CN104505972A - Wire outlet structure of plastic packaging stator and plastic packaging motor - Google Patents

Wire outlet structure of plastic packaging stator and plastic packaging motor Download PDF

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Publication number
CN104505972A
CN104505972A CN201410810460.0A CN201410810460A CN104505972A CN 104505972 A CN104505972 A CN 104505972A CN 201410810460 A CN201410810460 A CN 201410810460A CN 104505972 A CN104505972 A CN 104505972A
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CN
China
Prior art keywords
plastic packaging
fixture block
stator
wire
outlet structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410810460.0A
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Chinese (zh)
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CN104505972B (en
Inventor
李煜
井赟
甘峰
李鑫期
黄柒浩
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Guangdong Welling Motor Manufacturing Co Ltd
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Guangdong Welling Motor Manufacturing Co Ltd
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Priority to CN201410810460.0A priority Critical patent/CN104505972B/en
Publication of CN104505972A publication Critical patent/CN104505972A/en
Application granted granted Critical
Publication of CN104505972B publication Critical patent/CN104505972B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/38Windings characterised by the shape, form or construction of the insulation around winding heads, equalising connectors, or connections thereto

Abstract

The invention is suitable for the field of motors, and discloses a wire outlet structure of a plastic packaging stator and a plastic packaging motor. The wire outlet structure of the plastic packaging stator comprises a power wire, a stator assembly, a wire clamp and a plastic packaging shell, wherein the wire clamp is arranged on the stator assembly, and the plastic packaging shell is arranged outside the stator assembly and the wire clamp in a packaging way; the stator assembly is provided with a winding leading wire; one end of the power wire is connected with the winding leading wire and is fixedly arranged in the plastic packaging shell in a packaging way, and the other end of the power wire penetrates out of the plastic packaging shell from the wire clamp. According to the wire outlet structure of the plastic packaging stator and the plastic packaging motor, disclosed by the invention, the power wire penetrates out of the wire outlet structure after being directly connected with the winding leading wire, and meanwhile, the part, which is positioned between the wire clamp and the winding leading wire, of the power wire, is fixedly packaged through the plastic packaging shell, so the fixing of the power wire is realized, the design of a circuit board is reduced, the cost is reduced, and the axial size of the plastic packaging motor is reduced; meanwhile, the welding technology between the circuit board and the power wire as well as the welding technology between the circuit board and the winding leading wire of a stator are reduced, the wire outlet technology of the power wire is further simplified, and the wire outlet structure is beneficial for increasing the production efficiency of the plastic packaging motor.

Description

The outlet structure of plastic packaging stator and plastic packaging motor
Technical field
The invention belongs to machine field, particularly relate to the outlet structure of plastic packaging stator and there is this plastic packaging motor occurring structure.
Background technology
The outlet method of existing plastic packaging motor is: first the lead-in wire of stator winding and power line are fixedly welded on circuit board all respectively, then are passed plastic packaging motor from wire clamp by power line.This outlet method, has the following disadvantages in a particular application: 1) need soldered circuit board and power line and soldered circuit board and stator winding to go between, its outlet technics comparing is complicated, thus cause the production efficiency of plastic packaging motor and production cost higher; 2) outgoing line part axial dimension is bigger than normal, thus causes the axial dimension of plastic packaging motor bigger than normal; 3) under the prerequisite taking into account plastic packaging motor performance and axial dimension, easy appearance causes plastic packaging motor cannot meet UL (Underwriter Laboratories Inc. because of creepage distance not, Underwriter Laboratories Inc.) situation of authentication requesting, like this, the performance of plastic packaging motor, size and fail safe is difficult to take into account when designing.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, provide outlet structure and the plastic packaging motor of plastic packaging stator, which solve existing plastic packaging motor outlet complex process, technical problem that plastic packaging motor axial dimension is large.
For achieving the above object, the technical solution used in the present invention is: the outlet structure of plastic packaging stator, comprise power line, stator module, be installed on the wire clamp on described stator module and be packaged in the plastic shell outside described stator module and described wire clamp, described stator module has winding leads, one end of described power line connects described winding leads and encapsulation is fixed in described plastic shell, and the other end passes described plastic shell from described wire clamp.
Preferably, described wire clamp comprises fixture block and lower fixture block, described lower fixture block is installed on described stator module, and described upper fixture block to be fastened on described lower fixture block and to enclose formation string holes with described lower fixture block, and described power line passes described plastic shell in described string holes.
Preferably, described upper fixture block runs through the breach being provided with and being communicated with described string holes, described power line extending diametrically through described string holes and passing described plastic shell from described breach inner bending along the axial of described stator module along described stator module.
Preferably, described upper fixture block is provided with the first wire casing, and described lower fixture block is provided with the second wire casing, and described first wire casing and described second wire casing enclose and form described string holes.
Preferably, between described upper fixture block and described lower fixture block, be also provided with connecting band, and described upper fixture block, described lower fixture block and described connecting band are one-body molded.
Preferably, projection first button on described upper fixture block, described lower fixture block is provided with the first button hole, and described first button is fastened in described first button hole.
Preferably, projection second button and pin on described lower fixture block, described stator module is provided with the second button hole and draw-in groove, and described second button is fastened in described second button hole, and described pin card inserts in described draw-in groove.
Preferably, the junction of described power line and described winding leads is arranged with insulating sleeve.
Preferably, described power line connects described winding leads by riveted joint terminal, or described power line welds described winding leads.
Further, present invention also offers plastic packaging motor, it comprises the outlet structure of above-mentioned plastic packaging stator.
The outlet structure of plastic packaging stator provided by the invention and plastic packaging motor, by power line is directly connected with winding leads, and pass in wire clamp, meanwhile, by plastic shell, the part between wire clamp and winding leads of power line is carried out encapsulation and fix, like this, effectively achieve the fixing of power line on the one hand, decrease the design of circuit board on the other hand, saved cost, and reduce the axial dimension of outlet structure, be beneficial to the axial dimension reducing plastic packaging motor; Decrease on the one hand the welding procedure that the welding procedure of circuit board and power line, circuit board and stator winding go between again, so simplify power line go out Wiring technology, be beneficial to the production efficiency of raising plastic packaging motor.
Accompanying drawing explanation
Fig. 1 is the cross-sectional view of the outlet structure of the plastic packaging stator that the embodiment of the present invention provides;
Fig. 2 is the perspective view of the outlet structure of the plastic packaging stator that the embodiment of the present invention provides;
Fig. 3 is the assembly structure schematic diagram of wire clamp, Insulating frame and the stator core that the embodiment of the present invention provides;
Fig. 4 is that the wire clamp that the embodiment of the present invention provides does not fasten the structural representation before forming string holes;
Fig. 5 is that the wire clamp that the embodiment of the present invention provides fastens the structural representation one after forming string holes;
Fig. 6 is that the wire clamp that the embodiment of the present invention provides fastens the structural representation two after forming string holes;
Fig. 7 is the structural representation of the upper fixture block that the embodiment of the present invention provides;
Fig. 8 is the forward structure schematic diagram of the lower fixture block that the embodiment of the present invention provides;
Fig. 9 is the reverse geometry schematic diagram of the lower fixture block that the embodiment of the present invention provides;
Figure 10 is the structural representation of the Insulating frame that the embodiment of the present invention provides;
Figure 11 is the assembly structure schematic diagram of the lower fixture block that provides of the embodiment of the present invention and Insulating frame.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
It should be noted that, when element is called as on " being fixed on " or " being arranged at " another element, it can directly on another element or may there is centering elements simultaneously.When an element is known as " connection " another element, it can be directly connect another element or may there is centering elements simultaneously.
Also it should be noted that, the orientation term such as left and right, upper and lower, the top in the present embodiment, end, is only relative concept or be reference with the normal operating condition of product each other, and should not be regarded as have restrictive.
As shown in Figures 1 to 3, the outlet structure of the plastic packaging stator that the embodiment of the present invention provides, comprise power line 1, stator module 2, be installed on the wire clamp 3 on stator module 2 and be packaged in stator module 2 and the plastic shell 4 outside wire clamp 3, stator module 2 has winding leads (not shown), one end of power line 1 connects winding leads and encapsulation is fixed in plastic shell 4, and the other end passes plastic shell 4 from wire clamp 3.Particularly, stator module 2 comprises stator core 21, the stator winding 22 that is sheathed on Insulating frame 23 on stator core 21 and winding or is embedded on Insulating frame 23, and wire clamp 3 is specifically installed on Insulating frame 23, and winding leads is the lead-in wire of stator winding 22.The outlet structure of the plastic packaging stator that the embodiment of the present invention provides, by power line 1 is directly connected with winding leads, and pass in wire clamp 3, meanwhile, by plastic shell 4, the part between wire clamp 3 and winding leads of power line 1 is carried out encapsulation and fix, like this, effectively achieve the fixing of power line 1 on the one hand, decrease the design of circuit board on the other hand, saved cost, and reduce the axial dimension of outlet structure, thus be beneficial to the axial dimension reducing plastic packaging motor; Decrease on the one hand the welding procedure that the welding procedure of circuit board and power line 1, circuit board and stator winding 22 go between again, so simplify power line 1 go out Wiring technology, be beneficial to the production efficiency of raising plastic packaging motor.
Particularly, as shown in Figure 1, Figure 2, shown in Fig. 4 and Fig. 6, wire clamp 3 comprises fixture block 31 and lower fixture block 32, and lower fixture block 32 is installed on stator module 2, upper fixture block 31 is fastened on to enclose on lower fixture block 32 and with lower fixture block 32 and forms string holes 30, and power line 1 passes plastic shell 4 in string holes 30.Particularly, plastic shell 4 has second covering portion (scheming not indicate) of the first covering portion 41 be coated on fixture block 31 and the part between wire clamp 3 and winding leads being coated on power line 1.Formed because string holes 30 is enclosed by upper fixture block 31 and lower fixture block 32 two parts, therefore, during concrete installation, can first power line 1 be stuck on lower fixture block 32, again upper fixture block 31 is covered and be fixed on lower fixture block 32 and power line 1 is compressed, like this, make power line 1 very simple with the assembly operation of wire clamp 3, improve the packaging efficiency of power line 1 and wire clamp 3, and then further increase the outlet operating efficiency of power line 1.
Preferably, as shown in Figure 4, connecting band 33 is also provided with between upper fixture block 31 and lower fixture block 32, and upper fixture block 31, lower fixture block 32 and connecting band 33 integrated injection molding, like this, be beneficial to the supporting upper fixture block 31 made can store together with lower fixture block 32, be beneficial to supporting the use of fixture block 31 and lower fixture block 32, thus ensure that fixture block 31 and the quality of fit of lower fixture block 32, prevent in embody rule and occur because upper fixture block 31 does not match with lower fixture block 32 and cause upper fixture block 31 and lower fixture block 32 to be difficult to the phenomenon of assembling.Of course, in embody rule, also connecting band 33 can not be set, and fixture block 31 and lower fixture block 32 are deposited separately.
Preferably, as shown in Fig. 1 ~ 5, upper fixture block 31 runs through the breach 310 being provided with and being communicated with string holes 30, power line 1 extending diametrically through string holes 30 and passing plastic shell 4 along the axial of stator module 2 from breach 310 inner bending along stator module 2, namely string holes 30 extends along the radial direction of stator module 2, and breach 310 is axially extended along stator module 2.In the present embodiment, because string holes 30 extends along the radial direction of stator module 2, like this, power line 1 is made to be in string holes 30, extend outwardly into breach 310 along the radial direction of stator module 2, it is beneficial to the axial dimension reducing power line 1 outlet structure, thus is beneficial to the axial dimension reducing plastic packaging motor, simultaneously, because breach 310 is axially extended along stator module 2, therefore, power line 1 is made to be outward extending in breach 310 along the axis of stator module 2, make final in wire clamp 3 power line 1 extended plastic shell 4 be extend along the direction of parallel stator module 2 axis to pass outside plastic packaging stator, namely the part passed in breach 310 of power line 1 extends along the direction parallel with the axis of stator module 2, thus ensure that the safety creepage distance of power line 1 outlet, and then plastic packaging motor can be made under the prerequisite reducing plastic packaging motor axial dimension still can to meet the requirement of UL certification to electric property, make plastic packaging motor can take into account the performance of plastic packaging motor simultaneously, size and fail safe.
Preferably, as shown in Fig. 4, Fig. 7 and Fig. 8, the inwall of the first wire casing 311 and the inwall of the second wire casing 321 are all smooth arcuation, like this, are beneficial to and prevent power line 1 from being occurred by the situation of string holes 30 inwall scratch.
Preferably, as shown in Figure 4 and Figure 8, the inwall of each second wire casing 321 is also convexly equipped with two relative projections 3211, like this, play position-limiting action by protruding 3211 pairs of power lines 1, thus be beneficial to the reliability of raising power line 1 in the second wire casing 321 inner position.
Particularly, the quantity of the quantity of string holes 30, the quantity of the first wire casing 311, the second wire casing 321, the quantity of breach 310 are all identical with the quantity of power line 1, and power line 1 correspondence passes plastic shell 4 from a string holes 30 and a breach 310.In the present embodiment, power line 1 is provided with three, upper fixture block 31 and lower fixture block 32 enclose that the string holes 30 of formation is corresponding is provided with three, namely the first wire casing 311 and the second wire casing 321 all correspondence be provided with three, each first wire casing 311 and each second wire casing 321 between two relative enclosing form each string holes 30; Breach 310 also correspondence is provided with three, and three power lines 1 are arranged in respectively in three string holes 30 and also pass plastic shell 4 in three breach 310 respectively.Of course, in embody rule, the quantity of the quantity of power line 1, the quantity of string holes 30, the first wire casing 311, the quantity of the second wire casing 321 and the quantity of breach 310 all can be set to other numerical value.
Preferably, as shown in Fig. 3, Fig. 7, Fig. 8 and Fig. 9, projection first button 312 on upper fixture block 31, lower fixture block 32 is provided with the first button hole 322, first button 312 and is fastened in the first button hole 322.First button 312 is along the bottom surface towards lower fixture block 32 of upper fixture block 31 to downward-extension projection, first button 312 comprises the first extension rod and is convexly equipped in the first barb of the first extension rod bottom, first button hole 322 runs through to be located on lower fixture block 32, clamping boss 3221 is convexly equipped with in first button hole 322, during installation, first barb overhead kick, on clamping boss 3221, like this, namely achieves the first button 312 and is connected with the buckle of the first button hole 322.
Preferably, the first button 312 and the first button hole 322 are all provided with two, like this, be beneficial to the solid and reliable property ensureing that upper fixture block 31 is connected with lower fixture block 32 buckle further, and its processing cost can not be too high.Of course, embody rule, the quantity of the first button 312 and the first button hole 322 also can be set to other numerical value.
Preferably, lower fixture block 32 is installed on the Insulating frame 23 of stator module 2 by buckle connected mode, and its easy accessibility, reliability of positioning are good.
Preferably, as shown in Fig. 3, Fig. 9, Figure 10 and Figure 11, projection second button 323 and pin 324 on lower fixture block 32, the Insulating frame 23 of stator module 2 is provided with the second button hole 231 and draw-in groove 232, second button 323 is fastened in the second button hole 231, and pin 324 card inserts in draw-in groove 232.Second button 323 and pin 324 are all along the bottom surface back to upper fixture block 31 of lower fixture block 32 to downward-extension projection, second button 323 comprises the second extension rod and is convexly equipped in the second barb of the second extension rod bottom, during installation, second barb overhead kick is on the inwall of the second button hole 231, like this, namely achieve the second button 323 to be connected with the buckle of the second button hole 231.Pin 324 is T-shaped block, and draw-in groove 232 and pin 324 are equipped with.Second button 323 is connected with the buckle of the second button hole 231, effectively can limit the axially court of lower fixture block 32 along stator module 2 away from the direction moving displacement of Insulating frame 23; Pin 324 closes with the card inserting of draw-in groove 232, can effectively limit lower fixture block 32 move radially displacement, rotate in a circumferential direction displacement and along the axially court of stator module 2 away from the displacement of the direction movement of Insulating frame 23; Like this, be connected with the buckle of the second button hole 231 by the second button 323, acting in conjunction that pin 324 closes with the card inserting of draw-in groove 232, can ensure that lower fixture block 32 blocks the solid and reliable property inserted on Insulating frame 23, thus the phenomenon being beneficial to lower fixture block 32 displacement in the process preventing from encapsulating plastic shell 4 occurs.
Preferably, the second button 323, pin 324, second button hole 231 and draw-in groove 232 are all provided with two, like this, be beneficial to the solid and reliable property ensureing that lower fixture block 32 is connected with Insulating frame 23 further, and its processing cost can not be too high.Of course, embody rule, the quantity of the second button 323, pin 324, second button hole 231 and draw-in groove 232 also can be set to other numerical value.
Preferably, power line 1 is arranged with insulating sleeve (not shown) with the junction of winding leads, like this, is beneficial to the connection reliability of protection power line 1 and winding leads, and is beneficial to the insulation processing of the junction realizing power line 1 and winding leads.Insulating sleeve is specifically fixed on Insulating frame 23 by the colligation of binding strap (not shown).
Preferably, power line 1 connects winding leads by riveted joint terminal (not shown), or power line 1 welds winding leads; Like this, both can ensure the reliability that power line 1 is connected with winding leads, and be beneficial to again and realize power line 1 and the quick attended operation of winding leads, be beneficial to the attended operation efficiency improving power line 1 and winding leads.
The concrete manufacture process of the outlet structure of the plastic packaging stator that the embodiment of the present invention provides is as follows: connecting power line 1 and winding leads, and is installed on the Insulating frame 23 of stator module 2 by lower fixture block 32; Then pre-determined bit is carried out in each second wire casing 321 each power line 1 being stuck in respectively lower fixture block 32; Again upper fixture block 31 is fastened on lower fixture block 32; So again the structure that stator module 2, wire clamp 3 and power line 1 are combined to form is positioned in plastic package die, and the power line 1 stretched out in wire clamp 3 is pulled out from the lateral opening hole of plastic package die, by plastic package die, upper fixture block 31 and lower fixture block 32 are compressed simultaneously; Last BMC of injecting in plastic package die carries out the shaping plastic shell 4 of plastic packaging.Due to before plastic packaging, it is prior is compressed by the upper fixture block 31 on plastic package die and lower fixture block 32, therefore it can prevent the spilling of BMC in injection moulding process.After the shaping plastic shell 4 of plastic packaging, then from vertical bending in the breach 310 of upper fixture block 31, its axis along stator module 2 is extended power line 1.The outlet structure of the plastic packaging stator that the embodiment of the present invention provides, what simplify power line 1 goes out Wiring technology, and reduces the axial dimension of plastic packaging motor, reduces the production cost of plastic packaging motor.
Further, the embodiment of the present invention additionally provides plastic packaging motor, and it comprises the outlet structure of above-mentioned plastic packaging stator.The plastic packaging motor that the embodiment of the present invention provides, owing to have employed the outlet structure of above-mentioned plastic packaging stator, therefore, the axial dimension of plastic packaging motor can be reduced on the one hand, be beneficial to plastic packaging motor to miniaturization; Simplify the production technology of plastic packaging motor on the other hand, improve the production efficiency of plastic packaging motor; Reduce the production cost of plastic packaging motor more on the one hand.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement or improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. the outlet structure of plastic packaging stator, comprise power line, stator module, be installed on the wire clamp on described stator module and be packaged in the plastic shell outside described stator module and described wire clamp, described stator module has winding leads, it is characterized in that: one end of described power line connects described winding leads and encapsulation is fixed in described plastic shell, and the other end passes described plastic shell from described wire clamp.
2. the outlet structure of plastic packaging stator as claimed in claim 1, it is characterized in that: described wire clamp comprises fixture block and lower fixture block, described lower fixture block is installed on described stator module, described upper fixture block to be fastened on described lower fixture block and to enclose formation string holes with described lower fixture block, and described power line passes described plastic shell in described string holes.
3. the outlet structure of plastic packaging stator as claimed in claim 2, it is characterized in that: described upper fixture block runs through the breach being provided with and being communicated with described string holes, described power line extending diametrically through described string holes and passing described plastic shell from described breach inner bending along the axial of described stator module along described stator module.
4. the outlet structure of plastic packaging stator as claimed in claim 2 or claim 3, it is characterized in that: described upper fixture block is provided with the first wire casing, described lower fixture block is provided with the second wire casing, and described first wire casing and described second wire casing enclose and form described string holes.
5. the outlet structure of plastic packaging stator as claimed in claim 2 or claim 3, it is characterized in that: be also provided with connecting band between described upper fixture block and described lower fixture block, and described upper fixture block, described lower fixture block and described connecting band is one-body molded.
6. the outlet structure of plastic packaging stator as claimed in claim 2 or claim 3, it is characterized in that: projection first button on described upper fixture block, described lower fixture block is provided with the first button hole, and described first button is fastened in described first button hole.
7. the outlet structure of plastic packaging stator as claimed in claim 2 or claim 3, it is characterized in that: projection second button and pin on described lower fixture block, described stator module is provided with the second button hole and draw-in groove, and described second button is fastened in described second button hole, and described pin card inserts in described draw-in groove.
8. the outlet structure of plastic packaging stator as claimed in claim 1, is characterized in that: the junction of described power line and described winding leads is arranged with insulating sleeve.
9. the outlet structure of the plastic packaging stator as described in claim 1 or 2 or 3 or 8, is characterized in that: described power line connects described winding leads by riveted joint terminal, or described power line welds described winding leads.
10. plastic packaging motor, is characterized in that: the outlet structure comprising the plastic packaging stator as described in any one of claim 1 to 9.
CN201410810460.0A 2014-12-19 2014-12-19 The outlet structure and plastic packaging motor of plastic packaging stator Active CN104505972B (en)

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CN105099039A (en) * 2015-09-23 2015-11-25 广东威灵电机制造有限公司 Plastic packaging stator assembly, molding mold and plastic packaging molding method of plastic packaging stator assembly
CN105356643A (en) * 2015-10-28 2016-02-24 佛山市威灵洗涤电机制造有限公司 Stator assembly used for motor, motor and terminal box used for motor
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CN112117853A (en) * 2019-06-19 2020-12-22 尼得科电机(青岛)有限公司 Stator assembly of motor, manufacturing method thereof and stator of motor
CN113131652A (en) * 2019-12-30 2021-07-16 威灵(芜湖)电机制造有限公司 Plastic package stator and plastic package motor
DE102021111001A1 (en) 2021-04-29 2022-11-03 Schaeffler Technologies AG & Co. KG Shielding cap against air and creepage distances for welding points on the electric motor

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CN108923571A (en) * 2018-08-22 2018-11-30 珠海格力电器股份有限公司 Terminal clamp, motor
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CN112117853A (en) * 2019-06-19 2020-12-22 尼得科电机(青岛)有限公司 Stator assembly of motor, manufacturing method thereof and stator of motor
CN112117853B (en) * 2019-06-19 2022-05-06 尼得科电机(青岛)有限公司 Stator assembly of motor, manufacturing method thereof and stator of motor
CN113131652A (en) * 2019-12-30 2021-07-16 威灵(芜湖)电机制造有限公司 Plastic package stator and plastic package motor
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