CN104511718A - High-frequency induction hot charging device of aluminum guide roller drain plug - Google Patents
High-frequency induction hot charging device of aluminum guide roller drain plug Download PDFInfo
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- CN104511718A CN104511718A CN201410804654.XA CN201410804654A CN104511718A CN 104511718 A CN104511718 A CN 104511718A CN 201410804654 A CN201410804654 A CN 201410804654A CN 104511718 A CN104511718 A CN 104511718A
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- frequency induction
- hot charging
- pair
- charging device
- nylon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P11/00—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for
- B23P11/02—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits
- B23P11/025—Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits by using heat or cold
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Induction Heating (AREA)
Abstract
The inventions aims at providing a high-frequency induction hot charging device of an aluminum guide roller drain plug. The high-frequency induction hot charging device comprises a supporting platform, wherein the supporting platform is mounted on a station conversion mechanism by a supporting shaft; the supporting shaft is connected with the station conversion mechanism by a flange disc; the supporting platform and a rotatable platform are provided with nylon rolling wheels and clamping mechanisms; the four nylon rolling wheels and one pair of the clamping mechanisms are arranged on the same straight line; the lower sides of the supporting platform and the rotatable platform are connected with one stretching-out ends of pistons of air cylinders b by pin shafts; the other ends of the two air cylinders b are crossly connected with the flange disc; a transverse shaft is further arranged on the leveled position of the supporting platform; the two ends of the transverse shaft are connected with worm wheel and worm rod hoisting mechanisms; one pair of the worm wheel and worm rod hoisting mechanisms are arranged on the supporting frame; the transverse shaft is provided with a high-frequency induction heating generator. By the aid of the high-frequency induction hot charging device, the problems in the prior art that the heating time is long, the operation labor intensity is great and hot charging is difficult to operate when outer diameters are different are solved.
Description
Technical field
The invention belongs to printing technology, be specifically related to a kind of aluminium deflector roll plug high-frequency induction hot charging device.
Background technology
The hot charging of tradition deflector roll class plug adopts artificial flame or the high temperature furnace heating aluminium roller body of roll need fill plug place, after heating certain hour, by means of operating experience, after estimating that the hole size at aluminium roller body of roll dress plug place reaches, then carries out hot charging.This method of operating relies on operating personnel's experience completely, often occur that heat time and heating-up temperature exceed or do not reach required time and temperature, there will be during hot charging dress do not go up or heat excessive, this kind of way hot charging efficiency is low, and conventional practice manual operation labour intensity is large, poor working environment.This kind of aluminium deflector roll plug high-frequency induction hot charging servicing unit adopts high frequency induction thermal equipment, the mechanisms such as the auxiliary clamping of Bing, rotation and radio-frequency induction coil lifting, aluminium roller body of roll Height Adjustment, can be good at solving that heat time, operator's labour intensity are large, the problem of poor working environment, and be suitable for the plug hot charging of differential roller footpath aluminum deflector roll class.
Summary of the invention
The object of this invention is to provide a kind of aluminium deflector roll plug high-frequency induction hot charging device, solve the problem of the large and various outer diameter hot charging difficulty operation of the deflector roll class plug heat time, the operation labour intensity that exist in prior art.
The technical solution adopted in the present invention is, aluminium deflector roll plug high-frequency induction hot charging device, comprise support platform, support platform is arranged on station switching mechanism by back shaft, connected by ring flange between back shaft and station switching mechanism, support platform is provided with a pair nylon roller, also clamping device is provided with between a pair nylon roller, support platform also chain connection has switching mechanism, switching mechanism comprises the rotatable platform connected horizontally with support platform, rotatable platform is provided with a pair nylon roller, also clamping device is provided with near one end of support platform at a pair nylon roller, 4 nylon rollers and a pair clamping device are point-blank, the one end of stretching out respectively by pinned connection cylinder b piston below support platform and rotatable platform, the other end interconnection of two cylinder b is on ring flange, also transverse axis is provided with in neat position mutually with support platform, transverse axis two ends connect turbine and worm elevating mechanism respectively, a pair turbine and worm elevating mechanism is arranged on bracing frame, transverse axis is provided with high-frequency induction heating generator.
Feature of the present invention is also,
Clamping device comprises a pair relative cylinder a, and piston launch direction one end of each cylinder a is connected with nylon fixture block, and the one side that each nylon fixture block connects with piston is plane, and the one side that two nylon fixture blocks are relative is curved surface inner concave shape.
Curved surface indent in the middle part of nylon roller.
The symmetrical centre of a pair nylon fixture block and the indent line of centres of described 4 nylon rollers are on the same line.
Station switching mechanism comprises locating shaft, locating shaft top is connected with ring flange, base is connected bottom locating shaft, locating shaft is bolted in support set, be fixedly connected with supporting seat by bolt bottom support set, in holder, diametrically have a pair draw-in groove, in each draw-in groove, be provided with spring, each spring is placed with a positioning bead near one end of locating shaft, and locating shaft has groove with the positioning bead position place of being affixed.
At the bottom of holder base and locating shaft axle at grade.
The invention has the beneficial effects as follows, aluminium deflector roll plug high-frequency induction hot charging device, owing to adopting high-frequency induction heating, heat time, homogeneous heating degree can ensure, yield rate improves greatly; Owing to adopting high-frequency induction heating, without combustion flame, energy-saving and environmental protection; Compact conformation, saves space; Operation, easy to maintenance, be suitable for various outer diameter body of roll hot charging; Operator's operating environment is improved greatly; Automaticity is high, labour intensity is low.
Accompanying drawing explanation
Fig. 1 is a kind of aluminium deflector roll of the present invention plug high-frequency induction hot charging device structural representation;
Fig. 2 is a kind of working state figure of support platform in the present invention;
Fig. 3 is the working state figure of the rotatable platform 90-degree rotation of support platform in the present invention;
Fig. 4 is clamping device structural representation in aluminium deflector roll plug high-frequency induction hot charging device;
Fig. 5 is station switching mechanism structural representation in aluminium deflector roll plug high-frequency induction hot charging device.
In figure, 1. high-frequency induction heating generator, 2. turbine and worm elevating mechanism, 3. bracing frame, 4. nylon roller, 5. clamping device, 6. switching mechanism, 7. station switching mechanism, 8. support platform, 9. cylinder a, 10. nylon fixture block, 11. locating shafts, 12. support sets, 13. springs, 14. positioning beads, 15. draw-in grooves, 16. holders, 17. back shafts, 18. cylinder b, 19. rotatable platform, 20. bases, 21. transverse axis, 22 ring flanges.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
A kind of aluminium deflector roll of the present invention plug high-frequency induction hot charging device, as Fig. 1, Fig. 2, shown in Fig. 3, comprise support platform 8, support platform 8 is arranged on station switching mechanism 7 by back shaft 17, as shown in Figure 5, station switching mechanism 7 comprises locating shaft 11, locating shaft 11 top is connected with ring flange 22, base 20 is connected bottom locating shaft 11, locating shaft 11 is bolted in support set 12, be fixedly connected with supporting seat 16 by bolt bottom support set 12, a pair draw-in groove 15 is diametrically had in holder 16, spring 13 is provided with in each draw-in groove 15, each spring 13 is placed with a positioning bead 14 near one end of locating shaft 11, locating shaft 11 has groove with the positioning bead 14 position place of being affixed, at the bottom of holder 16 base and locating shaft 11 axle at grade, connected by ring flange 22 between back shaft 17 and station switching mechanism 7, support platform 8 is provided with a pair nylon roller 4, curved surface indent in the middle part of nylon roller 4, clamping device 5 is also provided with between a pair nylon roller 4, as shown in Figure 4, clamping device 5 comprises a pair relative cylinder a9, piston launch direction one end of each cylinder a9 is connected with nylon fixture block 10, the one side that each nylon fixture block 10 connects with piston is plane, the one side that two nylon fixture blocks 10 are relative is curved surface inner concave shape, support platform 8 is also connected with switching mechanism 6, switching mechanism 6 comprises the rotatable platform 19 connected horizontally with support platform 8, rotatable platform 19 is provided with a pair nylon roller 4, clamping device 5 is also provided with near one end of support platform 8 at a pair nylon roller 4, the indent line of centres of the symmetrical centre of a pair nylon fixture block 10 and 4 nylon rollers 4 on the same line, the one end of stretching out respectively by pinned connection cylinder b18 piston below support platform 8 and rotatable platform 19, the other end interconnection of two cylinder b18 is on ring flange 22, transverse axis 21 is also provided with the mutually neat position of support platform 8, transverse axis 21 two ends connect turbine and worm elevating mechanism 2 respectively, a pair turbine and worm elevating mechanism 2 is arranged on bracing frame 3, transverse axis 21 is provided with high-frequency induction heating generator 1.
A kind of aluminium deflector roll of the present invention plug high-frequency induction hot charging device, when in use, high-frequency induction heating generator 1 is promoted to and the aluminium deflector roll body of roll neat position mutually according to the aluminium deflector roll body of roll of different-diameter by turbine and worm elevating mechanism 2, now the aluminium deflector roll body of roll is placed on nylon roller 4, then the aluminium deflector roll body of roll is manually promoted to high-frequency induction heating generator 1 position translation, until the aluminium deflector roll body of roll moves in the coil of high-frequency induction heating generator 1, need heat after position aligns induction coil, high-frequency induction heating generator 1 starts heating by the setting heat time, when having heated high-frequency induction heating generator 1 indicator lamp bright after, the manual pull-out aluminium deflector roll body of roll, so far, the heating one end of the aluminium deflector roll body of roll completes, then a clamping device 5 starts the work of accommodating, a pair nylon fixture block 10 is under respective cylinder a9 impetus, slowly be close to the aluminium deflector roll body of roll, after the final clamping aluminium deflector roll body of roll, switching mechanism 6 action, now, rotatable platform 19 rotating vertical Helicopter-9 0 degree, the aluminium roller body of roll is rocked to position perpendicular to the ground, the aluminium deflector roll body of roll has heated need fill plug place just in time straight up, now, due to principle of expanding with heat and contracting with cold, dress plug just seems easy, and after installing plug, the aluminium roller body of roll can cool down in time, the plug be mounted in it will be made so to be firmly fixed, during the hot charging various outer diameter aluminium deflector roll body of roll, the support platform 8 that only need change nylon roller 4 bottom differing heights is just passable, after the plug of aluminium deflector roll body of roll one end installs, switching mechanism 6 action again, the aluminium deflector roll body of roll is swung to horizontal level, now body of roll one end plug hot charging is complete, hand rotation station switching mechanism 7, now, in the holder 16 of station switching mechanism 7 there is deformation in a pair spring 13 accordingly, the positioning bead 14 of respective termination is pushed into maximum displacement place, positioning bead 14 just falls in groove that locating shaft 11 is opened with the positioning bead 14 position place of being affixed, then locating shaft 11 moves, the aluminium deflector roll body of roll other end being unkitted plug horizontally rotates 180 °, repeat above action, complete other end plug hot charging operation.
A kind of aluminium deflector roll of the present invention plug high-frequency induction hot charging device, owing to adopting high-frequency induction heating, heat time, homogeneous heating degree can ensure, yield rate improves greatly; Owing to adopting high-frequency induction heating, without combustion flame, energy-saving and environmental protection; Compact conformation, saves space; Operation, easy to maintenance, be suitable for various outer diameter body of roll hot charging; Operator's operating environment is improved greatly; Automaticity is high, labour intensity is low.
Claims (6)
1. an aluminium deflector roll plug high-frequency induction hot charging device, it is characterized in that, comprise support platform (8), support platform (8) is arranged on station switching mechanism (7) by back shaft (17), connected by ring flange (22) between back shaft (17) and station switching mechanism (7), support platform (8) is provided with a pair nylon roller (4), clamping device (5) is also provided with between a pair nylon roller (4), support platform (8) goes back chain connection switching mechanism (6), switching mechanism (6) comprises and support platform (8) rotatable platform connected horizontally (19), rotatable platform (19) is provided with a pair nylon roller (4), clamping device (5) is also provided with near one end of support platform (8) a pair nylon roller (4), described 4 nylon rollers (4) and a pair clamping device (5) are point-blank, one end that support platform (8) and rotatable platform (19) below are stretched out respectively by pinned connection cylinder b (18) piston, the other end interconnection of two cylinder b (18) is on ring flange (22), transverse axis (21) is also provided with in neat position mutually with support platform (8), transverse axis (21) two ends connect turbine and worm elevating mechanism (2) respectively, a pair turbine and worm elevating mechanism (2) is arranged on bracing frame (3), described transverse axis (21) is provided with high-frequency induction heating generator (1).
2. a kind of aluminium deflector roll plug high-frequency induction hot charging device according to claim 1, it is characterized in that, described clamping device (5) comprises a pair relative cylinder a (9), piston launch direction one end of each cylinder a (9) is connected with nylon fixture block (10), the one side that each nylon fixture block (10) connects with piston is plane, and the relative one side of two nylon fixture blocks (10) is curved surface inner concave shape.
3. a kind of aluminium deflector roll plug high-frequency induction hot charging device according to claim 1, is characterized in that, described nylon roller (4) middle part curved surface indent.
4. a kind of aluminium deflector roll plug high-frequency induction hot charging device according to claim 1 and 2, it is characterized in that, the symmetrical centre of described a pair nylon fixture block (10) and the indent line of centres of described 4 nylon rollers (4) are on the same line.
5. a kind of aluminium deflector roll plug high-frequency induction hot charging device according to claim 1, it is characterized in that, described station switching mechanism (7) comprises locating shaft (11), locating shaft (11) top is connected with ring flange (22), locating shaft (11) bottom connects base (20), locating shaft (11) is bolted in support set (12), support set (12) bottom is fixedly connected with supporting seat (16) by bolt, a pair draw-in groove (15) is diametrically had in holder (16), spring (13) is provided with in each draw-in groove (15), each spring (13) is placed with a positioning bead (14) near one end of locating shaft (11), on described locating shaft (11) and positioning bead (14) the position place of being affixed has groove.
6. a kind of aluminium deflector roll plug high-frequency induction hot charging device according to claim 5, is characterized in that, at the bottom of described holder (16) base and locating shaft (11) axle at grade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410804654.XA CN104511718B (en) | 2014-12-19 | 2014-12-19 | High-frequency induction hot charging device of aluminum guide roller drain plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410804654.XA CN104511718B (en) | 2014-12-19 | 2014-12-19 | High-frequency induction hot charging device of aluminum guide roller drain plug |
Publications (2)
| Publication Number | Publication Date |
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| CN104511718A true CN104511718A (en) | 2015-04-15 |
| CN104511718B CN104511718B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410804654.XA Active CN104511718B (en) | 2014-12-19 | 2014-12-19 | High-frequency induction hot charging device of aluminum guide roller drain plug |
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| CN (1) | CN104511718B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363468A (en) * | 2017-08-11 | 2017-11-21 | 武汉恒精电热设备有限公司 | Full-automatic line-frequency induction heating and assembling device |
| CN109015555A (en) * | 2018-07-31 | 2018-12-18 | 深圳鑫安满金融服务有限公司 | Manufacture the device of rolling bearing |
| CN113545620A (en) * | 2021-07-22 | 2021-10-26 | 胥申林 | Piano stool with double air pressure rods arranged in staggered and crossed manner |
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2014
- 2014-12-19 CN CN201410804654.XA patent/CN104511718B/en active Active
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| JPH0192030A (en) * | 1987-09-30 | 1989-04-11 | Denki Kogyo Co Ltd | Thermal treating method and device for annular member |
| JP2007030106A (en) * | 2005-07-27 | 2007-02-08 | Y S Denshi Kogyo Kk | Method for setting cutting tool to shrinkage fitting holder and shrinkage fitting device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363468A (en) * | 2017-08-11 | 2017-11-21 | 武汉恒精电热设备有限公司 | Full-automatic line-frequency induction heating and assembling device |
| CN109015555A (en) * | 2018-07-31 | 2018-12-18 | 深圳鑫安满金融服务有限公司 | Manufacture the device of rolling bearing |
| CN109015555B (en) * | 2018-07-31 | 2020-09-15 | 宁波纬诚科技股份有限公司 | Device for producing rolling bearing |
| CN113545620A (en) * | 2021-07-22 | 2021-10-26 | 胥申林 | Piano stool with double air pressure rods arranged in staggered and crossed manner |
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| Publication number | Publication date |
|---|---|
| CN104511718B (en) | 2017-01-18 |
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