and gas two-phase flow, and new abrasive particle is attached to by making recovery grind
Grain Falling Off in material and on the surface of nucleome exposed.
As reclaiming abrasive material, is preferably introduced the elastic mill mixed cell 11 per scheduled time from abrasive reclaiming unit 20
The amount (g/min) of material is adjusted to the 5-50% of the amount (g/min) of the abrasive material that per scheduled time sprays in blast room, more preferably
10-30%.
Additionally, it is preferred that the amount of the abrasive particle being introduced in mixed cell 11 be adjusted to reclaim abrasive material introduction volume 3.0% with
Under, more preferably less than 1.0%.
In the case of introducing 3.0% more than abrasive particle, introduce more than the whole surface for covering recovery abrasive material
The abrasive particle of amount, therefore creates the free abrasive that many can not be attached to reclaim on the surface of abrasive material, by these free abrasives and
Elastic grinding material is ejected on workpiece, and result causes the machining states such as the surface that such as formation satin face processes on the surface of workpiece
Deterioration, then reclaims this free abrasive to abandon by screening in abrasive reclaiming unit 20 in dust arrester 26, thus
Improve the cost of sandblasting, and particularly in the case of using the such as valuable abrasive particle such as diamond, carborundum and cBN,
Further increase financial burden.
In the example illustrated, the spatial configuration in the first noumenon 111 becomes abrasive particle suction chamber 112, in the second body 113
Spatial configuration become reclaim abrasive material suction chamber 114, but, in contrast, the space in the first noumenon 111 can be with abrasive reclaiming
Unit 20 connects to form the suction chamber reclaiming abrasive material, and the space in the second body 113 can with abrasive particle feed unit 13 even
Pass to be formed the suction chamber of abrasive particle, as long as and the air-flow containing abrasive particle and the air-flow containing recovery abrasive material being merged and mixed
Close, then just can be attached to abrasive particle reclaim on the surface of abrasive material, be not limited to shown structure, the various changes of structure are all
It is possible.
Combining unit
By mixed cell 11, by utilizing the adhesion of nucleome to be attached to new abrasive particle due to coming off of abrasive particle
On the surface of the nucleome reclaiming abrasive material exposed.But, only adhere to abrasive particle by nucleome adhesion, therefore, nucleome and abrasive particle it
Between attachment state remain inadequate.
Thus, recovery abrasive material in this state can not be used as elastic grinding material the most once again.In order to make the abrasive material can
Tolerance reuses, it should by bonding with by by abrasive particle, towards the nucleome pressing reclaiming abrasive material, embedding etc. make abrasive particle and core
Body is securely joined with.
In order to nucleome is so combined with abrasive particle, mixed cell 11 the solid and gas two-phase flow produced is introduced by having at least
More than one tortuous spaces 121,122 and 123 pipeline composition combining unit 12 in, and via by tortuous spaces 121,
122 and 123, abrasive particle is pressed by propulsive force and/or centrifugal force by solid and gas two-phase flow towards the surface of the nucleome reclaiming abrasive material.
For this tortuous spaces as shown in Figure 4 A as an example, the such as combining unit 12 formed by SUS pipe etc.
A part can bend to right angle to form tortuous spaces 121, so that the recovery abrasive material kept straight in combining unit 12 exists
At tortuous spaces 121, the inwall with combining unit 12 collides so that abrasive particle is by pressing to nucleome.
In the case of forming tortuous spaces in this mode by making combining unit 12 bend linearly, angle of bend
It is not limited to right angle as shown in the accompanying drawings, and it can bend with the angle more than or less than right angle.Although it is it addition, shown
The example gone out shows the situation giving right-angle bending part 121 and 121 at two parts to form square C-shape,
But combining unit 12 is not limited to this example, and can only have one or more tortuous spaces.
Additionally, tortuous spaces can bend as shown in Fig. 4 B or Fig. 4 C, and curved shape is being set by this way
In the case of tortuous spaces 122 or 123, such as, pressed by centrifugal force by the recovery abrasive material of tortuous spaces 122 and 123
Rotate while the outer circumferential side of the inwall being pressed onto combining unit 12, to be made by the propulsive force of solid and gas two-phase flow and/or centrifugal force
Abrasive particle is pressed on nucleome securely.
It addition, in the case of the tortuous spaces arranging this curve, it can be sequentially formed as circular or spiral type.
It addition, in the case of the tortuous spaces with curved shape is set, as shown in Figure 4 C, the Curved of tortuous spaces
Shape changes (that is, curvature increase) the most sharp along with extending to downstream from upstream side.
Owing to colliding by the abrasive material that reclaims of tortuous spaces with the inwall of combining unit 12 or contacting, thus along with it moves
To downstream, its translational speed is gradually lowered, and acts on the centrifugal force reclaimed on abrasive material and is gradually lowered.
But, the centrifugal force being in swing-around trajectory on the object of movement due to effect and the distance away from center of rotation axle
(radius) and angular velocity square the proportional change of product, it is possible to the centrifugal force that suppression is applied to reclaim on abrasive material
Decline and enable to according to along with the decline of translational speed reclaiming abrasive material declined close to downstream, by increase along with
Extend to the change of the curve (curvature) in downstream and for a long time abrasive particle is pressed on nucleome, such as spiral-shaped by being formed
Increase the angular velocity reclaiming abrasive material.
In order to obtain, abrasive particle is attached on the nucleome of arbitrary structures required thrust, form linear tortuous spaces
In the case of, the quantity in the space that regulation is formed, in the case of forming curves tortuous spaces, the total length of regulation tortuous spaces
(quantity of spiral) etc..
By this way, while abrasive particle is by the tortuous spaces of combining unit 12, it is pressed into the core of recovery abrasive material
On body, to obtain by abrasive particle to high-density and is firmly adhered on the nucleome reclaiming abrasive material that abrasive particle comes off from it
The recycling elastic grinding material of recycling.
Therefore, the recycling elastic grinding material obtained by this way is brought back at an arbitrary position the circulation of elastic grinding material
In system, thus continuously or periodically recycle (off and on) 10-50% of the elastic grinding material circulated in blood circulation.Cause
Even if this is in the case of the long-time elastic grinding material of injection continuously, in blood circulation, the elastic grinding material of circulation can also always be tieed up
Hold in particular state to maintain machining state consistently.
Abrasive particle feed unit
As the structure of the abrasive particle feed unit 13 abrasive particle being incorporated in mixed cell 11, as long as can be to preset
Introduction volume abrasive particle is constantly supplied to mixed cell 11, then just can use any configuration.For example, it is possible to arrange storage
The bottom of the hopper of abrasive particle is provided with the hole of preliminary dimension or slit and the abrasive particle by hole or slit is sent to mixed cell
The abrasive particle feed unit 13 etc. with fairly simple structure of 11.
In order to smoothly supply abrasive particle, preferably make the hopper of storage abrasive particle swing, and particularly have less than # in use
In the case of the abrasive particle of the particle diameter of 3000 (D50:11 μm), owing to huge cohesive force can not shift abrasive particle, thus must give
Ultrasonic activation.
In the present embodiment, in order to precise and supply have the finest abrasive particle of huge cohesive force, special
Not being #6000 (D50:2 μm) abrasive particle below, abrasive particle feed unit 13 includes the abrasive particle meausring apparatus 131 shown in Fig. 5 and Fig. 6.
The abrasive particle feed unit 13 being provided with abrasive particle meausring apparatus 131 is configured so that by having the little of a large amount of 0.1-2mm
The sieve plate 133 that the punch metal in hole or net etc. are made is arranged in below the hopper of falling truncated cone shape 132 to allow to introduce hopper
Abrasive particle in 132 falls on sieve plate 133.Abrasive particle feed unit 13 is also configured as the above stirring electricity so that being positioned at hopper 132
Rotary shaft 134a of machine 134 is provided with in hopper 132 stirring vane 135 rotated and the scraper 136 rotated on sieve plate 133
So that they rotate along with the rotation of stirring motor 134.
Scraper 136 there is the rotation along with scraper 136 and with the blade 137 slidably contacted the surfaces of sieve plate 133, and construct
Become to allow to make abrasive particle fall from the aperture formed sieve plate 133 by blade 137.
Therefore, by rotating stirring motor 134 when being transported in hopper 132 by abrasive particle, in hopper 132
Abrasive particle is stirred blade 135 and stirs and fall on sieve plate 133.
The abrasive particle in the aperture of sieve plate 133 is transferred to by blade 137 by sieve plate 133 by the rotation of scraper 136
Aperture also falls downwards a small amount of.
Therefore, being provided with that the abrasive particle feed unit 13 of the abrasive particle meausring apparatus 131 with said structure is configured so that can
The quantity delivered of abrasive particle is increased with the rotary speed by accelerating stirring motor 134, otherwise, can be by reducing stirring motor
The rotary speed of 134 reduces the quantity delivered of abrasive particle, thus can change mill by the rotary speed controlling stirring motor 134
The quantity delivered of grain.
By this way, fall into abrasive particle therein by the abrasive particle of sieve plate 133 and receive unit 130 by abrasive particle supply pipe 42
The first air introducing compressed air in mixed cell 11 is connected with the abrasive particle suction chamber 112 being arranged in mixed cell 11
In spray unit 116.After forming negative pressure in abrasive particle suction chamber 112, abrasive particle is received the outside empty of unit 130 with from abrasive particle
The extraneous air that gas entrance 130a sucks is concomitantly introduced in mixed cell 11.
Detection device and control device (feedback control)
Thus, wherein abrasive particle feed unit 13 is provided with changing the abrasive particle meausring apparatus 131 of the introduction volume of abrasive particle
The sand blasting unit 1 of the present invention may be configured so that measures the recycling elastic grinding material being attached to be obtained by combining unit 12
The feedback that the detection device 14 of the amount of the abrasive particle on nucleome is set to according to the testing result obtained by detection device 14 regulates
The amount of the abrasive particle in introducing mixed cell 11.
For example, it is possible to based on the recycling bullet picked up as the sample from the recycling elastic grinding material obtained by shooting
Property abrasive grain surface obtain image, by the measurement of the abrasive particle of attachment be attachment abrasive particle region in pixel count and
The ratio of the pixel count in the region not having abrasive particle etc..But, in the present embodiment, measured the mill of attachment by angle of repose
The amount of grain, this angle of repose is the angle of rest (repose) of the recycling elastic grinding material piled up with cone.
That is, the amount of the abrasive particle adhered to by change, along with the exposed area of the tacky surfaces of nucleome broadens, is obtained again
Elastic grinding material is utilized to tend to be adhering to each other and assemble.On the other hand, along with the exposed area of the tacky surfaces of nucleome diminishes, then
Elastic grinding material is utilized to become to be difficult to assemble each other.Therefore, in the case of the abrasive particle deficiency being attached on nucleome, therefore nucleome reveals
Going out, angle of repose becomes big.Therefore, it can measure abrasive particle by the angle of repose of measurement recycling elastic grinding material and be attached to the table of nucleome
State on face.
As the detection device 14 for measuring angle of repose, various sensors and CCD camera etc. can be as examples
Use.Such as, recycling elastic grinding material piles up on the plectane being arranged on a certain position, and until recycling elastic grinding material spills
Before plectane, this position is all little affected by environmental effect, and angle of repose based on the heap by shooting recycling elastic grinding material and
The image measurement angle of repose that the height that recycling elastic grinding material is piled up obtains.
In the shown embodiment, it is provided with the sensing chamber 50 connected with blast room 8, and it is de-to recycle elastic grinding material
Falling and pile up on the monitor station 51 being arranged in sensing chamber 50, the recycling elastic grinding material then spilt from monitor station 51 falls into spray
Sand room 8 is to return in the blood circulation of abrasive material by recycling elastic grinding material, such that it is able to carry out by examining with a series of action
Survey the detecting step that device 14 is carried out.
It is delivered to control device 15 by the angle of repose of the recycling elastic grinding material measured by this way by detection device 14.
Such as, controlling device 15 is the stirring controlling abrasive particle feed unit 13 based on the angle of repose received from detection device 14
The microcontroller of the rotary speed of motor 134.Right between the rotary speed of the angle of repose prestored and stirring motor 134
On the basis of should being related to, in the case of the angle of repose measured is more than target angle of repose, in order to make the angle of repose of measurement close to using
In the target angle of repose of the recycling elastic grinding material obtaining constant-quality, accelerate the rotary speed of stirring motor 134 to increase mill
The quantity delivered of grain.
Variation
The sand blasting unit as above 1 of the present invention has the reuse means 10 of elastic grinding material and is provided in sand blasting unit
The outside of the blood circulation of the abrasive material arranged in 1 and part recycling reclaim the knot of elastic grinding material in abrasive reclaiming unit 20
Structure.But, such as, sand blasting unit 1 may be configured so that above-mentioned mixed cell 11 and combining unit 12 are arranged on and return from abrasive material
Receive unit 20 in the stream of abrasive blasting device 30, and the whole elastic grinding materials reclaimed in the blood circulation of abrasive material will
Experience recycle step.
In the above description, as an example, the reuse means 10 of elastic grinding material is set to of sand blasting unit 1
Building block.But, the reuse means 10 of above-mentioned elastic grinding material can separate with sand blasting unit 1 and can be used alone as bullet
The manufacture device of property abrasive material.
In this case, as recycling object in the reuse means 10 of elastic grinding material in embodiments above
The recovery abrasive material described should be replaced by original or used nucleome, then uses.
Embodiment
Hereinafter, will be described for the performance of the sand blasting unit of the reuse means equipped with elastic grinding material of the present invention
The result of validation test.
The purpose of test
Carrying out testing is the sandblasting dress in order to be identified through using the reuse means being provided with elastic grinding material of the present invention
Put and carry out sandblasting and be possible to prevent the deterioration of cutting ability and cutting ability long-time stable can be made.
Method of testing
As elastic grinding material, employ the abrasive material with self-sticking elastomer nucleome (average major diameter is 0.3-1.0mm)
(" the Sirius Z " that manufactured by Fuji Manufacturing CO., LTD.), its nucleus is attached with nucleome weight
The diamond abrasive grain #10000 (D50:0.6 μm) of the amount of 30%.For the abrasive material used, used 15 in embodiment 1
Hour abrasive material, used the abrasive material of 10 hours in example 2.
As the sand blasting unit (embodiment 1 and 2) of the present invention, use describe as seeing figures.1.and.2 to be provided with elasticity
The device of the reuse means of abrasive material basis business air formula sand blasting unit (by Fuji Manufacturing CO.,
LTD. " SFFSRZ-2 " and " LDQSR-4 " manufactured) test block carried out sandblasting (but, do not carry out feedback control), and survey
Amount cutting output is relative to the change of process time.
As comparative example (comparative example 1 and 2), use the commercial sand blasting unit of the reuse means without elastic grinding material
(identical with the sand blasting unit on the basis of the sand blasting unit being used as in embodiment 1 and 2) carries out sandblasting to test block, and measures
Cutting output is relative to the change of process time.In two comparative examples, elastic grinding material begins to use from original state.
Treatment conditions in each example and comparative example are as follows.
Treatment conditions in table 1 embodiment 1 and comparative example 1
Treatment conditions in table 2 embodiment 2 and comparative example 2
Test result
Relation between injecting time and the change of cutting output that the result of sandblasting test obtains is as shown in Fig. 7~Fig. 9.
It is pointed out that Fig. 7, Fig. 8 and Fig. 9 are embodiment 1, embodiment 2 and the test result of comparative example (comparative example 1 and 2) respectively.
As Fig. 7~9 clearly shown in, it is thus identified that in the spray of the reuse means being provided with elastic grinding material using the present invention
In the sandblasting of sand device, can from injection start to experiment complete carry out with constant cutting output long-time (embodiment 1
320 hours, in embodiment 2 200 hours) process (with reference to Fig. 7 and Fig. 8).
It addition, observe the state of elastic grinding material after experiment terminates.It is observed that made in the sand blasting unit of the present invention
Elastic grinding material in, abrasive particle is attached on the surface of nucleome to high-density, and cannot confirm with use start time bullet
Clearly difference between property abrasive material.
From result above, can confirm that the reuse means by the elastic grinding material in the sand blasting unit of the present invention is preferably
Recycling elastic grinding material.
On the other hand, the use at comparative example 1 does not have the spray of existing sand blasting unit of reuse means of elastic grinding material
In sand, in some hours after processing starts, cutting output is substantially reduced, and is dropped to initially by the use cutting output of 20 hours
More than half of amount, and dropped to for about 1/3rd (with reference to Fig. 9) the most continuously by the use of about 50 hours.
In comparative example 1, the stickum on nucleome adheres to as on the SUS plate of test block, the flowing of elastic grinding material
Property be deteriorated, and elastic grinding material begins to accumulate in the hopper portion in process chamber.Thus termination.
After the use of 50 hours, elastic grinding material is taken out from sand blasting unit and confirms its shape by optical microscope
State.As a result, abrasive particle comes off from the surface of nucleome, exposes first portion, and nucleome is by adhering on the surface of test block etc.
Gall, thus can not re-use.
In comparative example 2, as the situation in comparative example 1, cutting output declines the most in time, and by 8 hours
Use drops to half.In 30 hours, cutting output drops to 1/3rd.
In the process of 70 hours, the stickum of nucleome adheres on the surface of workpiece, thus can obtain uneven adding
The surface of work.
After elastic grinding material uses 70 hours, it takes out from blast room to observe the surface of abrasive material.Pass through optics
Microscope observe, as the situation in comparative example 1, it is thus identified that abrasive particle come off from the surface of nucleome and first portion reveal
Go out, thus can not re-use.
Thus, appended widest claims are not related to the machine constituted in a specific way.On the contrary, most widely weigh
Profit claim is intended to protect the core of this breakthrough invention or essence.The present invention is substantially new and useful.It addition, right
When it is prepared, considers relative to prior art as an entirety, be not the most apparent
's.
It addition, in view of the revolution character of the present invention, it is substantially initiative invention.So, as a legal issue
From the point of view of, claims below have the right requirement the most wide in range explain with protect the present invention core.
Accordingly, it is seen that effectively achieve objectives set forth above and the purpose that will become apparent from from described above, and
And owing to specific change can be carried out without departing from the scope of the invention in above-mentioned structure, so in described above
In all items shown in contained or accompanying drawing all should be understood to exemplary and be not the restrictive meaning.
It is to be further understood that appended claims is intended to cover all upper of invention as herein described and bottom is special
The statement of all of invention scope levied and may fall from language between which.
So far, the present invention is described.
The explanation of reference
1 sand blasting unit
7 housings
8 blast rooms
The reuse means of 10 elastic grinding materials
11 mixed cells
111 the first noumenons
112 abrasive particle suction chambers
The entrance of 112a (abrasive particle suction chamber 112)
113 second bodies
114 reclaim abrasive material suction chamber
The entrance of 114a (reclaiming abrasive material suction chamber 114)
115 intermediate case
116 first air spray unit
117 second air spray unit
The outlet of 118 (blenders 11)
12 combining units
121,122,123 tortuous spaces
13 abrasive particle feed units
130 abrasive particles receive unit
130a outside air inlet
131 abrasive particle meausring apparatuses
132 hoppers
133 sieve plates
134 stirring motors
134a rotary shaft
135 stirring vanes
136 scrapers
137 blades
14 detection devices
15 control device
16a, 16b pipeline
20 abrasive reclaiming unit
25 exhaust blowers (hair-dryer)
26 dust arresters
30 abrasive blasting devices
41 feeding abrasive material pipes
42 abrasive particle supply pipes
43 reclaim feeding abrasive material pipe
50 sensing chamber
51 monitor stations
Claims (18)
1. a manufacture method for elastic grinding material, described elastic grinding material is made up of nucleome and abrasive particle, and described nucleome is by elastomeric material
Making and at least have adhesiveness on the surface of described nucleome, described abrasive particle is attached on the surface of described nucleome, described
Method includes:
By described abrasive particle and described nucleome are concomitantly introduced into described abrasive particle and described nucleome in air-flow in described air-flow
Mix to produce the blend step of solid and gas two-phase flow;With
By the solid and gas two-phase flow produced in described blend step is introduced at least one tortuous spaces, then by described solid
Described abrasive particle is pressed on the surface of described nucleome by propulsive force and/or the centrifugal force of gas two-phase flow by described tortuous spaces
The integrating step being combined with the surface by described abrasive particle with described nucleome.
The manufacture method of elastic grinding material the most according to claim 1, also includes that measurement is attached to by described integrating step
The detecting step of the amount of abrasive on the surface of the nucleome reclaiming elastic grinding material, the abrasive particle that wherein will add in described blend step
Amount is adjusted so that in described detecting step the amount of abrasive measured is close to predetermined target adhesion amount.
The manufacture method of elastic grinding material the most according to claim 2, is wherein reclaimed by measurement in described detecting step
The angle of repose measurement of elastic grinding material is attached to the amount of abrasive on the surface of described nucleome.
4., according to the manufacture method of the elastic grinding material according to any one of claims 1 to 3, wherein said tortuous spaces is formed as
Along with extending to downstream and curved shape that curvature increases from upstream side.
5. a manufacture device for elastic grinding material, described elastic grinding material is made up of nucleome and abrasive particle, and described nucleome is by elastomeric material
Making and at least have adhesiveness on the surface of described nucleome, described abrasive particle is attached on the surface of described nucleome, described
Device includes:
By described abrasive particle and described nucleome being concomitantly introduced in air-flow the mixed cell producing solid and gas two-phase flow;With
By having the pipeline that the solid and gas two-phase flow produced in described mixed cell is introduced at least one tortuous spaces therein
The combining unit of composition.
The manufacture device of elastic grinding material the most according to claim 5, also includes:
For measuring the detection of the amount of abrasive on the surface of the nucleome of elastic grinding material being attached to be obtained by described combining unit
Device;
The abrasive particle meausring apparatus of the quantity delivered of the abrasive particle being supplied to described mixed cell can be changed;With
For controlled by described abrasive particle meausring apparatus described abrasive particle quantity delivered so that in described detection device measure
Amount of abrasive is close to the control device of predetermined target adhesion amount.
The manufacture device of elastic grinding material the most according to claim 6, wherein said detection measurement device is as being attached to
State the angle of repose of the elastic grinding material of the amount of abrasive particle on the surface of nucleome.
8., according to the manufacture device of the elastic grinding material according to any one of claim 5~7, wherein it is arranged in described combining unit
In tortuous spaces be formed as along with extending to downstream and curved shape that curvature increases from upstream side.
9. using a blasting method for circulating sand blasting unit, described circulating sand blasting unit is by blast room, abrasive reclaiming list
Unit and abrasive blasting device form, and described blast room abrasive blasting, described abrasive reclaiming unit connects with the bottom of described blast room
Logical, described abrasive blasting device is for by the abrasive jet in described abrasive reclaiming unit to described blast room, and is formed
For making abrasive material that described abrasive material circulates to described abrasive blasting device via described abrasive reclaiming unit from described blast room
Blood circulation, uses the elastic grinding material being made up of nucleome and abrasive particle to be made up also of elastomeric material as described abrasive material, described nucleome
And at least there is on the surface of described nucleome adhesiveness, described abrasive particle is attached on the surface of described nucleome, described method bag
Include:
For recycling recycle step of the elastic grinding material of circulation in the blood circulation of described abrasive material;
Described recycle step includes:
By the abrasive particle from abrasive particle supply source and the abrasive material reclaimed from described abrasive reclaiming unit are concomitantly introduced into air-flow
Abrasive material and the mixing of described abrasive particle will be reclaimed to produce the blend step of solid and gas two-phase flow in described air-flow;With
There is the pipeline of at least one tortuous spaces by the solid and gas two-phase flow produced in described blend step is introduced and borrow
Described abrasive particle is pressed into recovery abrasive material by described tortuous spaces by propulsive force and/or centrifugal force by described solid and gas two-phase flow
Nucleome exposing surface on the integrating step that described abrasive particle is combined with the exposing surface of nucleome reclaiming abrasive material.
Blasting method the most according to claim 9, wherein recycling route is arranged on outside the blood circulation of described abrasive material
Side, reclaims elastic grinding material in described abrasive reclaiming unit and introduces in described recycling route as described recovery abrasive segments
To carry out described blend step and described integrating step, then the recycling elastic grinding material obtained by described integrating step is existed
Optional position returns in the blood circulation of described abrasive material.
11. according to the blasting method described in claim 9 or 10, also includes being attached to be returned by described integrating step for measurement
The detecting step of the amount of abrasive on the surface of the nucleome of the described recycling elastic grinding material received, wherein
Measurement it is adjusted so that in described detecting step by introducing the amount of abrasive in described air-flow in described blend step
The adhesion amount of abrasive particle is close to predetermined target adhesion amount.
12. blasting methods according to claim 11, the recycling wherein reclaimed by measurement in described detecting step
Amount of abrasive on the surface of the nucleome that the angle of repose measurement of elastic grinding material is attached to described recycling elastic grinding material.
13. blasting methods according to claim 9, wherein said tortuous spaces is formed as along with extending to down from upstream side
Trip side and curvature increase curved shape.
14. 1 kinds of sand blasting units, described sand blasting unit is made up of blast room, abrasive reclaiming unit and abrasive blasting device, described
Blast room's abrasive blasting, described abrasive reclaiming unit connects with the bottom of described blast room, and described abrasive blasting device is used for will
Abrasive jet in described abrasive reclaiming unit is in described blast room, and is formed and be used for making described abrasive material from described blast room
Via the blood circulation of the abrasive material that described abrasive reclaiming unit circulates to described abrasive blasting device, use by nucleome and set of abrasive particles
The elastic grinding material become is as described abrasive material, and described nucleome is made up of elastomeric material and at least has on the surface of described nucleome
Adhesiveness, described abrasive particle is attached on the surface of described nucleome, and described sand blasting unit includes:
For recycling reuse means of the elastic grinding material of the elastic grinding material of circulation in the blood circulation of described abrasive material;
The reuse means of described elastic grinding material includes:
By the abrasive particle from abrasive material feed unit and the abrasive material reclaimed from described abrasive reclaiming unit are concomitantly introduced into air-flow
And produce the mixed cell of solid and gas two-phase flow;With
By having the pipeline that the solid and gas two-phase flow produced in described mixed cell is introduced at least one tortuous spaces therein
The combining unit of composition.
15. sand blasting units according to claim 14, wherein
The reuse means of described elastic grinding material is arranged on the outside of the blood circulation of described abrasive material,
Described mixed cell connects with described abrasive reclaiming unit, and the elastic grinding material conduct in described abrasive reclaiming unit
Described recovery abrasive segments ground introduces in described mixed cell, and
The reuse means of the described elastic grinding material blood circulation in the downstream of described combining unit with described abrasive material connects.
16. according to the sand blasting unit described in claims 14 or 15, wherein
The reuse means of described elastic grinding material also include for measure be attached to by described combining unit obtain described in again
Utilize elastic grinding material nucleome surface on the detection device of amount of abrasive,
The abrasive material meausring apparatus that can change the amount of abrasive introduced in described mixed cell is included at described abrasive particle feed unit,
And
It is provided with the introduction volume for being controlled described abrasive particle by described abrasive particle meausring apparatus so that being surveyed by described detection device
The adhesion amount of the abrasive particle of amount is close to the control device of predetermined target adhesion amount.
17. sand blasting units according to claim 16, wherein said detection measurement device is as the profit again being attached to acquisition
Angle of repose with the recycling elastic grinding material of the amount of the abrasive particle on the surface of the nucleome of elastic grinding material.
18. sand blasting units according to claim 14, the tortuous spaces being wherein arranged in described combining unit is formed as
Along with extending to downstream and curved shape that curvature increases from upstream side.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2013-205030 | 2013-09-30 | ||
JP2013205030A JP6254409B2 (en) | 2013-09-30 | 2013-09-30 | Elastic abrasive manufacturing method, elastic abrasive manufacturing apparatus, blasting method, and blasting apparatus |
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CN104511844A CN104511844A (en) | 2015-04-15 |
CN104511844B true CN104511844B (en) | 2017-01-04 |
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