CN104503968A - Data structure of seamless underwear machine pattern file and defining and loading method thereof - Google Patents
Data structure of seamless underwear machine pattern file and defining and loading method thereof Download PDFInfo
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- CN104503968A CN104503968A CN201410588220.0A CN201410588220A CN104503968A CN 104503968 A CN104503968 A CN 104503968A CN 201410588220 A CN201410588220 A CN 201410588220A CN 104503968 A CN104503968 A CN 104503968A
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/408—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by data handling or data format, e.g. reading, buffering or conversion of data
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Abstract
The invention relates to a data structure of a seamless underwear machine pattern file and a defining and loading method thereof. The pattern file comprises a file head, a pattern data segment, an action data segment, an action index data segment, a fixed needle selection data segment and a dyed yarn data segment. When the pattern file is defined, platemaking software is used for carrying out practical hardware configuration according to a selected underwear machine, the parameters of different types of machines are set, the pattern file of a corresponding machine type is generated according to the parameters in combination with a fabric weave structure, corresponding air valve action, motor action and needle selection action instructions are generated according to machine type parameters in the pattern file when an underwear machine control system reads and loads the pattern file, and a yarn nozzle, a triangle, a motor and a needle selector of the machine are controlled to execute the instructions. A user-defined pattern data format of the seamless underwear machine is adopted, one set of platemaking software and control system is used to apply the user-defined pattern data format to different types of underwear machines, so that a user can conveniently master a platemaking method, and system control cost is saved.
Description
Technical field
The present invention relates to the control technology field of seamless underwear machine, the data structure being specifically related to a kind of seamless underwear machine flower pattern file and the definition of flower pattern file carried out based on this data structure and loading method.
Background technology
At present, seamless underwear machine type common on market is divided into a machine and the large class of machine without a head two, separates again multiple group according to way and each road slide cam selector, yarn mouth and density electrical machine number simultaneously.The control system of these inner wear machines all customizes according to Machine Type, and the plate-making software relating to use is also multifarious.
Various inner wear machine in the market, the pattern data of plate-making Software Create popular on some model machine support the market, some model machine have employed fairly simple pattern data form, and having in a machine control system process for 12 up-to-date road Dan Shuanxuan, then ununified especially pattern in other words pattern data form controls.
Based on above-mentioned technological deficiency, present hope can adopt a kind of self-defined pattern data form of seamless underwear machine, met the demand of all model seamless underwear machines by optimum configurations, thus reach the object that a set of plate-making software and a set of control system just can be applicable to various dissimilar machine automatically.
Summary of the invention
The object of the invention is to provide a kind of data structure of seamless underwear machine flower pattern file and definition thereof and loading method, to overcome or at least to alleviate the above-mentioned defect of prior art.
For achieving the above object, the present invention provide firstly a kind of data structure of seamless underwear machine flower pattern file, described flower pattern file data comprises file header, pattern data section, action data section, action index data section, fixing needle selection data segment and dyed yarn data segment, the flower pattern action indicated in flower pattern file divides according to step period and STEP, the action data of each STEP is put together, wherein
Data included by file header part comprise inner wear machine type parameter, the offset address of other data segments and size of data;
Pattern data section is figure needle selection data, for depositing all circle needle selection data of each slide cam selector in inner wear machine;
Action data section, comprises operating position, action number and movement content, and this partial data is according to fabric structure change;
Action index data section, for depositing the relativity shift address of action data in action segment data of each STEP;
Fixing needle selection data segment, according to fixing needle selection instruction sequences in flower pattern, deposits the data of fixing needle selection one circle successively;
Dyed yarn data segment, deposits the data read from the Graphics Data File of density 3D and dyed yarn, and this partial data is according to fabric structure change.
For technique scheme, inventor further optimizes explanation in addition to each data segment.
Preferably, the data in the file header in described flower pattern file specifically comprise inner wear machine description character, width (pin number), highly (flower pattern braiding number of total coils), action field offset, action section size, action index position field offset, action index position section size, CRC field offset, CRC section size, the skew of action needle selection data segment, the skew of action needle selection data segment size, dyed yarn data segment, dyed yarn data segment size, perform the STEP number refueled in instruction, the angle intervals of each oiling, whole file every several fabrics.
Preferably, the needle selection data that described pattern data section is deposited are preserved according to slide cam selector successively order, namely the needle selection data of first all number of turns of slide cam selector are first preserved, then be the needle selection data of second all number of turns of slide cam selector, by that analogy, until the needle selection data of all number of turns of last slide cam selector.
Preferably, the operating position in action segment data is angle, and the positional information that inner wear machine can obtain is pin number, the described operating position in action segment data, i.e. angle, transfers pin number to according to following formula:
wherein, N
needlesbe machine total needle amount, Degree is angle; Action row not containing angle fills in 0xFFFF.
Preferably, the relativity shift address of action data in action segment data of each STEP of action index data segment record, each off-set value size is DWORD, so the size of this section equals DWORD*STEP sum; Empty circle i.e. this STEP does not have the relativity shift of action data to extend this as 0xFFFF.
Preferably, dyed yarn data segment comprises definitions of color part, colour coding configuration index and color data part, and definitions of color part is variable length data, determines this definitions of color start address by relativity shift address, and element number determines this pigment-defining binary length; Color data part describes the color data of the view picture figure of dyed yarn and 3D motor, and each action message comprises type, way, yarn mouth number or 3D electric machine rotation angle, switch.
As optimization, also comprise CRC check data segment in described flower pattern file, which identify the information such as the relation of STEP and the number of turns in flower pattern file, if do not have recursion instruction in this STEP, then the number of turns is 1, otherwise the number of turns equals period * circulation STEP number.
Further, be provided with data check position Flag in described CRC check data segment, data check position Flag is for representing the Graphics Data File whether including figure needle selection, density 3d and dyed yarn in this STEP.
In addition, present invention also offers a kind of definition and loading method of the seamless underwear machine flower pattern file based on above-mentioned data structure, concrete technical scheme is as follows:
When defining flower pattern file, configured by the actual hardware of plate-making software according to inner wear machine, corresponding machine parameter is set, described machine parameter comprises machine total needle amount, way, every road slide cam selector, yarn mouth, density electrical machine number, user writes braiding chain and flower pattern pattern according to fabric structure, the flower pattern file of final generation self-defining data form, when during loading flower pattern file, user is input to inner wear machine control system this flower pattern file, control system loads the director data comprised in this flower pattern file, comprise needle selection, yarn mouth, triangle, the director datas such as density electrical machine, and drive each parts collaborative work of inner wear machine when machine runs in strict accordance with director data, thus complete weaving textile function.
Preferably when inner wear machine control system loads flower pattern file, whether this flower pattern of inner wear machine control system self-verifying meets the hardware configuration of machine type, if do not met, prompting message also refuses this flower pattern file of input, otherwise control system loads the director data comprised in this flower pattern file.
Relative to scheme of the prior art, advantage of the present invention is:
The present invention defines pattern data by a kind of new data structure format, and the flower pattern file of this new types of data structure contains needle selection data under inner wear machine machine parameter, fabric structure etc., contains due inner wear machine controling parameters.Specifically when defining this flower pattern file, plate-making software is then utilized to carry out actual hardware configuration according to selected inner wear machine, the parameter of dissimilar machine is set, comprise machine total needle amount, the total way of machine, every road yarn mouth, slide cam selector and density electrical machine number, and the flower pattern file of corresponding type is generated according to these parameter bonded fabric institutional frameworks, correlation parameter is all left in this pattern data, when inner wear machine control system is read in and loads flower pattern file, corresponding air valve action is generated according to type parameter in flower pattern file, motor action and needle selection action command, the yarn mouth of control machine again, triangle, motor and slide cam selector perform correct instruction.The present invention is directed to dissimilar inner wear machine, adopt the self-defined pattern data form of a kind of seamless underwear machine, by using a set of plate-making software and control system can be applied to dissimilar inner wear machine, making client conveniently grasp method for platemaking, and saving control system cost.
Accompanying drawing explanation
Fig. 1 is the data layout schematic diagram of flower pattern file in the embodiment of the present invention;
Fig. 2 is the file header data structure schematic diagram in embodiment of the present invention flower pattern file;
Fig. 3 is the pattern data segment data structural representation in embodiment of the present invention flower pattern file;
Fig. 4 is the action data segment data structural representation in embodiment of the present invention flower pattern file;
Fig. 5 is the action index data segment data structural representation in embodiment of the present invention flower pattern file;
Fig. 6 is the CRC data bin data structural representation in embodiment of the present invention flower pattern file;
Fig. 7 is the dyed yarn data bin data structural representation in embodiment of the present invention flower pattern file;
Fig. 8 is the workflow diagram of flower pattern document definition and loading in the embodiment of the present invention.
Embodiment
For making object of the invention process, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is further described in more detail.In the accompanying drawings, same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Described embodiment is the present invention's part embodiment, instead of whole embodiments.Be exemplary below by the embodiment be described with reference to the drawings, be intended to for explaining the present invention, and can not limitation of the present invention be interpreted as.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.Below in conjunction with accompanying drawing, embodiments of the invention are described in detail.
In describing the invention; it will be appreciated that; term " " center ", " longitudinal direction ", " transverse direction ", "front", "rear", "left", "right", " vertically ", " level ", " top ", " end " " interior ", " outward " etc. instruction orientation or position relationship be based on orientation shown in the drawings or position relationship; be only the present invention for convenience of description and simplified characterization; instead of instruction or imply indication device or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limiting the scope of the invention.
According to the data structure of a kind of seamless underwear machine flower pattern file of the present invention one broad embodiment, its data structure as shown in Figure 1, described flower pattern file data comprises file header, pattern data section, action data section, action index data section, fixing needle selection data segment and dyed yarn data segment, the flower pattern action indicated in flower pattern file divides according to step period and STEP, the action data of each STEP is put together, specific as follows:
Data included by file header part comprise inner wear machine type parameter, the offset address of other data segments and size of data;
Pattern data section is figure needle selection data, for depositing all circle needle selection data of each slide cam selector in inner wear machine;
Action data section, comprises operating position, action number and movement content, and this partial data is according to fabric structure change;
Action index data section, for depositing the relativity shift address of action data in action segment data of each STEP;
Fixing needle selection data segment (SEL section), according to fixing needle selection instruction sequences in flower pattern, deposits the data of fixing needle selection one circle successively;
Dyed yarn data segment, deposits the data read from the Graphics Data File of density 3D and dyed yarn, and this partial data is according to fabric structure change.
By the structure of above-mentioned flower pattern file, can find, each data segment all includes the design parameter needed for inner wear machine control system, and when loading, controllability is good, controls precisely, to be thus applicable to without type.As for the concrete meaning of each composition data segment, set forth one by one below.
As shown in Figure 2, the data in file header specifically comprise inner wear machine description character, width (pin number), highly (flower pattern braiding number of total coils), action field offset, action section size, action index position field offset, action index position section size, CRC field offset, CRC section size, the skew of action needle selection data segment, the skew of action needle selection data segment size, dyed yarn data segment, dyed yarn data segment size, perform the STEP number etc. refueled in instruction, the angle intervals of each oiling, whole file every several fabrics the data structure of the file header of described flower pattern file.This partial data can be described as set form, for preserving the correlation parameter of inner wear machine, changes by outside input.
The data structure of described pattern data section and figure needle selection data segment as shown in Figure 3, the needle selection data deposited are preserved according to slide cam selector successively order, namely the needle selection data of first all number of turns of slide cam selector are first preserved, then be the needle selection data of second all number of turns of slide cam selector, by that analogy, until the needle selection data of all number of turns of last slide cam selector.
The size of data estimation equation of pattern data section is:
Wherein, * represents " taking advantage of " (lower same) in mathematical operation, and if hypothesis machine way is m, every road slide cam selector number is k, then the total number N=m*k of slide cam selector; Needles is machine total needle amount, and nCycles is flower pattern number of total coils.This partial data changes according to the slide cam selector number of machine.Slide cam selector go out needle-like state 1 bit representation, wherein 1 indicate pin, 0 can not represent pin, and the needle selection data of each like this slide cam selector braiding one circle are (Needles/8) Bytes.Needle selection data are preserved according to slide cam selector successively order, namely needle selection data (Needles/8*nCycles) Bytes of first all number of turns of slide cam selector is first preserved, then be the needle selection data of second all number of turns of slide cam selector, until the needle selection data of all number of turns of last slide cam selector.
Then as shown in Figure 4, the operating position in action segment data is angle to the data structure of action segment data, and the positional information that inner wear machine can obtain is pin number, and the described operating position angle in action segment data transfers pin number to according to following formula:
wherein, N
needlesbe machine total needle amount, Degree is angle; Action row not containing angle fills in 0xFFFF.
The data structure of action index data section as shown in Figure 5, the relativity shift address of action data in action segment data of each STEP of action index data segment record, each off-set value size is DWORD, so the size of this section equals DWORD*STEP sum; Empty circle i.e. this STEP does not have the relativity shift of action data to extend this as 0xFFFF.
CRC check data segment is also comprised in described flower pattern file, its data structure as shown in Figure 6, which identify the information such as the relation of STEP and the number of turns in flower pattern file, if do not have recursion instruction in this STEP, then the number of turns is 1, otherwise the number of turns equals period * circulation STEP number.Be provided with data check position Flag in described CRC check data segment, data check position Flag is for representing the Graphics Data File whether including figure needle selection, density 3d and dyed yarn in this STEP.
As shown in Figure 7, dyed yarn data segment comprises definitions of color part, colour coding configuration index and color data part, definitions of color part is variable length data, determines this definitions of color start address by relativity shift address, and element number determines this pigment-defining binary length; Color data part describes the color data of the view picture figure of dyed yarn and 3D motor, and each action message comprises type (dyed yarn or 3D motor), way, yarn mouth number or 3D electric machine rotation angle, switch (enter or exit).
In addition, present invention also offers a kind of definition and loading method of the seamless underwear machine flower pattern file based on above-mentioned data structure, as shown in Figure 8, concrete technical scheme is as follows for workflow:
When defining flower pattern file, configured by the actual hardware of plate-making software according to inner wear machine, corresponding machine parameter is set, described machine parameter comprises machine total needle amount, way, every road slide cam selector, yarn mouth, density electrical machine number etc., user writes braiding chain and flower pattern pattern according to fabric structure, the flower pattern file of final generation self-defining data form, when during loading flower pattern file, user is input to inner wear machine control system this flower pattern file, control system loads the director data comprised in this flower pattern file, comprise needle selection, yarn mouth, triangle, the director datas such as density electrical machine, and drive each parts collaborative work of inner wear machine when machine runs in strict accordance with director data, thus complete weaving textile function.
Preferably when inner wear machine control system loads flower pattern file, whether this flower pattern of inner wear machine control system self-verifying meets the hardware configuration of machine type, if do not met, prompting message also refuses this flower pattern file of input, otherwise control system loads the director data comprised in this flower pattern file.
Pass through above-described embodiment, for the hardware configuration of different machines, as long as set corresponding machine parameter in plate-making, user writes machine instruction according to fabric structure again, control system just can generate according to these instructions and confirm the data of correct needle selection, triangle, trigonometric sum density electrical machine, thus completes production control.So, by the self-defined pattern data form of a kind of seamless underwear machine, use a set of plate-making software and control system can be applied to dissimilar inner wear machine, make client conveniently grasp method for platemaking, and save control system cost.
Finally it is to be noted: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit.Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (10)
1. the data structure of a seamless underwear machine flower pattern file, it is characterized in that, described flower pattern file data comprises file header, pattern data section, action data section, action index data section, fixing needle selection data segment and dyed yarn data segment, the flower pattern action indicated in flower pattern file divides according to step period and STEP, the action data of each STEP is put together, wherein
Data included by file header part comprise inner wear machine type parameter, the offset address of other data segments and size of data;
Pattern data section is figure needle selection data, for depositing all circle needle selection data of each slide cam selector in inner wear machine;
Action data section, comprises operating position, action number and movement content, and this partial data is according to fabric structure change;
Action index data section, for depositing the relativity shift address of action data in action segment data of each STEP;
Fixing needle selection data segment, according to fixing needle selection instruction sequences in flower pattern, deposits fixing needle selection one number of turns certificate successively;
Dyed yarn data segment, deposits the data read from the Graphics Data File of density 3D and dyed yarn, and this partial data is according to fabric structure change.
2. the data structure of a kind of seamless underwear machine flower pattern file according to claim 1, it is characterized in that, data in file header in described flower pattern file specifically comprise inner wear machine description character, width, highly, action field offset, action section size, action index position field offset, action index position section size, CRC field offset, CRC section size, action needle selection data segment offsets, action needle selection data segment size, dyed yarn data segment offsets, dyed yarn data segment size, oiling instruction is performed every several fabrics, the angle intervals of each oiling, STEP number in whole file.
3. the data structure of a kind of seamless underwear machine flower pattern file according to claim 1, it is characterized in that, the needle selection data that described pattern data section is deposited are preserved successively according to the order of slide cam selector, namely the needle selection data of first all number of turns of slide cam selector are first preserved, then be the needle selection data of second all number of turns of slide cam selector, by that analogy, until the needle selection data of all number of turns of last slide cam selector.
4. the data structure of a kind of seamless underwear machine flower pattern file according to claim 1, it is characterized in that, operating position in action segment data is angle, and the positional information that inner wear machine can obtain is pin number, described operating position in action segment data, i.e. angle, transfers pin number to according to following formula:
wherein, N
needlesbe machine total needle amount, Degree is angle; Action row not containing angle fills in 0xFFFF.
5. the data structure of a kind of seamless underwear machine flower pattern file according to claim 1, it is characterized in that, the relativity shift address of action data in action segment data of each STEP of action index data segment record, each off-set value size is DWORD, so the size of this data segment equals DWORD*STEP sum; Empty circle i.e. this STEP does not have the relativity shift of action data to extend this as 0xFFFF.
6. the data structure of a kind of seamless underwear machine flower pattern file according to claim 1, it is characterized in that, dyed yarn data segment comprises definitions of color part, colour coding configuration index and color data part, definitions of color part is variable length data, determine this definitions of color start address by relativity shift address, element number determines this pigment-defining binary length; Color data part describes the color data of the view picture figure of dyed yarn and 3D motor, and each action message comprises type, way, yarn mouth number or 3D electric machine rotation angle, switch.
7. the data structure of a kind of seamless underwear machine flower pattern file according to claim 1 to 6 any one, it is characterized in that, CRC check data segment is also comprised in described flower pattern file, which identify the relation of STEP and the number of turns in flower pattern file, if there is no recursion instruction in this STEP, then the number of turns is 1, otherwise the number of turns equals period * circulation STEP number.
8. the data structure of a kind of seamless underwear machine flower pattern file according to claim 7, it is characterized in that, be provided with data check position Flag in described CRC check data segment, data check position Flag is for representing the Graphics Data File whether including figure needle selection, density 3d and dyed yarn in this STEP.
9. the definition of a seamless underwear machine flower pattern file and loading method, it is characterized in that, configured by the actual hardware of plate-making software according to inner wear machine, corresponding machine parameter is set, described machine parameter comprises machine total needle amount, way, every road slide cam selector, yarn mouth, density electrical machine number, user writes braiding chain and flower pattern pattern according to fabric structure, the flower pattern file of final generation self-defining data form, when during loading flower pattern file, user is input to inner wear machine control system this flower pattern file, control system loads the director data comprised in this flower pattern file, comprise needle selection, yarn mouth, triangle, density electrical machine director data, and drive each parts collaborative work of inner wear machine when machine runs according to director data, thus complete weaving textile function.
10. the definition of a kind of seamless underwear machine flower pattern file according to claim 9 and loading method, it is characterized in that, when inner wear machine control system loads flower pattern file, whether this flower pattern of inner wear machine control system self-verifying meets the hardware configuration of machine type, if do not met, prompting message also refuses this flower pattern file of input, otherwise control system loads the director data comprised in this flower pattern file.
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| CN111020843A (en) * | 2019-11-25 | 2020-04-17 | 杭州大迈智科技有限公司 | Local three-dimensional knitting method based on knee pad |
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| CN104503968B (en) | 2018-07-27 |
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