CN104503400B - Automatic monitoring device of air energy remote monitoring end - Google Patents
Automatic monitoring device of air energy remote monitoring end Download PDFInfo
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- CN104503400B CN104503400B CN201410750797.7A CN201410750797A CN104503400B CN 104503400 B CN104503400 B CN 104503400B CN 201410750797 A CN201410750797 A CN 201410750797A CN 104503400 B CN104503400 B CN 104503400B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an automatic monitoring device of an air energy remote monitoring end. The device comprises terminal data acqusition devices and a control center, wherein the terminal data acqusition devices are distributed at different air energy equipment sites; the control center is used for performing centralized processing on detection information and controlling air energy equipment; electric energy meters, heat energy meters and heat pump control units at the air energy equipment sites are all connected with the terminal data acquisition devices through bus modules and buses; a controller of the terminal data acqusition devices is used for periodically acquiring detection data from a serial interface according to a set time interval and storing to a memory; when network connection exists, the detection data is transmitted to the control center and the transmitted data is marked; a data acquisition communication service module is used for setting working parameters of the terminal data acqusition devices and each air energy equipment through network, receiving the detection data and providing to a remote monitoring management module for display and processing while the detection data is stored to a central database so as to realize centralized monitoring of the air energy equipment.
Description
Technical field
The present invention relates to a kind of supervising device of air energy equipment, specifically a kind of air energy remote monitoring end is automatic
Monitoring device.
Background technology
The application of the heat energy systems such as current heat pump air conditioner, heat supplier, refrigeration machine, central air-conditioning becomes increasingly prevalent, heat
The administration of energy conservation of energy system also becomes urgent;In response to the call of energy-saving and emission-reduction, energy resource consumption is reduced, reduce the operation of system
Cost, the optimum management to heat energy system just becomes very necessary;The regular maintenance difficulty of system is reduced simultaneously, to heat energy unit
Exception forecast in advance and make in time reaction, it is therefore desirable to develop a set of heat energy system remote control administrative system, it is right to realize
The real time remote monitoring of heat energy system, and regulation is optimized according to the actual state at scene, the purpose of energy-conservation has both been reached, while
The abnormal of scene can in time be understood and feedback again, it is ensured that the reliability service of heat energy system.
The content of the invention
Technical problem to be solved of the invention is to provide and a kind of can implement the long-range of Centralized Monitoring air energy equipment
Monitoring client automated watch-keeping facility.
The present invention is for the solution technical scheme that is used of above-mentioned technical problem:Air energy remote monitoring end monitors dress automatically
Put, including distribution is arranged on the terminal data collector of different air energy device contexts and for focusing on detection information and controlling
The control centre of air energy equipment processed;It is provided with each air energy equipment of air energy device context for detecting that it consumes energy
Electric energy meter, the heat energy meter for detecting heat exchange amount in its heat exchanger and for control its run heat pump control unit;It is described
Electric energy meter, heat energy meter and heat pump control unit connected by the terminal data collector of bus module and bus and corresponding scene
Connect;Described terminal data collector includes controller, memory, the serial line interface for connecting bus and for connecting network
Network interface;The controller of the terminal data collector is periodically gathered from serial line interface and examined according to the time interval of setting
Data are surveyed, once one detection data of batch of formation is often gathered, and preserve to memory;The controller detection network connects
Mouthful, when there is network connection, the detection data not being transmitted across stored in memory is sent to control by network in xml format
Center processed, and the data being transmitted across are marked in memory;Described control centre includes data acquisition communication service
Module, remote monitoring and administration module and central database, described data acquisition communication service module pass through each sky of network settings
The running parameter of the terminal data collector of gas energy device context, and relevant device scene is set by terminal data collector
The running parameter of electric energy meter, heat energy meter and heat pump control unit in each air energy equipment;Described data acquisition communication service mould
The detection data that root tuber is transmitted according to the acquisition plan receiving terminal data acquisition unit that user sets, and by detection data storage in
While the database of centre, real time data is supplied in remote monitoring and administration module and is shown and is processed, described remote monitoring pipe
Control information is forwarded to reason module the heat pump control unit of air energy equipment by terminal data collector.
Described terminal data collector also has gsm module and SIM card slot;The controller energy of terminal data collector
The mobile terminal device that enough fault messages transmitted by heat pump control unit that will be received pass through short message sending to user.
Described terminal data collector also has GPRS module, and can be connected to network using GPRS modes.
Electric expansion valve is provided with the evaporator of the air energy equipment, the electric expansion valve is by driving stepper motor, step
Stepper motor is acted according to the control signal of heat pump control unit, to drive the flow of electronic expansion valve controls evaporator.
Alarm module is provided with described remote monitoring and administration module, the alarm module is set with equipment normal operating parameters
Value range and normal operating conditions value;When the detection data for receiving is beyond the running parameter scope of setting or sets working condition change
During change, it passes through word or voice mode sends alarm.
Short message cat is provided with described remote monitoring and administration module, it is sent warning message by SMS mode
To the equipment management personnel specified.
The beneficial effects of the invention are as follows:The production efficiency of air energy is improved, after air energy conversion capability is known, setting one
Fixed working method, adjust automatically conversion rate, efficiency etc..Manual measurement dynamic data is avoided, air energy remote monitoring is realized
Automatic measurement ensure that data acquisition real-time, improve certainty of measurement, while save measurement cost.Can be with Centralized Monitoring
Each air energy status of equipment, reduces unexpected shutdown, it is to avoid generation situations such as idle running.
User is in office it is recognized that being distributed in the running status of each heat energy system in all corners of the country, Ke Yisui
When running status, the energy consumption learned with adjustment equipment everywhere, what can be occurred in discovering device running in time is various
Anomaly and problem, and the abnormal information very first time can be fed back to administrative staff and carry out accident treatment, improve equipment O&M
The efficiency of management, it is ensured that the safe efficient operation of system.Technical support is provided for low-carbon economy, is resource-conserving and environment-friendly
Type society provides technical guarantee.
Brief description of the drawings
Fig. 1 is structure principle chart of the invention.
Fig. 2 is the attachment structure schematic diagram of terminal data collector and instrument in air energy equipment.
Fig. 3 is the structure principle chart of terminal data collector.
Specific embodiment
Concrete mode of the present invention is illustrated below in conjunction with accompanying drawing.
Air energy remote monitoring end automated watch-keeping facility, can realize the various skies in different regions, different operating environment
The centralized detecting of gas energy equipment and management.Terminal data collector is respectively provided with different air energy device contexts, the number of terminals
There is controller, memory, the serial line interface for connecting bus and the network interface for connecting network according to collector.Example
Such as, it can set 6 RS485 interfaces(+ 4 extensions of 2 mainboards)With 1 RS232 interface.Network interface can then use with
It is too online to pass interface, it is also possible to GPRS module to be set, and network can be connected to using GPRS modes.Air energy device context
Electric energy meter, the heat energy for detecting heat exchange amount in its heat exchanger for detecting its power consumption are provided with each air energy equipment
Table and the heat pump control unit for controlling it to run.Heat pump control unit is also the master controller in air energy equipment, air
The regular job of energy equipment is also completed using the guidance panel in equipment by master controller.Described electric energy meter, heat energy meter and
Heat pump control unit is connected by bus module and bus with the terminal data collector at corresponding scene.Bus module is integrated in
On communication board in air energy equipment.The communication board can also set wireless communication module, wirelessly with terminal data
Collector is connected.Terminal data collector is responsible for collecting the detection data of each instrument in air energy equipment, and by network by number
According to control centre is transferred to, for focusing on detection information and controlling air energy equipment.
The controller of the terminal data collector periodically gathers each sensing according to the time interval of setting from serial line interface
The detection data of device, often gathers once one detection data of batch of formation, and preserve to memory.Surely interval drainage pattern can
It is divided into by minute, gathers by the hour.Can also be arranged to by different time sections it is different adopt between be spaced, and the estimated entry-into-force time can
To unify gathered data.The controller detects network interface, when there is network connection, by not being transmitted across for being stored in memory
Detection data sent to control centre by network in xml format, and the data being transmitted across are marked in memory.
When network disconnects, detection data can be stored in the memory of terminal data collector, and is only labeled as what is sent
Data can just be eliminated, after network is reconnected, the detection data for not yet sending that terminal data collector will can be stored
Control centre is issued in the lump.
Described control centre includes data acquisition communication service module, remote monitoring and administration module and central database.
The work of the terminal data collector that described data acquisition communication service module passes through each air energy device context of network settings
Parameter, and electric energy meter, heat energy meter and heat pump in each air energy equipment at relevant device scene are set by terminal data collector
The running parameter of control unit, now terminal data collector play a part of data forwarding, realize the host computer of control centre
And have intelligent meter direct communication under its command, whether the pattern is mainly used to test smart device communication state good etc., expansible prepayment
Other real-time functions such as take.The acquisition plan receiving terminal data that described data acquisition communication service module sets according to user
The detection data of collector transmission, and while by detection data storage to central database, real time data is supplied to remotely
Shown in monitoring management module and processed, remote monitoring and administration module completes to the collection of basic data, collects and process, and
The displaying of parameter configuration, alert process, query statistic, form and printing to each equipment etc..Described remote monitoring and administration module
Control information is forwarded to the heat pump control unit of air energy equipment by terminal data collector.
Described terminal data collector also has gsm module and SIM card slot;The controller energy of terminal data collector
The mobile terminal device that enough fault messages transmitted by heat pump control unit that will be received pass through short message sending to user.Terminal
Data acquisition unit is placed in each air energy monitoring field, to parameters such as dynamic data, the casing pressures of each air energy equipment
Measured in real time.Using Centralized Monitoring processing mode, each air energy equipment is grasped in remote control center monitor in real time
Situation, air energy data acquisition device keeps real-time online using the mode of GPRS radio communications with control centre.Terminal data
Collector uses EC-13 data acquisition units, and it uses new A RM kernels, possesses 1 Ethernet and uploads interface, massive store
Medium, 6 RS485 interfaces(+ 4 extensions of 2 mainboards), 1 RS232 interface, be also equipped with the expanded functions such as IO controls, realize each
Data acquisition, historical storage, the remote transmission of different communication protocol equipment are planted, and possesses certain Data Analysis Services, failure
The function such as positioning and alarm.EC-13 data acquisition units can also match GPRS wireless communication modules and realize that long distance wireless data are adopted
Collection, monitoring function.When the TCP successful connections of PC and collector, configuration parameter can be carried out by XML.By CPU inside RTC certainly
The dynamic acquisition interval that runs to starts collection, and now acquisition tasks carry out RS485 regularly respectively according to each serial port protocol and table number
Collection, history of forming data are saved in FLASH after the completion of collection, while being reported to PC by XML.When PC and collector TCP breaks
During line, acquisition tasks remain to independent operating, timing generation historical data;Original network parameter Auto-reconnect is pressed after TCP broken strings,
Reconnect until successful connection infinitely.Historical data that is acquired but not reporting can be sent to after recovering connection Deng PC
PC, realizes breakpoint transmission.
Terminal data collector is connected to by by each instrument of air energy equipment, is reported by terminal data collector
It is alert.When AC220V is powered off, collector reports power alarm, reminds user to carry out failture evacuation, ensures the stabilization fortune of collector
OK.In collection when there is downstream plant to communicate abnormal, this device address is reported.When descending communication failure, clock are forbidden
And carry out fault alarm during data storage error.
Terminal data collector is set up with control centre by network and is connected, and is to manage concentratedly not limited by distance.Locally
Network parameter and upload server configuration information, upload server configuration information can option and installments as needed.Local network IP,
Support 2 kinds of modes of DHCP and fixed IP.Can not use simultaneously.Server address and port, can upload to 2 servers simultaneously
Data.DNS is supported, if in server address column being domain name, then DNS has to fill out;If in server address column being IP,
DNS can be with blank.Active upload is defaulted as, it is minute to upload cycle unit.When being only the numerical value such as 1,5,10,15,20,30
Effectively.
Arrange parameter comes into force after equipment is restarted.
1) default network parameter
server1 IP:192.168.16.70
server1 port:6800
server2 IP:192.168.16.63
server2 port:6800
The machine IP:192.168.16.71
Subnet mask: 255.255.255.0
Gateway: 192.168.16.9
Terminal data collector can be set 6 descending baud rates of RS485 serial ports, data bit, check bit and stop
Stop bit.6 serial ports of hardware supported, numbering is 1-6.Ensure that serial port is matched with hardware serial ports during setting.Collection period:
The serial port data acquisition cycle is set, and unit is minute.All serial ports share collection period.Put to preserve after modification and set, prompting is repaiied
Change success or failure.Arrange parameter comes into force after equipment is restarted.
Baud rate:1200~115200bps
Data bit:7、8、9;
Stop position:1、1.5、2;
Verification:Nothing, odd, even parity check.
This problem data transfer uses telecommunication mode, realizes focusing on for each air energy device data, convenient
Each oil well production situation is understood in real time in remote control center.Remote data is realized using GPRS module SIM300DZ
Transmitting-receiving, GPRS is to increase the mobile packet data network that node is formed newly on the basis of conventional GSM network, and it has coverage
Extensively, forever in presence, transmission speed is fast, the advantages of charge by flow.SIM300DZ is the one of SIMCOM companies production
Individual wireless communication module, voice call, GPRS network data transmit-receive, the work(such as short message and multimedia message transmitting-receiving can be realized using the module
Energy;Controller sends AT (Attention) and instructs and controls the module to carry out data transmit-receive by serial ports, and AT is instructed so that " AT+ refers to
Make " form be given.
Electric expansion valve is provided with the evaporator of the air energy equipment, the electric expansion valve is connected with stepper motor, walked
Stepper motor is acted according to the control signal of heat pump control unit, to drive the flow of electronic expansion valve controls evaporator.Electronics is swollen
By " step " come what is calculated, such as electric expansion valve adjustable range is " 120b --- 480b " for the regulation of swollen valve.System at evaporator outlet
The change of the cryogen degree of superheat controls the aperture of valve, and then adjusts the refrigerant flow into people's evaporator, makes its flow with evaporation
The thermic load of device matches.When evaporator thermic load increases, the aperture of valve also increases, and refrigerant flow increases therewith, conversely,
Refrigerant flow is reduced.Which has the function of refrigerant superheat degree at control evaporator outlet, both can guarantee that evaporator was passed
Making full use of for hot area, can prevent absorbing gas belt liquid from damaging the accident generation of compressor again.And ensure evaporator heat transfer area
Make full use of, effective reducing energy consumption.
Alarm module is provided with described remote monitoring and administration module, the alarm module is set with equipment normal operating parameters
Value range and normal operating conditions value;When the detection data for receiving is beyond the running parameter scope of setting or sets working condition change
During change, it passes through word or voice mode sends alarm.Short message cat is provided with described remote monitoring and administration module, it passes through hand
Warning message is sent to machine short message way the equipment management personnel specified.SMS notification function includes two parts content, one
It is the appointment of equipment person liable, two is short message filtering and issue, generally, to not being very urgent alarm, if
Standby person liable need not in time obtain alarm and the alarm is processed, accordingly, it would be desirable to warning message is filtered, will
The timely annunciator person liable of emergency alarm.Alarm has dividing for the order of importance and emergency, in order to allow urgent warning message preferentially to obtain
Treatment, it is ensured that system safe and stable operation to alarm signal, it is necessary to be classified, i.e., alert levels are set.System will alarm level
It is not divided into 3 grades, urgent fault alarm, catastrophe failure alarm, generic failure alarm third gear is correspond to respectively, client can basis
It is actually needed selection and part or all of warning message is sent to the equipment person liable that specifies by short message pattern, also can be according to
The rank of failure is by certain grade and the failure of higher level is reported by short message and gives equipment person liable.Alarm additional information refers to work as
The situation for being likely to occur problem that alarm occurs is preset in systems, when alarm occurs, Systematic selection one kind most phase
As reason be displayed in interface, to operating personnel solve the problems, such as alarm provide reference.
Data acquisition communication service module function is mainly 4 partial contents, and one is data acquisition function, is specified according to user
Acquisition plan the monitoring service data of each heat energy terminal, energy consumption data acquisition are collected, carry out simple process storage in
In the Database Systems of centre, real time data is supplied directly to remote monitoring and administration platform processes;Two is the setting for assigning user
Control instruction is sent to each heat energy terminal, control device and well runs;Three is to carry out configuration pipe to GPRS data acquisition terminal
Reason and simple operations, such as restart;Four is that data collection communication software inherent parameters are configured.Gathered with terminal data
Device is connected as a example by network forms GPRS data acquisition terminal using GPRS modes, data acquisition communication service module and GPRS data
Acquisition terminal sets up communication link, receives the data from GPRS wireless remote transmission terminal to report.And data are carried out according to communication protocol
Parsing, obtains equipment reporting information, while the control command or arrange parameter of user are carried out into protocol encapsulation, and will be packaged
Data frame is handed down to GPRS data acquisition terminal, then is distributed to communication board by GPRS data acquisition terminal, then by under communication board
It is dealt into each terminal device control system.Data acquisition communication service module is managed to GPRS wireless acquisition terminals, bag
Include acquisition terminal remote upgrade, the configuration of acquisition terminal tcp/ip communication parameters remote, GPRS messaging parameter Remote configurations etc..To logical
Telecommunications services software parameter in itself is managed for configuration.Such as Database Connection Parameters, tcp/ip communication service parameter, user's operation
Authority and password etc..And ordered when periodically sending school to each terminal of system, be consistent the whole system time.
The structure of the system has two main lines, and one is horizontal, is set up according to administrative region, i.e., to the analysis of energy consumption
By administrative region, factory, subsidiary factory, workshop, workshop section, production line, cleaning machine, separate unit heat pump.Two are processed by longitudinal direction, that is, press
Head factory, subsidiary factory, workshop, workshop section, production line, cleaning machine, separate unit heat pump rank are managed.In energy consumption analysis, system will be real
Two kinds of com-parison and analysis patterns of existing vertical and horizontal.Each device context is a monitoring station, one GRPS of each monitoring station
Remote transmission terminal, basic site information management mainly includes site information, plant information, administrative information region, facility information(Electricity
Table, heat energy meter, control panel), order of classes or grades at school divide.Complete increase, modification, inquiry, the deletion of these object informations.Set up between object
Association.In facility information, electric energy meter needs to set the information such as table number, bottom degree, multiplying power;Control panel needs to add corresponding ginseng
Number.Some control and regulation parameters that device parameter sets mainly to heat pump are configured, including temperature setting, equipment control
System, chain control etc..Temperature setting is adjusted heat backwater or tank hot water's temperature according to predetermined temperature value
Section, so as to meet the demand of supply water temperature;Equipment control is failure of pump, press failure, fan trouble, sensor fault communication event
When barrier occurs, run by remote operation arrestment;There is water level chain, two-port valve chain function, when chain generation, to protect
Shield equipment, stops the operation of whole heat energy unit, until after trouble shooting, then puts into operation.Temperature setting includes inflow temperature,
Leaving water temperature, coil temperature, delivery temperature, environment temperature, water tank temperature etc..Therefore, being respectively provided with inspection in each air energy equipment
Its each spot temperature, pressure, the sensor of part running status are surveyed, detection signal is transferred to these sensors the heat pump of equipment
Control unit, is occurred to terminal data collector by heat pump control unit.According to being actually needed for client, by data reality to be monitored
When data display on interface, administrative staff can learn several seconds running statuses before of equipment by operation interface, be user
Long-distance real-time management provides data and supports, for the data that Remote Decision-making treatment is provided promptly and accurately are supported.
Real-time monitoring shows that the node representated by GPRS acquisition terminals is website packet, with communication board with image format
The control panel of connection is elementary cell, and to monitor item as basic element, the important parameter to equipment carries out real-time monitoring.Supervision circle
Two level displays are divided in face, and supervision one-level interface is to show all individual equipments that the login user can be managed in an interface
(Heat pump air conditioner, heat supplier, refrigeration machine etc.), each equipment shows with an icon, and icon distinguishes different shapes with different colours
State(Such as:Represent very urgent with red, it is necessary to the exception for processing at once;Yellow represents faulty, but does not influence equipment
Overall operation;Green expression equipment normal operation.)Some core monitoring parameters of the equipment are shown on icon;Click icon
One interface of ejection, shows certain equipment in-depth monitoring information.User recognizes equipment by the interface, and each monitors parameter
Instantaneous state result.Observable index pair between same type of different websites or different monitoring equipment, website or equipment fault
Rate is compared, there is provided a kind of two kinds of comparison result exhibition methods of form, mode is that result is carried out by with digital forms mode
Contrast displaying, another way is by graphics proportion(The graphical formats such as post figure, curve)The displaying comparison data of visual pattern
Between difference.User is recognized that the running status of each heat energy system for being distributed in all corners of the country in office, can
To learn running status, the energy consumption with adjustment equipment anywhere or anytime, occur in the timely discovering device running of energy
Various anomalies and problem, and the abnormal information very first time can be fed back to administrative staff and carry out accident treatment, improve equipment
Operation management efficiency, it is ensured that the safe efficient operation of system.Technical support is provided for low-carbon economy, is resource-conserving and environment
Friendly society provides technical guarantee.
Claims (4)
1. air energy remote monitoring end automated watch-keeping facility, including distribution is arranged on the terminal data of different air energy device contexts
Collector and for focusing on detection information and controlling the control centre of air energy equipment;
Described terminal data collector includes controller, memory, the serial line interface for connecting bus and for connecting net
The network interface of network;The controller of the terminal data collector is periodically gathered according to the time interval of setting from serial line interface
Detection data, often gathers once one detection data of batch of formation, and preserve to memory;The controller detection network connects
Mouthful, when there is network connection, the detection data not being transmitted across stored in memory is sent to control by network in xml format
Center processed, and the data being transmitted across are marked in memory;
Described control centre includes data acquisition communication service module, remote monitoring and administration module and central database, described
The data acquisition communication service module running parameter that passes through the terminal data collector of each air energy device context of network settings,
And electric energy meter, heat energy meter and heat pump control list during each air energy equipment at relevant device scene is set by terminal data collector
The running parameter of unit;The acquisition plan receiving terminal data acquisition that described data acquisition communication service module sets according to user
The detection data of device transmission, and while by detection data storage to central database, real time data is supplied to remote monitoring
Shown in management module and processed,
It is characterized in that:The electric energy for detecting its power consumption is provided with each air energy equipment of air energy device context
Table, the heat energy meter for detecting heat exchange amount in its heat exchanger and the heat pump control unit for controlling it to run;Described electric energy
Table, heat energy meter and heat pump control unit are connected by bus module and bus with the terminal data collector at corresponding scene;
Control information is forwarded to described remote monitoring and administration module the heat pump of air energy equipment by terminal data collector
Control unit;Electric expansion valve is provided with the evaporator of the air energy equipment, the electric expansion valve is by driving stepper motor, step
Stepper motor is acted according to the control signal of heat pump control unit, to drive the flow of electronic expansion valve controls evaporator;
Described terminal data collector also has gsm module and SIM card slot;The controller of terminal data collector can be by
The mobile terminal device that the fault message transmitted by heat pump control unit for receiving passes through short message sending to user.
2. air energy remote monitoring end automated watch-keeping facility as claimed in claim 1, it is characterised in that:Described terminal data
Collector also has GPRS module, and can be connected to network using GPRS modes.
3. air energy remote monitoring end automated watch-keeping facility as claimed in claim 1, it is characterised in that:Described remote monitoring
Alarm module is provided with management module, the alarm module is set with equipment normal operating parameters value range and normal operating conditions
Value;When the detection data for receiving changes beyond the running parameter scope of setting or setting working condition, it passes through word or language
Sound mode sends alarm.
4. air energy remote monitoring end automated watch-keeping facility as claimed in claim 1, it is characterised in that:Described remote monitoring
Short message cat is provided with management module, warning message is sent to the equipment management personnel specified by SMS mode for it.
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