CN104502186A - Electric-control drawing force detector - Google Patents
Electric-control drawing force detector Download PDFInfo
- Publication number
- CN104502186A CN104502186A CN201410809670.8A CN201410809670A CN104502186A CN 104502186 A CN104502186 A CN 104502186A CN 201410809670 A CN201410809670 A CN 201410809670A CN 104502186 A CN104502186 A CN 104502186A
- Authority
- CN
- China
- Prior art keywords
- pulling capacity
- fixture
- automatically controlled
- detection
- slide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 claims abstract description 57
- 238000000034 method Methods 0.000 claims abstract description 33
- 230000008569 process Effects 0.000 claims abstract description 27
- 230000033001 locomotion Effects 0.000 claims abstract description 23
- 238000004364 calculation method Methods 0.000 claims abstract description 21
- 238000006073 displacement reaction Methods 0.000 claims description 36
- 238000012360 testing method Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 229910052573 porcelain Inorganic materials 0.000 claims 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 4
- 230000005693 optoelectronics Effects 0.000 claims 3
- 230000008054 signal transmission Effects 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 26
- 238000012545 processing Methods 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000008859 change Effects 0.000 abstract description 5
- 238000007405 data analysis Methods 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 239000000523 sample Substances 0.000 description 35
- 230000007246 mechanism Effects 0.000 description 8
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000013307 optical fiber Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000013523 data management Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
本发明提供的电控拉拔力检测仪,设置有光电开关,包括两个分别安装在两个滑台相向运动极限位置处的限位光电开关和一个安装在步进电机转轴的零转动位置处的零点光电开关;本发明通过设置光电开关,用于确定两个滑台相向运动的极限位置以及步进电机转轴的零点转动位置;从而通过步进电机带动滑台和检测插芯进行相向和相背运动,先插入待测的陶瓷套管的两端,再向外拔出,在这一过程中,拉拔力采集单元采集力传感器传递的数据信息;运算单元则对数据信息进行运算处理。实现了整个拉拔过程中力的变化数据的记录与数据分析,可以为生产设备的参数调整、提高优品率、减少返工率和废品率等改善生产工艺提供有价值的参考依据。
The electronically controlled pulling force detector provided by the present invention is provided with a photoelectric switch, including two limit photoelectric switches respectively installed at the limit positions of the relative movement of the two sliding tables and one installed at the zero rotation position of the stepping motor shaft The zero-point photoelectric switch of the photoelectric switch; the present invention uses a photoelectric switch to determine the limit position of the relative movement of the two sliding tables and the zero-point rotation position of the stepping motor shaft; thus the stepping motor drives the sliding table and the detection ferrule to perform phase-to-phase and phase-to-phase Back movement, first insert the two ends of the ceramic sleeve to be tested, and then pull it out. During this process, the pulling force acquisition unit collects the data information transmitted by the force sensor; the calculation unit performs calculation processing on the data information. The recording and data analysis of the force change data in the whole drawing process can be realized, which can provide valuable reference for the parameter adjustment of production equipment, the improvement of high-quality products, the reduction of rework rate and scrap rate, etc. to improve the production process.
Description
技术领域 technical field
本发明属于精密零件检测技术领域,具体涉及一种电控拉拔力检测仪及控制方法。 The invention belongs to the technical field of precision parts detection, and in particular relates to an electronically controlled pulling force detector and a control method.
背景技术 Background technique
本发明所涉及的精密套管属于光纤连接器,光纤连接器是光纤与光纤之间进行可拆卸(活动)连接的器件,它把光纤的两个端面精密对接起来,以使发射光纤输出的光能量能最大限度地耦合到接收光纤中去,并使由于其介入光链路而对系统造成的影响减到最小。光纤连接器的种类很多,按连接方式可分为FC、SC、ST、MU、LC等;按套管材料可分为氧化锆陶瓷材料、SUS材料、玻璃材料、塑料材料、金属材料等。 The precision sleeve involved in the present invention belongs to the optical fiber connector. The optical fiber connector is a device for detachable (movable) connection between the optical fiber and the optical fiber. The energy can be coupled into the receiving optical fiber to the greatest extent, and the impact on the system caused by its intervention in the optical link is minimized. There are many types of fiber optic connectors, which can be divided into FC, SC, ST, MU, LC, etc. according to the connection method; according to the casing material, they can be divided into zirconia ceramic materials, SUS materials, glass materials, plastic materials, metal materials, etc.
随着国内纳米氧化锆陶瓷材料的制备、烧结成型、超硬材料精密加工、材料性能测试等最前沿技术和工艺的突破和成熟,氧化锆陶瓷套管生产基地逐渐转移到中国。然而,在陶瓷套管精密加工技术趋于成熟的当前,氧化锆陶瓷套管在批量化生产过程中的几何尺寸、表面缺陷、力学性能等质量参数检测仍大量依靠于人工,极大地影响产品生产效率和成品质量稳定性,并影响光纤连接器产品的出口。 With the breakthrough and maturity of the most cutting-edge technologies and processes such as the preparation of nano-zirconia ceramic materials, sintering molding, super-hard material precision processing, and material performance testing, the production base of zirconia ceramic bushings has gradually shifted to China. However, as the precision machining technology of ceramic bushings is becoming mature, the detection of quality parameters such as geometric dimensions, surface defects, and mechanical properties of zirconia ceramic bushings in the mass production process still relies heavily on manual work, which greatly affects product production. Efficiency and quality stability of finished products, and affect the export of fiber optic connector products.
鉴于上述习知精密套管检测之缺失与不便之处,秉持着研究创新、精益求精之精神,利用其专业眼光和专业知识,陈红、张磊等人研究出一种替代人工检测,并且提高检测稳定性和精确度的精密套管双向拉拔力自动检测机,提高了生产检验效率。如专利CN202305332U公开的陶瓷套管双向拉拔力自动检测装置,包括电机、齿轮,以及一对检测头和线性导向模组,线性导向模组安装于检测机构中部的齿轮两侧,线性导向模组一侧突伸出一齿条,并且与齿轮啮合,一电机安装在任一线性导向模组的端部,通过齿轮齿条,可驱动两组线性导向模组相向前进及后退;检测头固定在线性导向模组之上,检测头由插芯和力传感器构成,力传感器可感测插芯的受力,两检测头的插芯相对设置。专利CN102426144A公开的精密套管双向拉拔力自动检测机,包括上料机构、移载机构、检测机构、分选机构和数控装置,所述移载机构具有垂直取料装置、横移装置和主体,垂直取料装置可控制主体垂直运动,横移装置可控制主体沿检测机构的检测台横向运动,主体的两端各设置一工件卡位;所述检测机构包括电机、检测台,以及一对检测头和线性导向模组,线性导向模组安装于检测机构中部的齿轮两侧,线性导向模组一侧突伸出一齿条,并且与齿轮啮合,一电机安装在任一线性导向模组的端部,并可驱动一对线性导向模组相向前进及后退;检测头固定在线性导向模组之上。 In view of the lack and inconvenience of the above-mentioned conventional precision bushing detection, with the spirit of research innovation and excellence, using their professional vision and professional knowledge, Chen Hong, Zhang Lei and others have developed a method to replace manual detection and improve detection stability. The high-quality and precise automatic testing machine for the two-way pulling force of precision casing improves the efficiency of production inspection. Such as patent CN202305332U discloses the automatic detection device for bidirectional pulling force of ceramic casing, including motor, gear, and a pair of detection heads and a linear guide module, the linear guide module is installed on both sides of the gear in the middle of the detection mechanism, and the linear guide module A rack protrudes from one side and meshes with the gear. A motor is installed at the end of any linear guide module. Through the rack and pinion, two sets of linear guide modules can be driven forward and backward; the detection head is fixed on the linear guide module. On the guide module, the detection head is composed of a ferrule and a force sensor. The force sensor can sense the force of the ferrule, and the ferrule of the two detection heads is arranged opposite to each other. Patent CN102426144A discloses a precision casing bidirectional drawing force automatic detection machine, including a feeding mechanism, a transfer mechanism, a detection mechanism, a sorting mechanism and a numerical control device. , the vertical retrieving device can control the vertical movement of the main body, the traverse device can control the lateral movement of the main body along the detection table of the detection mechanism, and a workpiece clamping position is provided at both ends of the main body; the detection mechanism includes a motor, a detection table, and a pair of Detection head and linear guide module. The linear guide module is installed on both sides of the gear in the middle of the detection mechanism. A rack protrudes from one side of the linear guide module and meshes with the gear. A motor is installed on any linear guide module. end, and can drive a pair of linear guide modules to move forward and backward; the detection head is fixed on the linear guide modules.
上述自动检测机虽然在一定程度上能够满足拉拔力的检测需求,但其在实际使用中仍旧存在以下问题:(1)上述自动检测机只是测量最大拉拔力,并据此参数对产品进行自动分拣,而不能提供整个拉拔过程的力的变化数据;(2)由于现有技术中的拉拔力检测仪无法提供整个拉拔过程中力的变化数据,因此也就无法获取一批样品拉拔力的数据,无法实现拉拔力的数据分析,因而无法为生产设备的参数调整、提高优品率、减少返工率和废品率等改善生产工艺提供参考依据。(3)由于检测样品具有数量大、批次多的特点,因此,如何实现历史检测数据的存储、导入、导出、查询、算法处理、建模处理等也是现有技术尚未解决的一个问题。 Although the above-mentioned automatic testing machine can meet the detection requirements of the pulling force to a certain extent, there are still the following problems in actual use: (1) The above-mentioned automatic testing machine only measures the maximum pulling force, and the product is tested according to this parameter. Automatic sorting, but can not provide the change data of the force of the whole drawing process; The data of the sample pulling force cannot realize the data analysis of the pulling force, so it cannot provide a reference for improving the production process such as adjusting the parameters of the production equipment, improving the rate of excellent products, reducing the rate of rework and scrap. (3) Due to the characteristics of a large number of test samples and many batches, how to realize the storage, import, export, query, algorithm processing, and modeling processing of historical test data is also a problem that has not been solved by the existing technology.
发明内容 Contents of the invention
本发明所要解决的是现有技术中的拉拔力检测机不能提供整个拉拔过程中力的变化数据且缺少数据管理的问题,进而提供一种能够有效存储整个拉拔过程中力的变化数据的电控拉拔力检测仪及控制方法。同时还提供一种比现有技术中的精密套管双向拉拔力自动检测机的测试精度更高,可对其进行标定的拉拔力测试仪。 What the present invention aims to solve is the problem that the drawing force detector in the prior art cannot provide the change data of the force in the whole drawing process and lacks data management, and then provide a method that can effectively store the change data of the force in the whole drawing process The electronically controlled pullout force detector and the control method thereof. At the same time, a pullout force tester that can be calibrated is provided that has higher test accuracy than the precision casing bidirectional pullout force automatic tester in the prior art.
为解决上述技术问题,本发明采用的技术方案为: In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种电控拉拔力检测仪,包括: An electronically controlled pullout force detector, comprising:
基座,在所述基座上设置有滑轨; a base on which slide rails are arranged;
两个滑台,安装在所述滑轨上,在所述两个滑台上分别固定安装有检测插芯,两个所述检测插芯相对设置; Two sliding tables are installed on the slide rails, and detection ferrules are respectively fixedly installed on the two sliding tables, and the two detection ferrules are arranged opposite to each other;
力传感器,分别与所述两个检测插芯连接设置; The force sensor is respectively connected and arranged with the two detection ferrules;
双头丝杠,与所述两个滑台连接设置,适宜于带动所述两个滑台沿所述滑轨进行反向运动; A double-headed lead screw is connected to the two sliding tables and is suitable for driving the two sliding tables to move in reverse along the slide rails;
步进电机,与所述双头丝杠连接设置; A stepper motor is connected with the double-headed screw;
夹持装置,设置在所述两个滑台之间,适宜于固定陶瓷套管样品;在检测过程中,所述两个检测头的检测插芯与所述陶瓷套管样品的轴线位于同一条直线上并与所述双头丝杠的轴线平行; The clamping device is arranged between the two sliding tables and is suitable for fixing the ceramic casing sample; during the detection process, the detection ferrules of the two detection heads are on the same axis as the ceramic casing sample On a straight line and parallel to the axis of the double-ended screw;
光电开关,包括两个分别安装在两个滑台相向运动极限位置处的限位光电开关,用于确定所述两个滑台相向运动的极限位置;还包括一个安装在所述步进电机转轴的零转动位置处的零点光电开关,用于确定所述步进电机转轴的零点转动位置; The photoelectric switch includes two limit photoelectric switches respectively installed at the limit positions of the relative movement of the two sliding tables, which are used to determine the limit positions of the relative movement of the two sliding tables; The zero-point photoelectric switch at the zero-rotation position of the zero-point rotation position is used to determine the zero-point rotation position of the stepper motor shaft;
控制单元,用于接收光电开关的传递信号并控制所述步进电机的转轴自零点转动位置进行转动,先带动所述两个滑台按照设定速度和设定位移值进行相向运动,再按照设定速度进行相背运动直至所述步进电机的转轴再次回到所述零点转动位置;在相向运动的过程中,当两个所述限位光电开关中的任意一个被遮挡时,所述控制单元控制所述步进电机停机; The control unit is used to receive the transmission signal of the photoelectric switch and control the rotating shaft of the stepping motor to rotate from the zero point rotation position, first to drive the two sliding tables to move toward each other according to the set speed and set displacement value, and then according to Set the speed to move in the opposite direction until the rotating shaft of the stepper motor returns to the zero point rotation position again; during the opposite movement, when any one of the two limit photoelectric switches is blocked, the The control unit controls the stepping motor to stop;
拉拔力采集单元,用于采集力传感器传递的数据信息; A pull-out force acquisition unit is used to collect data information transmitted by the force sensor;
运算单元,接收所述拉拔力采集单元传递的数据信息并对所述数据信息进行运算处理。 The calculation unit receives the data information transmitted by the pulling force acquisition unit and performs calculation processing on the data information.
与所述控制单元连接设置有输入装置,用于输入所述设定速度和设定位移值。 An input device is connected with the control unit for inputting the set speed and set displacement values.
在所述步进电机的转轴上设置有脉冲编码模块,用于检测步进电机的实际转动步距;所述控制单元接收所述脉冲编码模块传递的检测结果并将所述检测结果转换成滑台的实际位移值。 A pulse encoding module is arranged on the rotating shaft of the stepping motor to detect the actual rotation step distance of the stepping motor; the control unit receives the detection result transmitted by the pulse encoding module and converts the detection result into sliding The actual displacement value of the platform.
还设置有存储单元,用于对所述数据信息和运算处理的结果进行存储。 A storage unit is also provided for storing the data information and the result of the operation processing.
与所述拉拔力采集单元和运算单元连接设置有显示装置,用于对所述数据信息和运算处理的结果进行显示。 A display device is connected to the pull-out force acquisition unit and the calculation unit for displaying the data information and the results of calculation processing.
还设置有上位计算机,所述数据信息和运算处理的结果以通讯方式传给上位计算机并存入数据库。 A host computer is also provided, and the data information and the results of calculation and processing are transmitted to the host computer by means of communication and stored in the database.
所述夹持装置包括: The clamping device includes:
夹具支承座,设置在所述基座上且与所述基座固定连接; a fixture support seat, arranged on the base and fixedly connected with the base;
夹具,安装在所述夹具支承座上,由夹具体和两个定位挡块组成,所述两个定位挡块固定设置在所述夹具体的上端,所述两个定位挡块和所述夹具体的上端面之间形成适宜于放置所述陶瓷套管样品的定位凹槽。 The clamp is installed on the clamp support seat and consists of a clamp body and two positioning blocks, the two positioning blocks are fixedly arranged on the upper end of the clamp body, and the two positioning blocks and the clamp A positioning groove suitable for placing the ceramic sleeve sample is formed between the specific upper end surfaces.
所述定位凹槽的两个内壁间的间距与所述陶瓷套管样品的外壁直径相一致;所述定位凹槽的槽深不小于所述陶瓷套管样品的外壁半径。 The distance between the two inner walls of the positioning groove is consistent with the diameter of the outer wall of the ceramic casing sample; the groove depth of the positioning groove is not less than the radius of the outer wall of the ceramic casing sample.
在所述夹具分别朝向所述两个滑台的两侧安装有侧挡板,在每个所述侧挡板上设置有锥形孔,所述锥形孔沿朝向所述夹具内侧的方向逐渐减小,所述锥形孔的最小内径比所述陶瓷套管样品的外径大0.1mm,两个所述侧挡板上锥形孔的中心线在同一条直线上;所述定位凹槽的对称中心线与两个所述侧挡板上的锥形孔的中心线重合。 Side baffles are installed on both sides of the clamp facing the two sliding tables, and each side baffle is provided with a tapered hole, and the tapered hole gradually moves towards the inside of the clamp. Reduced, the minimum inner diameter of the tapered hole is 0.1mm larger than the outer diameter of the ceramic casing sample, and the centerlines of the tapered holes on the two side baffles are on the same straight line; the positioning groove The centerline of symmetry coincides with the centerlines of the tapered holes on the two side baffles.
在所述两个滑台上分别安装有测头座,在所述测头座上设置有安装孔,所述检测插芯的夹持头浮动设置在所述安装孔中,所述力传感器固定设置在所述测头座上,两个所述测头座分别卡接在所述两个滑台上的测头座定位槽中; Probe bases are respectively installed on the two sliding tables, mounting holes are provided on the probe bases, the clamping head of the detection ferrule is floatingly set in the mounting holes, and the force sensor is fixed It is arranged on the probe base, and the two probe bases are snapped into the positioning grooves of the probe bases on the two sliding platforms respectively;
在所述夹具支承座的上表面设置有夹具定位槽,所述夹具卡接在所述夹具定位槽中; A clamp positioning groove is provided on the upper surface of the clamp support seat, and the clamp is snapped into the clamp positioning groove;
所述两个滑台上的测头座定位槽和所述夹具支撑座上的夹具定位槽三者的对称中心连线与所述双头丝杆轴线平行。 The line of symmetry between the positioning grooves of the measuring head seat on the two sliding tables and the positioning groove of the clamp on the clamp supporting seat is parallel to the axis of the double-ended screw.
本发明提供的用于拉拔力检测仪的电控系统,优点在于: The electronic control system for the pullout force detector provided by the present invention has the advantages of:
(1)本发明提供的电控拉拔力检测仪,设置有光电开关,包括两个分别安装在两个滑台相向运动极限位置处的限位光电开关和一个安装在所述步进电机转轴的零转动位置处的零点光电开关;通过设置所述光电开关,用于确定所述两个滑台相向运动的极限位置以及所述步进电机转轴的零点转动位置;在检测的初始阶段,所述控制单元根据零点光电开关传递的信号控制所述步进电机的转轴归零;在检测过程中,所述控制单元控制所述步进电机自零点转动位置开始转动,先带动所述两个滑台进行相向运动,再进行相背运动,直至所述步进电机的转轴再次回到所述零点转动位置;为了防止滑台越过极限位置从而对检测仪的机械结构造成破坏,当两个所述限位光电开关中的任意一个被遮挡时,所述控制单元控制所述步进电机停机。 (1) The electronically controlled pulling force detector provided by the present invention is provided with a photoelectric switch, including two limit photoelectric switches respectively installed at the limit positions of the relative movement of the two sliding tables and a photoelectric switch installed on the rotating shaft of the stepping motor. The zero-point photoelectric switch at the zero-rotation position of the zero-rotation position; by setting the photoelectric switch, it is used to determine the limit position of the relative motion of the two sliding tables and the zero-point rotation position of the stepping motor shaft; in the initial stage of detection, the The control unit controls the rotating shaft of the stepper motor to return to zero according to the signal transmitted by the zero point photoelectric switch; The stage moves in opposite directions, and then moves in opposite directions until the rotating shaft of the stepping motor returns to the zero point rotation position again; When any one of the limit photoelectric switches is blocked, the control unit controls the stepper motor to stop.
(2)本发明提供的电控拉拔力检测仪,设置有脉冲编码模块,与所述步进电机转轴固定连接,用于检测所述步进电机实际转动步距,并通过所述双头丝杆转换成实际位移值。检测过程中,通过所述步进电机带动所述滑台先按设定位移值和设定移动速度进行相向运动;到达极限位置,所述步进电机停止片刻,再相背运动;相应地,所述滑台上的检测插芯也进行所述相向-相背运动,从而先快速插入待测的所述陶瓷套管的两端,然后向后慢速拔出所述陶瓷套管的两端,再快速后退至零点位置;在这一过程中,所述拉拔力采集单元采集力传感器传递的数据信息;运算单元则对所述数据信息进行运算处理。从而实现了整个拉拔过程中力的变化数据的记录与数据分析,可以为生产设备的参数调整、提高优品率、减少返工率和废品率等改善生产工艺提供有价值的参考依据。 (2) The electronically controlled pulling force detector provided by the present invention is provided with a pulse encoding module, which is fixedly connected to the shaft of the stepping motor, and is used to detect the actual rotation step of the stepping motor, and passes through the double head The screw rod is converted into the actual displacement value. During the detection process, the stepping motor drives the sliding table to move in the opposite direction according to the set displacement value and the setting moving speed; when reaching the limit position, the stepping motor stops for a moment, and then moves in the opposite direction; correspondingly, The detection ferrule on the sliding table also performs the facing-to-backward movement, so as to quickly insert the two ends of the ceramic bushing to be tested first, and then slowly pull out the two ends of the ceramic bushing backward , and then retreat quickly to the zero position; during this process, the pulling force acquisition unit collects the data information transmitted by the force sensor; the calculation unit performs calculation processing on the data information. In this way, the recording and data analysis of the force change data during the entire drawing process can be realized, which can provide valuable reference for improving the production process such as parameter adjustment of production equipment, improvement of excellent product rate, reduction of rework rate and scrap rate.
(3)本发明提供的电控拉拔力检测仪,还设置有上位计算机,所述数据信息和运算处理的结果以通讯方式传给上位计算机并存入数据库。从而可以对多批次、大量的检测样品的历史检测数据进行存储和管理,可实现数据的查询、算法处理、建模处理等。 (3) The electronically controlled pullout force detector provided by the present invention is also equipped with a host computer, and the data information and the results of calculation and processing are transmitted to the host computer by means of communication and stored in the database. In this way, the historical detection data of multiple batches and a large number of detection samples can be stored and managed, and data query, algorithm processing, modeling processing, etc. can be realized.
附图说明 Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施案例并结合附图,对本发明作进一步详细的说明,其中 In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to the specific implementation cases of the present invention and in conjunction with the accompanying drawings, wherein
图1所示为本发明的拉拔力检测仪的结构示意图; Fig. 1 shows the structural representation of the pullout force detector of the present invention;
图2所示为本发明的夹持装置的结构示意图; Figure 2 shows a schematic structural view of the clamping device of the present invention;
图3所示为本发明的拉拔力检测仪的电控系统的组成示意图; Fig. 3 shows the composition schematic diagram of the electronic control system of the pulling force detector of the present invention;
其中,附图标记为: Wherein, reference sign is:
1-左滑台;2-滑轨;3-双头丝杠;4-基座;5-定位凹槽;6-步进电机;7-右滑台;8-测头座;9-力传感器;10-夹持头;11-锁紧螺钉;12-检测插芯;13-陶瓷套管样品;14-夹具;15-限位光电开关;16-控制单元;17-脉冲编码模块;18-输入装置;19-拉拔力采集单元;20-运算单元;21-存储单元;22-上位计算机。 1-Left sliding table; 2-Sliding rail; 3-Double-head screw; 4-Base; 5-Positioning groove; 6-Stepping motor; 7-Right sliding table; Sensor; 10-clamping head; 11-locking screw; 12-detection ferrule; 13-ceramic casing sample; 14-fixture; 15-limit photoelectric switch; 16-control unit; 17-pulse coding module; 18 - input device; 19 - pulling force acquisition unit; 20 - computing unit; 21 - storage unit; 22 - host computer.
具体实施方式 Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面对本发明的实施方式作进一步地详细描述。 In order to make the purpose, technical solution and advantages of the present invention clearer, the implementation manners of the present invention will be further described in detail below.
实施例1Example 1
本实施例中的电控拉拔力检测仪如图1和图2所示,包括基座4和安装在所述基座4上的滑轨2。在所述滑轨2上安装有两个滑台,分别为左滑台1和右滑台7,在所述左滑台1和所述右滑台7上分别安装有测头座8,两个所述测头座8分别卡接在所述左滑台1和所述右滑台7上的测头座定位槽中;在每个所述测头座8上均设置有的检测插芯12、夹持头10和力传感器9,其中所述检测插芯12被锁紧螺钉11紧固固定在所述夹持头10的一侧,所述夹持头10的另一侧与所述力传感器9连接,同时所述夹持头10还与所述测头座8浮动连接;位于所述两个测头座8上的检测插芯12相对设置。作为优选的实施方式,本实施例中所述的左滑台1和右滑台7为消除测隙的双导轨滚珠滑台。作为可选择的实施方式,本实施例中的所述左滑台1和右滑台7也可以设置为其它形式的滑台。 As shown in FIG. 1 and FIG. 2 , the electronically controlled pullout force detector in this embodiment includes a base 4 and a slide rail 2 installed on the base 4 . Two sliding tables are installed on the slide rail 2, which are respectively a left sliding table 1 and a right sliding table 7, and a measuring head seat 8 is respectively installed on the left sliding table 1 and the right sliding table 7, and the two Each of the probe bases 8 is respectively clamped in the probe base positioning grooves on the left slide 1 and the right slide 7; each probe base 8 is provided with a detection ferrule 12. The clamping head 10 and the force sensor 9, wherein the detection ferrule 12 is fastened and fixed on one side of the clamping head 10 by a locking screw 11, and the other side of the clamping head 10 is connected to the The force sensor 9 is connected, and the clamping head 10 is also floatingly connected with the probe base 8; the detection ferrules 12 on the two probe bases 8 are arranged oppositely. As a preferred implementation mode, the left sliding table 1 and the right sliding table 7 described in this embodiment are double guide rail ball sliding tables that eliminate gap measurement. As an optional implementation, the left sliding platform 1 and the right sliding platform 7 in this embodiment can also be set as other types of sliding platforms.
在所述基座4上设置有双头丝杠3,所述双头丝杠3与所述左滑台1和右滑台7连接设置,与所述双头丝杠3连接设置有步进电机6,在所述步进电机6的作用下,所述双头丝杠3适宜于带动所述左滑台1和右滑台7沿所述滑轨2进行相向前进对中和背向后退运动; A double-ended screw 3 is arranged on the base 4, and the double-ended screw 3 is connected with the left sliding table 1 and the right sliding table 7, and a stepping screw 3 is connected with the double-ended screw 3. Motor 6, under the action of the stepping motor 6, the double-headed lead screw 3 is suitable for driving the left sliding table 1 and the right sliding table 7 along the slide rail 2 to advance toward the center and back to back sports;
在所述基座4上还设置有夹具14,所述夹具14设置在所述左滑台1和右滑台7之间,在所述夹具14的顶端成型有适宜于放置陶瓷套管样品13的定位凹槽5。 Also be provided with fixture 14 on described base 4, described fixture 14 is arranged between described left sliding platform 1 and right sliding platform 7, is suitable for placing ceramic bushing sample 13 at the top of described fixture 14 The positioning groove 5.
本实施例中的电控拉拔力检测仪设置有光电开关,包括两个分别安装在两个滑台相向运动极限位置处的限位光电开关15,用于确定所述两个滑台相向运动的极限位置;还包括一个安装在所述步进电机转轴的零转动位置处的零点光电开关,用于确定所述步进电机转轴的零点转动位置; The electronically controlled pullout force detector in this embodiment is provided with a photoelectric switch, including two limit photoelectric switches 15 respectively installed at the limit positions of the relative movement of the two sliding tables, for determining the relative movement of the two sliding tables limit position; also includes a zero-point photoelectric switch installed at the zero-rotation position of the stepping motor shaft, used to determine the zero-rotation position of the stepping motor shaft;
此外,如图3所示,本实施例中的电控拉拔力检测仪还设置有: In addition, as shown in Figure 3, the electronically controlled pullout force detector in this embodiment is also provided with:
控制单元16,用于接收光电开关传递的信号并控制所述步进电机自零点转动位置进行转动,进而带动两个滑台先按照设定位移值和设定速度相向运动,再按照设定速度进行相背运动,直至所述步进电机的转轴再次回到所述零点转动位置;在所述步进电机的转轴上设置有脉冲编码模块17,用于检测步进电机6的实际转动步距;所述控制单元16通过脉冲编码模块17检测步进电机的实际转动步距并将所述转动步距转换成滑台的实际位移值;并且在相向运动的过程中,当两个所述限位光电开关15中的任意一个被遮挡时,所述控制单元16控制所述步进电机停机。与所述控制单元16连接设置有输入装置18,用于输入所述设定移动速度和设定位移量,本实施例中所述的输入装置18为触摸显示屏;作为可选择的实施方式,所述设定移动速度和设定位移量也可以不通过所述输入装置18输入,而是直接作为阈值存储在所述控制单元16中。 The control unit 16 is used to receive the signal transmitted by the photoelectric switch and control the stepper motor to rotate from the zero point rotation position, and then drive the two sliding tables to move toward each other according to the set displacement value and set speed, and then move according to the set speed. Carry out opposite movement, until the rotating shaft of described stepping motor gets back to described zero point rotation position again; On the rotating shaft of described stepping motor, be provided with pulse coding module 17, be used to detect the actual rotation step distance of stepping motor 6 ; The control unit 16 detects the actual rotation step of the stepper motor by the pulse encoding module 17 and converts the rotation step into the actual displacement value of the slide table; When any one of the bit photoelectric switches 15 is blocked, the control unit 16 controls the stepper motor to stop. An input device 18 is connected to the control unit 16 for inputting the set moving speed and the set displacement. The input device 18 in this embodiment is a touch screen; as an optional embodiment, The set moving speed and set displacement may also not be input through the input device 18 , but directly stored in the control unit 16 as thresholds.
与所述力传感器连接设置有拉拔力采集单元19,用于采集力传感器传递的数据信息;所述数据信息利用运算单元20进行运算处理;本实施例中所述的触摸显示屏还同时与所述拉拔力采集单元19和运算单元20连接设置,用于显示数据信息和运算处理的结果。 A pull-out force acquisition unit 19 is connected to the force sensor for collecting the data information transmitted by the force sensor; the data information utilizes the computing unit 20 to carry out calculation processing; the touch display screen described in this embodiment is also connected with the The pull-out force acquisition unit 19 is connected to the computing unit 20 for displaying data information and computing results.
本实施例中的拉拔力检测仪还设置有还设置有存储单元21,用于对所述数据信息和运算处理的结果进行存储。 The pullout force detector in this embodiment is further provided with a storage unit 21 for storing the data information and the results of the calculation processing.
本实施例中所述的拉拔力检测仪的检测方法为: The detection method of the pull-out force detector described in the present embodiment is:
(1)放样步骤:将待检测的陶瓷套管样品13置于夹具14的所述定位凹槽5内; (1) Lofting step: placing the ceramic casing sample 13 to be tested in the positioning groove 5 of the fixture 14;
(2)通过输入装置18输入设定速度和设定位移值,在检测的初始阶段,所述控制单元16根据零点光电开关传递的信号控制所述步进电机的转轴位于零点转动位置; (2) Input the set speed and the set displacement value through the input device 18. In the initial stage of detection, the control unit 16 controls the rotating shaft of the stepper motor to be at the zero point rotation position according to the signal transmitted by the zero point photoelectric switch;
(3)所述控制单元16控制所述步进电机的转轴自零点转动位置进行转动,通过双头丝杠的传递作用,先控制所述两个滑台按照设定速度和设定位移值进行相向运动,在这一过程中,所述控制单元根据滑台的实际位移值的大小控制所述步进电机进行转动: (3) The control unit 16 controls the rotation shaft of the stepping motor to rotate from the zero point rotation position, and through the transmission effect of the double-headed screw, firstly controls the two sliding tables to move according to the set speed and set displacement value. In this process, the control unit controls the stepper motor to rotate according to the actual displacement value of the sliding table:
在相向运动的过程中,所述控制单元16对所述实际位移值和所述设定位移值的大小进行比较,当所述实际位移值小于所述设定位移值时,所述控制单元16控制所述步进电机正转,带动两个所述滑台以设定速度相向运动,从而推动检测插芯自两端插入被检测陶瓷套管样品中;直至所述实际位移值等于所述设定位移值时,所述控制单元16控制所述步进电机停机; During the relative movement, the control unit 16 compares the actual displacement value with the set displacement value, and when the actual displacement value is less than the set displacement value, the control unit 16 Control the stepper motor to rotate forward, drive the two sliding tables to move towards each other at a set speed, thereby pushing the detection ferrule to be inserted into the sample of the ceramic sleeve to be tested from both ends; until the actual displacement value is equal to the set When the displacement value is set, the control unit 16 controls the stepping motor to stop;
然后所述控制单元16控制所述步进电机反转,带动两个所述滑台携带检测插芯进行相背运动,直至所述步进电机的转轴再次回到零点转动位置;在相背运动的过程中,所述拉拔力采集单元19接收所述力传感器9传递的信号并转换为拉拔力数据信息,运算模块接收拉拔力采集单元19传递的拉拔力数据信息并进行运算处理。 Then the control unit 16 controls the reverse rotation of the stepping motor, and drives the two sliding tables to carry the detection ferrule to move in opposite directions until the rotating shaft of the stepping motor returns to the zero point rotation position again; In the process, the pullout force acquisition unit 19 receives the signal transmitted by the force sensor 9 and converts it into the pullout force data information, and the calculation module receives the pullout force data information transmitted by the pullout force acquisition unit 19 and performs calculation processing .
在相向运动的过程中,为了防止滑台越过极限位置从而对检测仪的机械结构造成破坏,当两个所述限位光电开关15中的任意一个被遮挡时,所述控制单元16控制所述步进电机停机。 In the process of moving towards each other, in order to prevent the sliding table from overtaking the limit position and causing damage to the mechanical structure of the detector, when any one of the two limit photoelectric switches 15 is blocked, the control unit 16 controls the The stepper motor stops.
本实施例中所述的输入装置18输入的设定速度可以是一个变值,作为优选的实施方式,可以将相向运动过程中的设定速度设置的较大,从而控制两个检测插芯以较快的速度插入待测陶瓷套管样品13的两端;而在相背运动的过程中,优选所述检测插芯先慢速拔出所述陶瓷套管样品13的两端,再快速后退至零点位置;或者也可以将设定速度设置成与滑台实际位移值成一定比例关系的变值,控制所述两个滑台按照设定速度-实际位移值之间的关系曲线进行变速运动。 The set speed input by the input device 18 described in this embodiment can be a variable value. As a preferred embodiment, the set speed in the process of relative motion can be set larger, so as to control the two detection ferrules to Insert the two ends of the ceramic bushing sample 13 to be tested at a faster speed; and in the process of moving away from each other, it is preferable that the detection ferrule pulls out the two ends of the ceramic bushing sample 13 at a slow speed, and then retreats quickly. to the zero position; or the set speed can be set to a variable value that is proportional to the actual displacement value of the sliding table, and the two sliding tables are controlled to perform variable speed movement according to the relationship curve between the set speed and the actual displacement value .
实施例2Example 2
本实施例中的电控拉拔力检测仪如图1和图2所示,包括基座4和安装在所述基座4上的滑轨2。在所述滑轨2上安装有两个滑台,分别为左滑台1和右滑台7,在所述左滑台1和所述右滑台7上分别安装有测头座8,两个所述测头座8分别卡接在所述左滑台1和所述右滑台7上的测头座定位槽中;在每个所述测头座8上均设置有的检测插芯12、夹持头10和力传感器9,其中所述检测插芯12被锁紧螺钉11紧固固定在所述夹持头10的一侧,所述夹持头10的另一侧与所述力传感器9连接,同时所述夹持头10还与所述测头座8浮动连接;位于所述两个测头座8上的检测插芯12相对设置。作为优选的实施方式,本实施例中所述的左滑台1和右滑台7为消除测隙的双导轨滚珠滑台。作为可选择的实施方式,本实施例中的所述左滑台1和右滑台7也可以设置为其它形状的滑台。 As shown in Figure 1 and Figure 2, the electronically controlled pullout force detector in this embodiment includes a base 4 and a slide rail 2 installed on the base 4. Two sliding tables are installed on the slide rail 2, which are respectively a left sliding table 1 and a right sliding table 7, and a measuring head seat 8 is respectively installed on the left sliding table 1 and the right sliding table 7, and the two Each of the probe bases 8 is respectively clamped in the probe base positioning grooves on the left slide 1 and the right slide 7; each probe base 8 is provided with a detection ferrule 12. The clamping head 10 and the force sensor 9, wherein the detection ferrule 12 is fastened and fixed on one side of the clamping head 10 by a locking screw 11, and the other side of the clamping head 10 is connected to the The force sensor 9 is connected, and the clamping head 10 is also floatingly connected with the probe base 8; the detection ferrules 12 on the two probe bases 8 are arranged oppositely. As a preferred implementation mode, the left sliding table 1 and the right sliding table 7 described in this embodiment are double guide rail ball sliding tables that eliminate gap measurement. As an optional implementation, the left sliding platform 1 and the right sliding platform 7 in this embodiment may also be configured as sliding platforms of other shapes.
在所述基座4上设置有双头丝杠3,所述双头丝杠3与所述左滑台1和右滑台7连接设置,与所述双头丝杠3连接设置有步进电机6,在所述步进电机6的作用下,所述双头丝杠3适宜于带动所述左滑台1和右滑台7沿所述滑轨2进行相向前进对中和背向后退检测运动; A double-ended screw 3 is arranged on the base 4, and the double-ended screw 3 is connected with the left sliding table 1 and the right sliding table 7, and a stepping screw 3 is connected with the double-ended screw 3. Motor 6, under the action of the stepping motor 6, the double-headed lead screw 3 is suitable for driving the left sliding table 1 and the right sliding table 7 along the slide rail 2 to advance toward the center and back to back detect motion;
在所述基座4上还设置有夹持装置,所述夹持装置包括设置在所述基座上且与所述基座固定连接的夹具支承座以及安装在所述夹具支撑座上的夹具;本实施例中,在所述夹具支撑座的上表面设置有夹具定位槽,所述夹具安装在所述夹具定位槽中,所述两个滑台上的测头座定位槽和所述夹具支撑座上的夹具定位槽三者的对称中心连线与所述双头丝杆轴线平行。 A clamping device is also provided on the base 4, and the clamping device includes a clamp supporting base arranged on the base and fixedly connected with the base and a clamp installed on the clamp supporting base ; In this embodiment, a fixture positioning groove is provided on the upper surface of the fixture support seat, the fixture is installed in the fixture positioning groove, and the measuring head seat positioning groove on the two slides and the fixture The line of symmetry between the three fixture positioning grooves on the support seat is parallel to the axis of the double-ended screw.
本实施例中所述的夹具由夹具体和两个定位挡块组成,所述两个定位挡块固定设置在所述夹具体的上端,所述两个定位挡块和所述夹具体的上端面之间形成适宜于放置所述陶瓷套管样品13的定位凹槽5。 The clamp described in this embodiment is composed of a clamp body and two positioning blocks, the two positioning blocks are fixedly arranged on the upper end of the clamp body, and the two positioning blocks and the upper end of the clamp body A positioning groove 5 suitable for placing the ceramic sleeve sample 13 is formed between the end faces.
所述定位凹槽5的两个内壁间的间距与所述陶瓷套管样品的外壁直径相一致;所述定位凹槽5的槽深不小于所述陶瓷套管样品的外壁半径。在所述夹具的两侧分别安装有侧挡板,在每个所述侧挡板上设置有锥形孔,所述锥形孔沿朝向所述夹具内侧的方向逐渐减小,所述锥形孔的最小内径比所述陶瓷套管样品的外径大0.1mm,两个所述侧挡板上锥形孔的中心线在同一条直线上;所述定位凹槽5的对称中心线与两个所述侧挡板上的锥形孔的中心线重合。 The distance between the two inner walls of the positioning groove 5 is consistent with the diameter of the outer wall of the ceramic sleeve sample; the groove depth of the positioning groove 5 is not less than the radius of the outer wall of the ceramic sleeve sample. Side baffles are respectively installed on both sides of the clamp, and each of the side baffles is provided with a tapered hole, the tapered hole gradually decreases toward the inside of the clamp, and the tapered The minimum inner diameter of the hole is 0.1mm larger than the outer diameter of the ceramic casing sample, and the centerlines of the tapered holes on the two side baffles are on the same straight line; the symmetrical centerline of the positioning groove 5 is in line with the two The centerlines of the tapered holes on the two side baffles coincide.
本实施例中的拉拔力检测仪的电控系统设置有光电开关,包括两个分别安装在两个滑台相向运动极限位置处的限位光电开关15,用于确定所述两个滑台相向运动的极限位置;还包括一个安装在所述步进电机转轴的零转动位置处的零点光电开关,用于确定所述步进电机转轴的零点转动位置; The electronic control system of the pullout force detector in this embodiment is provided with a photoelectric switch, including two limit photoelectric switches 15 respectively installed at the extreme positions of the relative movement of the two slide tables, for determining the distance between the two slide tables. The limit position of relative movement; also includes a zero-point photoelectric switch installed at the zero-rotation position of the stepping motor shaft, used to determine the zero-rotation position of the stepping motor shaft;
此外,本实施例中的拉拔力检测仪电控系统设置有: In addition, the electric control system of the pulling force detector in this embodiment is provided with:
控制单元16,用于接收光电开关的传递信号并控制所述步进电机的转轴自零点转动位置进行转动,先带动所述两个滑台按照设定位移值和设定速度进行相向运动,再按照设定速度-实际位移值之间的关系曲线进行相背运动,直至所述步进电机的转轴再次回到所述零点转动位置;所述控制单元16通过脉冲编码模块17检测步进电机的实际转动步距并将所述转动步距转换成实际位移值;在相向和相背运动过程中,所述控制单元16对所述实际位移值和所述设定位移值的大小进行比较,并根据比较结果控制所述步进电机按要求的速度曲线转动。并且在相向运动的过程中,当两个所述限位光电开关15中的任意一个被遮挡时,所述控制单元16控制所述步进电机停机。与所述控制单元16连接设置有输入装置18,用于输入所述设定移动速度和设定位移量;作为可选择的实施方式,所述设定移动速度和设定位移量也可以不通过所述输入装置18输入,而是直接存储在所述控制单元16中。 The control unit 16 is used to receive the transmission signal of the photoelectric switch and control the rotating shaft of the stepper motor to rotate from the zero point rotation position, first to drive the two sliding tables to move toward each other according to the set displacement value and set speed, and then Carry out opposite movement according to the relationship curve between set speed-actual displacement value, until the rotating shaft of described stepper motor returns to described zero point rotation position again; actual rotation step and convert the rotation step into an actual displacement value; in the process of moving towards and away from each other, the control unit 16 compares the actual displacement value with the set displacement value, and According to the comparison result, the stepper motor is controlled to rotate according to the required speed curve. And in the process of moving towards each other, when any one of the two limit photoelectric switches 15 is blocked, the control unit 16 controls the stepper motor to stop. An input device 18 is connected to the control unit 16 for inputting the set moving speed and the set displacement; as an optional implementation, the set moving speed and the set displacement may not be passed The input device 18 inputs, but is directly stored in the control unit 16 .
与所述力传感器连接设置有拉拔力采集单元19,用于采集力传感器传递的数据信息;所述数据信息利用运算单元20进行运算处理;与所述拉拔力采集单元19和运算单元20连接设置有显示装置,用于对所述数据信息和运算处理的结果进行显示;还设置有上位计算机22,所述数据信息和运算处理的结果以通讯方式传给上位计算机22并存入数据库。 Connect with described force sensor and be provided with pull-out force acquisition unit 19, be used for collecting the data information that force sensor transmits; Described data information utilizes operation unit 20 to carry out operation processing; The connection is provided with a display device for displaying the data information and the results of the calculation processing; a host computer 22 is also provided, and the data information and the results of the calculation processing are transmitted to the host computer 22 by means of communication and stored in the database.
本实施例中所述的拉拔力检测仪的工作过程包括以下步骤: The working process of the pull-out force detector described in the present embodiment comprises the following steps:
(1)放样步骤:将待检测的陶瓷套管样品13置于夹具14的所述定位凹槽5内; (1) Lofting step: placing the ceramic casing sample 13 to be tested in the positioning groove 5 of the fixture 14;
(2)通过输入装置18输入设定速度和设定位移值,在检测的初始阶段,所述控制单元16根据零点光电开关传递的信号控制所述步进电机的转轴位于零点转动位置; (2) Input the set speed and the set displacement value through the input device 18. In the initial stage of detection, the control unit 16 controls the rotating shaft of the stepper motor to be at the zero point rotation position according to the signal transmitted by the zero point photoelectric switch;
(3)所述控制单元16控制所述步进电机的转轴自零点转动位置进行转动,通过双头丝杠的传递作用,先按照设定位移值和设定速度带动所述两个滑台进行相向运动,在这一过程中,所述控制单元16对所述实际位移值和所述设定位移值的大小进行比较,并根据比较结果控制所述步进电机转动: (3) The control unit 16 controls the rotation shaft of the stepping motor to rotate from the zero point rotation position, and through the transmission effect of the double-headed screw, first drives the two sliding tables according to the set displacement value and the set speed. In this process, the control unit 16 compares the actual displacement value with the set displacement value, and controls the stepper motor to rotate according to the comparison result:
当所述实际位移值小于所述设定位移值时,所述控制单元16控制所述步进电机正转,带动两个所述滑台快速相向运动,从而推动检测插芯自两端插入被检测陶瓷套管样品对中;直至所述实际位移值等于所述设定位移值时,所述控制单元16控制所述步进电机停机; When the actual displacement value is less than the set displacement value, the control unit 16 controls the stepping motor to rotate forward, driving the two sliding tables to move toward each other quickly, thereby pushing the detection ferrule to be inserted from both ends into the Detect the centering of the ceramic casing sample; until the actual displacement value is equal to the set displacement value, the control unit 16 controls the stepping motor to stop;
然后所述控制单元16控制所述步进电机反转,带动两个所述滑台携带检测插芯进行先慢速拔出所述陶瓷套管的两端、后快速撤退的相背运动,直至所述步进电机的转轴再次回到零点转动位置;在相背运动的过程中,所述拉拔力采集单元19接收所述力传感器9传递的信号并转换为拉拔力数据信息,运算控制处理模块接收拉拔力采集单元19传递的拉拔力数据信息并进行运算处理。 Then the control unit 16 controls the reverse rotation of the stepper motor, and drives the two sliding tables to carry the detection ferrule to pull out the two ends of the ceramic sleeve at a slow speed, and then retreat quickly, until The rotating shaft of the stepper motor returns to the zero point rotation position again; in the process of moving back and forth, the pulling force acquisition unit 19 receives the signal transmitted by the force sensor 9 and converts it into pulling force data information, and calculates and controls The processing module receives the pulling force data information transmitted by the pulling force acquisition unit 19 and performs calculation and processing.
在相向运动的过程中,为了防止滑台越过极限位置从而对检测仪的机械结构造成破坏,当两个所述限位光电开关15中的任意一个被遮挡时,所述控制单元16控制所述步进电机停机。 In the process of moving towards each other, in order to prevent the sliding table from overtaking the limit position and causing damage to the mechanical structure of the detector, when any one of the two limit photoelectric switches 15 is blocked, the control unit 16 controls the The stepper motor stops.
本实施例通过上位计算机22对数据进行管理:由于检测样品的数量大、批次多,上位计算机22能保存每个检测样品的所有数据;同时,通过数据库管理系统,操作人员可以对历史数据进行导入、导出、查询等,同时也可以对数据进行滤波等算法处理;还可以将数据同第三方软件共享进行数据建模处理等。 In this embodiment, the data is managed by the host computer 22: due to the large number of test samples and many batches, the host computer 22 can save all data of each test sample; at the same time, through the database management system, the operator can carry out historical data. Import, export, query, etc. At the same time, algorithm processing such as filtering can also be performed on the data; data can also be shared with third-party software for data modeling processing, etc.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。 Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410809670.8A CN104502186A (en) | 2014-12-19 | 2014-12-19 | Electric-control drawing force detector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410809670.8A CN104502186A (en) | 2014-12-19 | 2014-12-19 | Electric-control drawing force detector |
Publications (1)
Publication Number | Publication Date |
---|---|
CN104502186A true CN104502186A (en) | 2015-04-08 |
Family
ID=52943605
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201410809670.8A Pending CN104502186A (en) | 2014-12-19 | 2014-12-19 | Electric-control drawing force detector |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN104502186A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106092417A (en) * | 2016-08-17 | 2016-11-09 | 云南电网有限责任公司电力科学研究院 | A kind of on-the-spot chopper plug force checking device and detection method |
CN106353178A (en) * | 2016-09-28 | 2017-01-25 | 攀钢集团研究院有限公司 | Gleeble sample loading tool |
CN107525718A (en) * | 2017-08-14 | 2017-12-29 | 衷小聪 | A kind of rubber plastic material strip stretch capability detection means |
CN108204924A (en) * | 2016-12-16 | 2018-06-26 | 丹东富田精工机械有限公司 | One kind is chosen power and the full-automatic detector of chimeric length |
CN109406026A (en) * | 2018-10-19 | 2019-03-01 | 西安西古光通信有限公司 | A kind of test optical fibre cables optical fiber taking out force device and test method |
CN109855964A (en) * | 2018-12-30 | 2019-06-07 | 福建省金怡丰工贸有限公司 | A kind of detection device of high molecular material product |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202942616U (en) * | 2012-10-11 | 2013-05-22 | 马运斗 | String drawing device of string penetrating machine |
CN103776584A (en) * | 2014-02-11 | 2014-05-07 | 重庆建设工业(集团)有限责任公司 | Torque and rotation speed standard machine |
CN103861871A (en) * | 2012-12-12 | 2014-06-18 | 攀钢集团攀枝花钢钒有限公司 | Positioning method and system of transmission shaft of rolling mill |
CN203772708U (en) * | 2014-03-17 | 2014-08-13 | 锦州锦懋光伏科技有限公司 | Automatic tester of welding drawing force of solar battery slice |
CN104084816A (en) * | 2014-05-14 | 2014-10-08 | 安徽机电职业技术学院 | Parallel multi-turntable numerical control clamp |
CN104111134A (en) * | 2014-06-27 | 2014-10-22 | 深圳职业技术学院 | Drawing force detector and test method thereof |
-
2014
- 2014-12-19 CN CN201410809670.8A patent/CN104502186A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202942616U (en) * | 2012-10-11 | 2013-05-22 | 马运斗 | String drawing device of string penetrating machine |
CN103861871A (en) * | 2012-12-12 | 2014-06-18 | 攀钢集团攀枝花钢钒有限公司 | Positioning method and system of transmission shaft of rolling mill |
CN103776584A (en) * | 2014-02-11 | 2014-05-07 | 重庆建设工业(集团)有限责任公司 | Torque and rotation speed standard machine |
CN203772708U (en) * | 2014-03-17 | 2014-08-13 | 锦州锦懋光伏科技有限公司 | Automatic tester of welding drawing force of solar battery slice |
CN104084816A (en) * | 2014-05-14 | 2014-10-08 | 安徽机电职业技术学院 | Parallel multi-turntable numerical control clamp |
CN104111134A (en) * | 2014-06-27 | 2014-10-22 | 深圳职业技术学院 | Drawing force detector and test method thereof |
Non-Patent Citations (4)
Title |
---|
张曙光,邹超英: "膨胀型混凝土用建筑锚栓拉拔试验研究", 《低温建筑技术》 * |
朱维杰: "仪表用小型步进电机零位标定方法", 《电机技术》 * |
杨国诗等: "光电技术在工业控制中的应用", 《仪表技术与传感器》 * |
秉时,兼礼: "浅谈光电开关的工作原理及应用", 《红外》 * |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106092417A (en) * | 2016-08-17 | 2016-11-09 | 云南电网有限责任公司电力科学研究院 | A kind of on-the-spot chopper plug force checking device and detection method |
CN106092417B (en) * | 2016-08-17 | 2018-10-09 | 云南电网有限责任公司电力科学研究院 | A kind of scene breaker plug force checking device and detection method |
CN106353178A (en) * | 2016-09-28 | 2017-01-25 | 攀钢集团研究院有限公司 | Gleeble sample loading tool |
CN106353178B (en) * | 2016-09-28 | 2019-02-15 | 攀钢集团研究院有限公司 | A kind of Gleeble loading tool being less than graphite flake and tantalum piece radius suitable for radius of specimen |
CN108204924A (en) * | 2016-12-16 | 2018-06-26 | 丹东富田精工机械有限公司 | One kind is chosen power and the full-automatic detector of chimeric length |
CN108204924B (en) * | 2016-12-16 | 2024-01-16 | 丹东富田精工机械有限公司 | Full-automatic detection method for extracting force and embedding length |
CN107525718A (en) * | 2017-08-14 | 2017-12-29 | 衷小聪 | A kind of rubber plastic material strip stretch capability detection means |
CN107525718B (en) * | 2017-08-14 | 2020-02-07 | 浙江万里新材料科技有限公司 | Rubber plastic strip stretching capacity detection device |
CN109406026A (en) * | 2018-10-19 | 2019-03-01 | 西安西古光通信有限公司 | A kind of test optical fibre cables optical fiber taking out force device and test method |
CN109855964A (en) * | 2018-12-30 | 2019-06-07 | 福建省金怡丰工贸有限公司 | A kind of detection device of high molecular material product |
CN109855964B (en) * | 2018-12-30 | 2021-08-13 | 福建省金怡丰工贸有限公司 | Detection equipment for high polymer material parts |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN104111134B (en) | Pulling capacity detector and method of testing thereof | |
CN104502186A (en) | Electric-control drawing force detector | |
CN102889863B (en) | A kind of screw mandrel straight linear degree automatic detector and application thereof | |
CN102538700B (en) | Helical Rotor Profile Error Measuring Instrument | |
CN204128509U (en) | A kind of diameter measurement device | |
CN104197856B (en) | A kind of surface profile measurement workbench in place | |
CN115060359B (en) | Instrument vibration detection device | |
CN101788276B (en) | Method for measuring concentricity deviation azimuth of optical fiber preform core | |
CN216815820U (en) | Ball screw pair friction moment measuring equipment | |
CN107677226A (en) | Axial workpiece Endoporus measuring device | |
CN107990828B (en) | Quick measuring device for dimensions and shape and position tolerances of drive axle housing parts | |
CN207180613U (en) | Non-contact type bearing lasso external diameter measuring device | |
CN209485334U (en) | A kind of optical fiber connector concentricity test fixture | |
CN219607947U (en) | Clock hand position detection device | |
CN214528723U (en) | Testing device for optical fiber prefabricated polishing rod | |
CN101476873A (en) | Taper thread measuring instrument | |
CN103673930B (en) | Ultra-high-precision automated multi-tooth indexing table | |
CN210773943U (en) | Camshaft phase angle measuring device based on machine vision | |
CN213688186U (en) | Centering frock and motor test system's centering frock | |
CN214892940U (en) | Full-automatic detection system for scroll pump parts | |
CN208398789U (en) | A kind of testing apparatus for verticality | |
CN204536633U (en) | Parallel light tube | |
CN110906892A (en) | Size measurement detection device for aluminum product processing | |
CN200975889Y (en) | Automatic measuring device for sample of round rod | |
CN201221934Y (en) | Tap anterior angle checking tool |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150408 |