CN115060359B - Instrument vibration detection device - Google Patents

Instrument vibration detection device Download PDF

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CN115060359B
CN115060359B CN202211000552.3A CN202211000552A CN115060359B CN 115060359 B CN115060359 B CN 115060359B CN 202211000552 A CN202211000552 A CN 202211000552A CN 115060359 B CN115060359 B CN 115060359B
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CN115060359A (en
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张霞
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Longdong University
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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H17/00—Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves, not provided for in the other groups of this subclass
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02—General constructional details
    • G01R1/04—Housings; Supporting members; Arrangements of terminals
    • G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34—Testing dynamo-electric machines

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Mixers With Rotating Receptacles And Mixers With Vibration Mechanisms (AREA)

Abstract

本发明公开了一种仪器振动检测装置,涉及到振动检测技术领域,包括检测台,检测台的一侧表面设置有调节机构,调节机构包括伺服电机,调节机构起到带动待检测电机进行移动和转动调节的作用;检测台的上表面设置有柔性夹持机构,柔性夹持机构包括支架,且柔性夹持机构位于所述调节机构上方。本发明通过设置调节机构和柔性夹持机构,起到对待检测的电机进行柔性夹持的作用,从而提高检测精确性,并具有在检测时进行转动调节,便于在多方位进行检测,从而提高检测效率的效果;通过上弧形夹块与下弧形夹块的配合使用,起到对不同型号大小的电机进行夹持检测的作用,并通过弧形海绵垫与支撑弹簧的配合使用,起到对待检测的电机进行柔性夹持的作用。

Figure 202211000552

The invention discloses an instrument vibration detection device, which relates to the technical field of vibration detection. It includes a detection table, a side surface of the detection table is provided with an adjustment mechanism, the adjustment mechanism includes a servo motor, and the adjustment mechanism drives the motor to be detected to move and adjust. The function of rotation adjustment; the upper surface of the detection table is provided with a flexible clamping mechanism, the flexible clamping mechanism includes a bracket, and the flexible clamping mechanism is located above the adjustment mechanism. By arranging an adjusting mechanism and a flexible clamping mechanism, the invention plays the role of flexible clamping of the motor to be detected, thereby improving the detection accuracy, and has the ability to perform rotation adjustment during detection, which is convenient for detection in multiple directions, thereby improving detection. The effect of efficiency; through the use of the upper arc clamp block and the lower arc clamp block, it can clamp and detect motors of different sizes, and through the use of the arc sponge pad and the support spring, it can play a role in clamping and testing motors of different sizes and sizes. The function of flexible clamping of the motor to be detected.

Figure 202211000552

Description

一种仪器振动检测装置An instrument vibration detection device

技术领域technical field

本发明涉及振动检测技术领域,特别涉及一种仪器振动检测装置。The invention relates to the technical field of vibration detection, in particular to an instrument vibration detection device.

背景技术Background technique

仪器构造较为复杂,属于高新技术产品,由多个部件组成的,仪器体积、重量、形状有各种各样,最小的可以直接拿在手中操作,较大体积的仪器一般被称为装置或设备,电机属于仪器及装置中常用的核心设备,电机在运行中存在能量、热量、磨损、振动等物理和化学参数的变化,这些信息的变化直接或间接反应电机的运行状况,针对一些高精度仪器对电机的要求,通常会对电机进行振动检测,从而选取振动性较小的电机进行装配。The structure of the instrument is relatively complex, which is a high-tech product. It is composed of multiple parts. The volume, weight, and shape of the instrument vary. The smallest one can be directly held in the hand. The larger instrument is generally called a device or equipment. , the motor belongs to the core equipment commonly used in instruments and devices. The motor has changes in physical and chemical parameters such as energy, heat, wear, and vibration during operation. These changes in information directly or indirectly reflect the operating status of the motor. For some high-precision instruments For the requirements of the motor, the vibration detection of the motor is usually carried out, so as to select the motor with less vibration for assembly.

现有的振动检测设备在对电机进行振动检测时,通常都是刚性固定,此方式进行固定易导致对电机的振动检测产生偏差,从而使得检测结果不准确,且刚性固定后只能对电机的一侧方位进行检测,当检测另一面时,需要先将检测的电机拆下,转动方向后再次进行固定,操作较为繁琐,从而极大的降低了检测效率的问题。The existing vibration detection equipment is usually rigidly fixed when the vibration detection of the motor is carried out. This method of fixing will easily lead to deviations in the vibration detection of the motor, thus making the detection results inaccurate. One side is inspected, and when the other side is inspected, the motor for inspection needs to be removed first, and fixed again after rotating the direction. The operation is more cumbersome, which greatly reduces the problem of inspection efficiency.

因此,发明一种仪器振动检测装置来解决上述问题很有必要。Therefore, it is necessary to invent an instrument vibration detection device to solve the above problems.

发明内容Contents of the invention

本发明的目的在于提供一种仪器振动检测装置,以解决上述背景技术中提出的问题。The object of the present invention is to provide an instrument vibration detection device to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种仪器振动检测装置,包括检测台,所述检测台上活动设有安装块,所述安装块由若干彼此滑动连接的立方体构成,所述安装块的一侧表面固定安装有振动传感器,所述安装块的另一侧表面活动设有驱动把手;In order to achieve the above object, the present invention provides the following technical solutions: an instrument vibration detection device, including a detection platform, a mounting block is movable on the detection table, and the mounting block is composed of several cubes that are slidably connected to each other. A vibration sensor is fixedly installed on one side of the block, and a driving handle is movable on the other side of the mounting block;

所述检测台的上表面设置有柔性夹持机构,所述柔性夹持机构的一端上连接设有转盘,所述转盘远离所述柔性夹持机构的一端连接设有安装盘,所述安装盘的上表面开设有呈环形阵列分布的定位孔,所述转盘的上表面开设有安装孔。The upper surface of the detection table is provided with a flexible clamping mechanism, one end of the flexible clamping mechanism is connected with a turntable, and the end of the turntable far away from the flexible clamping mechanism is connected with a mounting plate, and the mounting plate The upper surface of the turntable is provided with positioning holes distributed in a circular array, and the upper surface of the turntable is provided with installation holes.

优选的,所述检测台的一侧表面设置有调节机构,所述调节机构包括伺服电机,所述伺服电机的一侧表面与所述检测台的一侧表面固定安装,所述检测台的上表面开设有呈对称分布的行程槽,所述伺服电机的输出轴通过联轴器固定安装有丝杆,所述丝杆的一端贯穿并延伸至所述检测台的内部。Preferably, an adjustment mechanism is provided on one side surface of the detection platform, and the adjustment mechanism includes a servo motor, and one side surface of the servo motor is fixedly installed on one side surface of the detection platform, and the upper surface Symmetrically distributed stroke grooves are opened on the surface, and the output shaft of the servo motor is fixedly installed with a screw rod through a coupling, and one end of the screw rod penetrates and extends to the inside of the detection table.

优选的,所述丝杆的一端外表面通过轴承与所述检测台的一侧内壁安装,所述丝杆的外表面螺纹套接有螺纹块,所述螺纹块的两侧表面固定连接有呈对称分布的连接块,所述连接块的横截面呈L型形状,所述连接块的一端贯穿行程槽并延伸至所述检测台的上表面。Preferably, the outer surface of one end of the screw rod is installed with the inner wall of one side of the detection platform through a bearing, the outer surface of the screw rod is threaded with a threaded block, and the two sides of the threaded block are fixedly connected with a Symmetrically distributed connection blocks, the cross-section of the connection blocks is L-shaped, one end of the connection blocks passes through the travel groove and extends to the upper surface of the detection platform.

优选的,所述连接块的上表面固定连接在所述安装盘上,所述安装盘的上表面通过轴承安装有立柱与所述转盘连接。Preferably, the upper surface of the connection block is fixedly connected to the installation plate, and the upper surface of the installation plate is connected with the turntable through bearings and uprights.

优选的,所述安装孔的内壁活动套接有定位杆,所述定位杆的一端固定连接有拉环,所述定位杆的外表面固定套接有限位环,所述定位杆的另一端与其中一个所述定位孔的内壁活动插接,所述限位环的下表面与所述安装盘的上表面接触,所述定位杆的外表面活动套接有复位弹簧。Preferably, the inner wall of the installation hole is movably socketed with a positioning rod, one end of the positioning rod is fixedly connected with a pull ring, the outer surface of the positioning rod is fixedly sleeved with a limiting ring, and the other end of the positioning rod is connected to the The inner wall of one of the positioning holes is movably inserted, the lower surface of the limiting ring is in contact with the upper surface of the mounting plate, and a return spring is movably socketed on the outer surface of the positioning rod.

优选的,所述复位弹簧的一端与所述限位环的上表面固定连接,所述复位弹簧的另一端与所述转盘的下表面固定连接,所述柔性夹持机构还包括限位套筒,所述限位套筒的内壁活动套接有限位杆,所述限位杆的一端固定连接有支撑弹簧,所述支撑弹簧的一端与所述限位套筒的内底壁固定连接。Preferably, one end of the return spring is fixedly connected to the upper surface of the limit ring, the other end of the return spring is fixedly connected to the lower surface of the turntable, and the flexible clamping mechanism further includes a limit sleeve , the inner wall of the limiting sleeve is movably fitted with a limiting rod, one end of the limiting rod is fixedly connected with a support spring, and one end of the supporting spring is fixedly connected with the inner bottom wall of the limiting sleeve.

优选的,所述限位杆的另一端固定连接有下弧形夹块,所述柔性夹持机构包括支架,所述支架的下表面与所述检测台的上表面固定连接,所述支架的上表面开设有安装槽,所述安装槽的两侧内壁开设有呈对称分布的移动滑槽,所述移动滑槽的内壁滑动连接有移动滑块,两个所述移动滑块相对的表面固定连接有移动块,所述移动块内壁螺纹连接有螺杆。Preferably, the other end of the limit rod is fixedly connected with a lower arc-shaped clamping block, the flexible clamping mechanism includes a bracket, the lower surface of the bracket is fixedly connected with the upper surface of the detection platform, and the bracket's The upper surface is provided with a mounting groove, and the inner walls of both sides of the mounting groove are provided with symmetrically distributed moving chutes. The inner walls of the moving chute are slidably connected with moving sliders, and the opposite surfaces of the two moving sliders are fixed. A moving block is connected, and a screw rod is threadedly connected to the inner wall of the moving block.

优选的,所述螺杆的一端固定连接有手拧块,所述螺杆的另一端通过轴承安装有固定块,所述固定块的上表面固定连接有呈对称分布的导向杆,所述导向杆的一端贯穿并延伸至所述移动块的上表面,所述固定块的下表面通过轴承安装有转杆。Preferably, one end of the screw is fixedly connected with a hand-tightening block, the other end of the screw is equipped with a fixed block through a bearing, and the upper surface of the fixed block is fixedly connected with symmetrically distributed guide rods. One end penetrates and extends to the upper surface of the moving block, and the lower surface of the fixed block is equipped with a rotating rod through a bearing.

优选的,所述转杆的一端固定连接有上弧形夹块,所述上弧形夹块与所述下弧形夹块的内侧表面均固定连接有弧形海绵垫,所述上弧形夹块的两端固定连接有呈对称分布的弹力绳,所述弹力绳的一端与所述下弧形夹块的两端固定连接,所述检测台的上表面开设有T型滑槽。Preferably, one end of the rotating rod is fixedly connected with an upper arc-shaped clamping block, and the inner surface of the upper arc-shaped clamping block and the inner surface of the lower arc-shaped clamping block are both fixedly connected with an arc-shaped sponge pad, and the upper arc-shaped clamping block Symmetrically distributed elastic ropes are fixedly connected to both ends of the clamp block, one end of the elastic rope is fixedly connected to both ends of the lower arc-shaped clamp block, and a T-shaped chute is provided on the upper surface of the detection platform.

优选的,所述T型滑槽的内壁滑动套接有T型滑块,所述T型滑块的上表面固定连接在安装块上。Preferably, the inner wall of the T-shaped chute is slidably sleeved with a T-shaped slider, and the upper surface of the T-shaped slider is fixedly connected to the mounting block.

本发明的技术效果和优点:Technical effect and advantage of the present invention:

1、通过设置调节机构和柔性夹持机构,起到对待检测的电机进行柔性夹持,从而提高检测精确性,并具有在检测时进行转动调节,便于对多方位进行检测,从而提高检测效率的效果。1. By setting the adjustment mechanism and the flexible clamping mechanism, the motor to be tested can be flexibly clamped, thereby improving the detection accuracy, and it has the ability to adjust the rotation during detection, which is convenient for multi-directional detection, thereby improving the detection efficiency. Effect.

2、通过设置上弧形夹块与下弧形夹块的配合使用,起到对不同型号大小的电机进行夹持检测,并通过弧形海绵垫与支撑弹簧的配合使用,起到对待检测的电机进行柔性夹持,从而提高检测精确度的效果。2. By setting the upper arc-shaped clamp block and the lower arc-shaped clamp block together, it can clamp and detect motors of different types and sizes, and through the use of the arc-shaped sponge pad and the support spring, it can play a role in the inspection. The motor performs flexible clamping, thereby improving the effect of detection accuracy.

附图说明Description of drawings

图1为一种仪器振动检测装置的示意图;Fig. 1 is the schematic diagram of a kind of instrument vibration detection device;

图2为一种仪器振动检测装置的检测台结构立体图;Fig. 2 is a three-dimensional view of the detection table structure of an instrument vibration detection device;

图3为一种仪器振动检测装置的移动块结构立体图;Fig. 3 is a perspective view of a moving block structure of an instrument vibration detection device;

图4为一种仪器振动检测装置的限位套筒结构立体图;Fig. 4 is a three-dimensional view of the structure of a limit sleeve of an instrument vibration detection device;

图5为一种仪器振动检测装置的安装盘结构立体图;Fig. 5 is a perspective view of the mounting plate structure of an instrument vibration detection device;

图6为一种仪器振动检测装置的定位杆结构立体图。Fig. 6 is a perspective view of a positioning rod structure of an instrument vibration detection device.

图中:1、检测台;2、伺服电机;21、行程槽;22、丝杆;23、螺纹块;24、连接块;25、安装盘;26、定位孔;27、立柱;28、转盘;29、定位杆;210、拉环;211、限位环;212、复位弹簧;3、支架;31、限位套筒;32、限位杆;33、支撑弹簧;34、下弧形夹块;35、移动滑槽;36、移动滑块;37、移动块;38、螺杆;39、手拧块;310、固定块;311、导向杆;312、转杆;313、上弧形夹块;314、弧形海绵垫;315、弹力绳;4、T型滑槽;5、T型滑块;6、安装块;7、振动传感器;8、驱动把手。In the figure: 1. Detection table; 2. Servo motor; 21. Travel groove; 22. Screw rod; 23. Thread block; 24. Connection block; 25. Mounting plate; 26. Positioning hole; 27. Column; 28. Turntable ; Block; 35, moving chute; 36, moving slide block; 37, moving block; 38, screw rod; 39, hand screwing block; 310, fixed block; 311, guide rod; 312, rotating rod; 313, upper arc clip block; 314, arc-shaped sponge pad; 315, elastic cord; 4, T-shaped chute; 5, T-shaped slide block; 6, installation block; 7, vibration sensor; 8, drive handle.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明提供了如图1-6所示的一种仪器振动检测装置,包括检测台1,检测台1上活动设有安装块6,安装块6由若干彼此滑动连接的立方体构成,安装块6的一侧表面固定安装有振动传感器7,安装块6的另一侧表面活动设有驱动把手8,在此实施例中,振动传感器7的测量方式优选为电测形式,驱动把手8起到便于带动安装块6进行移动的作用;The present invention provides an instrument vibration detection device as shown in Figures 1-6, comprising a detection platform 1, on which a mounting block 6 is movable, and the mounting block 6 is composed of a plurality of cubes that are slidably connected to each other, and the mounting block 6 A vibration sensor 7 is fixedly installed on one side surface of the mounting block 6, and a driving handle 8 is movable on the other side surface of the mounting block 6. In this embodiment, the measurement method of the vibration sensor 7 is preferably an electrical measurement form, and the driving handle 8 plays a role in facilitating The function of driving the installation block 6 to move;

检测台1的上表面设置有用于对电机进行夹持的柔性夹持机构,柔性夹持机构的一端上连接设有转盘28,转盘28远离柔性夹持机构的一端连接设有安装盘25,安装盘25的上表面开设有呈环形阵列分布的定位孔26,转盘28的上表面开设有安装孔,由于不同规格的待检测电机的高度以及长度不同,致使在待检测电机向靠近振动传感器7移动时,无法直接与振动传感器7抵触,同时通过转动转盘28,使得转盘28与安装盘25的位置发生相对转动,实现对电机角度的调整,但同时在转动过程中,可能出现电机轴仍然与振动传感器7之间存在角度误差的情况发生,此时根据电机轴所在的位置对驱动把手8在安装块6上的高度进行滑动调整,以此决定安装块6的伸长长度,从而控制振动传感器7的位置发生移动,在靠近电机轴后,控制驱动把手8对安装块6上的立方体的角度调整,实现对振动传感器7上的角度微小调整,使得振动传感器7与待检测电机的电机轴的轴心相互抵触。The upper surface of the detection table 1 is provided with a flexible clamping mechanism for clamping the motor, one end of the flexible clamping mechanism is connected with a turntable 28, and the end of the turntable 28 away from the flexible clamping mechanism is connected with a mounting plate 25, and the installation The upper surface of the disc 25 is provided with positioning holes 26 distributed in a circular array, and the upper surface of the turntable 28 is provided with installation holes. Due to the different heights and lengths of the motors to be detected in different specifications, the motor to be detected moves closer to the vibration sensor 7. At the same time, it is impossible to directly conflict with the vibration sensor 7. At the same time, by rotating the turntable 28, the position of the turntable 28 and the mounting plate 25 are relatively rotated to realize the adjustment of the motor angle. However, during the rotation process, the motor shaft may still be in contact with the vibration. When there is an angle error between the sensors 7, the height of the drive handle 8 on the mounting block 6 is slidably adjusted according to the position of the motor shaft, so as to determine the elongation length of the mounting block 6, thereby controlling the vibration sensor 7 The position of the vibration sensor 7 moves, and after approaching the motor shaft, control the driving handle 8 to adjust the angle of the cube on the mounting block 6, so as to realize the small adjustment of the angle on the vibration sensor 7, so that the vibration sensor 7 and the axis of the motor shaft of the motor to be detected Hearts contradict each other.

检测台1的一侧表面设置有调节机构,调节机构包括伺服电机2,调节机构起到带动待检测电机进行移动和转动调节的作用;One side surface of the detection table 1 is provided with an adjustment mechanism, the adjustment mechanism includes a servo motor 2, and the adjustment mechanism plays a role in driving the motor to be detected to move and rotate;

如图1与图2所示,进一步地,伺服电机2的一侧表面与检测台1的一侧表面固定安装,检测台1的上表面开设有呈对称分布的行程槽21,行程槽21起到对移动行程进行限位的作用,伺服电机2的输出轴通过联轴器固定安装有丝杆22,伺服电机2起到带动丝杆22顺时针和逆时针转动的作用,丝杆22的一端贯穿并延伸至检测台1的内部。As shown in Figures 1 and 2, further, one side surface of the servo motor 2 is fixedly installed on one side surface of the detection platform 1, and the upper surface of the detection platform 1 is provided with stroke grooves 21 that are symmetrically distributed, starting from the stroke groove 21. To limit the moving stroke, the output shaft of the servo motor 2 is fixed with a screw 22 through a coupling, and the servo motor 2 plays the role of driving the screw 22 to rotate clockwise and counterclockwise. One end of the screw 22 It penetrates and extends to the inside of the testing platform 1 .

如图1与图2所示,进一步地,丝杆22的一端外表面通过轴承与检测台1的一侧内壁安装,丝杆22的外表面螺纹套接有螺纹块23,螺纹块23的两侧表面固定连接有呈对称分布的连接块24,丝杆22的转动通过螺纹块23起到带动连接块24进行移动的作用,连接块24的横截面呈L型形状,连接块24的一端贯穿行程槽21并延伸至检测台1的上表面。As shown in Figures 1 and 2, further, the outer surface of one end of the screw rod 22 is installed with the inner wall of one side of the detection platform 1 through a bearing, and the outer surface of the screw rod 22 is threaded with a threaded block 23, and the two ends of the threaded block 23 The side surface is fixedly connected with symmetrically distributed connecting blocks 24. The rotation of the screw rod 22 plays the role of driving the connecting block 24 to move through the threaded block 23. The cross section of the connecting block 24 is L-shaped, and one end of the connecting block 24 runs through The travel groove 21 extends to the upper surface of the detection platform 1 .

如图1与图6所示,进一步地,连接块24的上表面固定连接在安装盘25上,连接块24的移动起到带动安装盘25进行移动,安装盘25的上表面通过轴承安装有立柱27与转盘28连接。As shown in Figures 1 and 6, further, the upper surface of the connecting block 24 is fixedly connected to the mounting plate 25, and the movement of the connecting block 24 drives the mounting plate 25 to move, and the upper surface of the mounting plate 25 is mounted with a The column 27 is connected with the turntable 28 .

如图5与图6所示,进一步地,安装孔的内壁活动套接有定位杆29,定位杆29的一端固定连接有拉环210,定位杆29的外表面固定套接有限位环211,限位环211起到对定位杆29的移动进行限位的作用,定位杆29的另一端与其中一个定位孔26的内壁活动插接,限位环211的下表面与安装盘25的上表面接触,定位杆29的外表面活动套接有复位弹簧212,复位弹簧212通过限位环211的配合起到带动定位杆29进行复位移动的作用。As shown in Figure 5 and Figure 6, further, the inner wall of the mounting hole is movably sleeved with a positioning rod 29, one end of the positioning rod 29 is fixedly connected with a pull ring 210, and the outer surface of the positioning rod 29 is fixedly sleeved with a limiting ring 211, The limit ring 211 plays the role of limiting the movement of the positioning rod 29. The other end of the positioning rod 29 is movably plugged with the inner wall of one of the positioning holes 26, and the lower surface of the limit ring 211 is connected to the upper surface of the mounting plate 25. Contact, the outer surface of the positioning rod 29 is movably sleeved with a reset spring 212, and the reset spring 212 plays the role of driving the positioning rod 29 to reset and move through the cooperation of the limit ring 211.

如图4与图6所示,进一步地,复位弹簧212的一端与限位环211的上表面固定连接,复位弹簧212的另一端与转盘28的下表面固定连接,柔性夹持机构还包括限位套筒31,限位套筒31的内壁活动套接有限位杆32,限位杆32的一端固定连接有支撑弹簧33,限位杆32起到在限位套筒31内限位升降的作用,并通过限位起到防止其自转,支撑弹簧33起到对限位杆32进行弹性支撑,支撑弹簧33的一端与限位套筒31的内底壁固定连接。As shown in Figure 4 and Figure 6, further, one end of the return spring 212 is fixedly connected to the upper surface of the limit ring 211, and the other end of the return spring 212 is fixedly connected to the lower surface of the turntable 28, and the flexible clamping mechanism also includes a limiter Position sleeve 31, the inwall of limit sleeve 31 is movably socketed with limit rod 32, and one end of limit rod 32 is fixedly connected with support spring 33, and limit rod 32 plays the role of limit lifting in limit sleeve 31. function, and play to prevent its rotation through the limit, the support spring 33 plays an elastic support to the limit rod 32, and one end of the support spring 33 is fixedly connected with the inner bottom wall of the limit sleeve 31.

如图1、图3与图4所示,进一步地,限位杆32的另一端固定连接有下弧形夹块34,支架3的下表面与检测台1的上表面固定连接,柔性夹持机构包括支架3,且柔性夹持机构位于调节机构上方,柔性夹持机构对待检测的电机进行柔性夹持固定,支架3的上表面开设有安装槽,安装槽的两侧内壁开设有呈对称分布的移动滑槽35,移动滑槽35的内壁滑动连接有移动滑块36,两个移动滑块36相对的表面固定连接有移动块37,移动滑槽35与移动滑块36起到配合带动移动块37进行移动的作用,移动块37内壁螺纹连接有螺杆38。As shown in Fig. 1, Fig. 3 and Fig. 4, further, the other end of the limit rod 32 is fixedly connected with a lower arc-shaped clamping block 34, the lower surface of the bracket 3 is fixedly connected with the upper surface of the detection table 1, and the flexible clamping The mechanism includes a bracket 3, and the flexible clamping mechanism is located above the adjustment mechanism. The flexible clamping mechanism performs flexible clamping and fixing on the motor to be tested. The upper surface of the bracket 3 is provided with installation grooves, and the inner walls of both sides of the installation groove are provided with symmetrically distributed The moving chute 35, the inner wall of the moving chute 35 is slidably connected with a moving slider 36, and the opposite surfaces of the two moving sliders 36 are fixedly connected with a moving block 37, and the moving chute 35 and the moving slider 36 play a role in driving the movement The block 37 moves, and the inner wall of the moving block 37 is threaded with a screw rod 38 .

如图3所示,进一步地,螺杆38的一端固定连接有手拧块39,手拧块39起到便于带动螺杆38进行顺时针和逆时针转动的作用,螺杆38的另一端通过轴承安装有固定块310,固定块310的上表面固定连接有呈对称分布的导向杆311,导向杆311起到对固定块310的升降进行导向限位的作用,导向杆311的一端贯穿并延伸至移动块37的上表面,固定块310的下表面通过轴承安装有转杆312。As shown in Figure 3, further, one end of the screw rod 38 is fixedly connected with a hand-twist block 39, and the hand-twist block 39 plays the role of being convenient to drive the screw rod 38 to rotate clockwise and counterclockwise, and the other end of the screw rod 38 is installed with a The fixed block 310, the upper surface of the fixed block 310 is fixedly connected with a symmetrically distributed guide rod 311, the guide rod 311 plays the role of guiding and limiting the lifting of the fixed block 310, and one end of the guide rod 311 penetrates and extends to the moving block The upper surface of 37, the lower surface of fixed block 310 is equipped with rotating rod 312 by bearing.

同时为了直观的对卡合完成后上弧形夹块313的移动深度进行观察,从而在导向杆311上设有刻度,当上弧形夹块313与下弧形夹块34之间完成对电机的夹持后,直接观察导向杆311上的刻度示数,从而方便驱动把手8在安装块6上移动时,移动高度的准确性,即导向杆311上的示数与驱动把手8在安装块6上的深度相对应。并且为了减少支撑弹簧33对导向杆311上示数的影响带给驱动把手8的移动误差,在限位套筒31的底部设置压力传感器与支撑弹簧33配合,进而当上弧形夹块313抵触在待检测电机上后,将上弧形夹块313的力施加至下弧形夹块34上,同时下弧形夹块34将力传导至支撑弹簧33上,进而带动支撑弹簧33压缩,从而当支撑弹簧33对压力传感器的力达到预设值时(此预设值通过实际使用数据确定),将压力传感器的值通过后台显示屏反馈至使用人,使得上弧形夹块313停止移动,此时待检测电机输出轴的高度恰好与振动传感器7的高度相同,进而通过导向杆311的示数为驱动把手8移动对应的高度,需要说明的是,支撑弹簧33在压力传感器上的预设值始终小于支撑弹簧33的最大值。Simultaneously in order to intuitively observe the moving depth of the upper arc clamp 313 after the engagement is completed, thereby a scale is provided on the guide rod 311, when the motor is aligned between the upper arc clamp 313 and the lower arc clamp 34 After clamping, directly observe the scale reading on the guide rod 311, so as to facilitate the movement of the driving handle 8 on the mounting block 6, the accuracy of the moving height, that is, the reading on the guiding rod 311 is the same as that of the driving handle 8 on the mounting block 6. 6 corresponding to the depth. And in order to reduce the movement error of the driving handle 8 caused by the influence of the support spring 33 on the indication on the guide rod 311, a pressure sensor is arranged at the bottom of the limit sleeve 31 to cooperate with the support spring 33, and then when the upper arc clamp block 313 conflicts After the motor to be detected is on, the power of the upper arc clamp 313 is applied to the lower arc clamp 34, and the lower arc clamp 34 transmits the force to the support spring 33, thereby driving the support spring 33 to compress, thereby When the force of the support spring 33 on the pressure sensor reaches a preset value (the preset value is determined by actual use data), the value of the pressure sensor is fed back to the user through the background display screen, so that the upper arc clamp 313 stops moving, At this time, the height of the output shaft of the motor to be detected is just the same as the height of the vibration sensor 7, and then the indication of the guide rod 311 is the height corresponding to the movement of the driving handle 8. It should be noted that the support spring 33 is preset on the pressure sensor. The value is always less than the maximum value of the support spring 33 .

如图1、图3与图4所示,进一步地,转杆312的一端固定连接有上弧形夹块313,转杆312起到配合上弧形夹块313进行转动调节的作用,上弧形夹块313与下弧形夹块34的内侧表面均固定连接有弧形海绵垫314,弧形海绵垫314起到配合进行柔性夹持的作用,上弧形夹块313的两端固定连接有呈对称分布的弹力绳315,弹力绳315起到对上弧形夹块313与下弧形夹块34进行柔性限位,避免出现上弧形夹块313与下弧形夹块34不对齐的情况,弹力绳315的一端与下弧形夹块34的两端固定连接,检测台1的上表面开设有T型滑槽4。As shown in Fig. 1, Fig. 3 and Fig. 4, further, one end of the rotating rod 312 is fixedly connected with an upper arc-shaped clamping block 313, and the rotating rod 312 plays a role of adjusting rotation in cooperation with the upper arc-shaped clamping block 313, and the upper arc-shaped clamping block 313 is used for rotation adjustment. The inner surfaces of the curved clamping block 313 and the lower arc clamping block 34 are all fixedly connected with an arc-shaped sponge pad 314, and the arc-shaped sponge pad 314 plays a role of cooperating for flexible clamping, and the two ends of the upper arc-shaped clamp block 313 are fixedly connected. There are elastic ropes 315 distributed symmetrically, and the elastic ropes 315 serve to flexibly limit the upper arc-shaped clamping block 313 and the lower arc-shaped clamping block 34, so as to avoid misalignment between the upper arc-shaped clamping block 313 and the lower arc-shaped clamping block 34 In this case, one end of the elastic cord 315 is fixedly connected to the two ends of the lower arc-shaped clamping block 34, and a T-shaped chute 4 is provided on the upper surface of the detection platform 1.

如图1与图2所示,进一步地,T型滑槽4的内壁滑动套接有T型滑块5,T型滑块5的上表面固定连接在安装块6上,T型滑槽4与T型滑块5的配合起到带动安装块6限位移动的作用。As shown in Figures 1 and 2, further, the inner wall of the T-shaped chute 4 is slidingly sleeved with a T-shaped slider 5, and the upper surface of the T-shaped slider 5 is fixedly connected to the mounting block 6, and the T-shaped chute 4 The cooperation with the T-shaped slider 5 plays the role of driving the installation block 6 to limit the movement.

在此方案中,安装块6由多个相互连接的立方体滑动连接组成,且彼此立方体块之间能够发生转动,且转动角度小于等于5°,其转动发生的角度存在于驱动把手8固定位置的下端,且在滑动的过程中,彼此不会出现分离的状态,在此实施例中,立方体的结构优选为长方体、圆柱体等其他规则形状的立方体组成,同时驱动把手8滑动连接在安装块6的另一侧,当驱动把手8在安装块6上滑动时(通过驱动把手8的位置实现对安装块6移动高度进行控制,即安装块6以驱动把手8的位置点为移动点,位于驱动把手8以下的安装块6发生相对滑动,位于驱动把手8以上[包括驱动把手8所在高度]保持竖直角度带动振动传感器7移动),通过根据对待检测的电机的高度以及摆放的形状进行观察,调整驱动把手8在安装块6上的不同高度,从而对驱动把手8施加靠近转盘28方向的力,驱动振动传感器7向靠近转盘28的方向移动,从而使得振动传感器7的端口恰好抵触在待检测电机的输出轴的圆心上。In this solution, the installation block 6 is composed of a plurality of interconnected cubic sliding connections, and the cube blocks can rotate with each other, and the rotation angle is less than or equal to 5°, and the angle at which the rotation occurs exists within the fixed position of the driving handle 8. The lower end, and in the process of sliding, will not be separated from each other. In this embodiment, the cube structure is preferably composed of other regular-shaped cubes such as cuboids and cylinders. At the same time, the driving handle 8 is slidably connected to the mounting block 6 On the other side, when the driving handle 8 slides on the mounting block 6 (the moving height of the mounting block 6 is controlled by the position of the driving handle 8, that is, the mounting block 6 takes the position point of the driving handle 8 as the moving point and is located at the driving The installation block 6 below the handle 8 slides relative to each other, and it is located above the driving handle 8 [including the height of the driving handle 8] to maintain a vertical angle to drive the vibration sensor 7 to move), and observe according to the height of the motor to be detected and the shape of the placement , adjust the different heights of the drive handle 8 on the mounting block 6, thereby applying a force close to the direction of the turntable 28 to the drive handle 8, and driving the vibration sensor 7 to move in a direction close to the turntable 28, so that the port of the vibration sensor 7 just conflicts with the direction to be turned. Detect the center of the motor output shaft.

需要注意的是,安装块6在受到与T型滑槽4平行方向上的力时,相互之间的立方体不会发生相对滑动。It should be noted that when the mounting block 6 is subjected to a force in a direction parallel to the T-shaped sliding slot 4, the cubes between them will not slide relative to each other.

通过设置调节机构和柔性夹持机构,起到对待检测的电机进行柔性夹持,从而提高检测精确性,并具有在检测时进行转动调节,便于对多方位进行检测,从而提高检测效率的效果。By setting the adjustment mechanism and the flexible clamping mechanism, the motor to be tested can be flexibly clamped, thereby improving the detection accuracy, and it has the effect of adjusting the rotation during detection, which is convenient for multi-directional detection, thereby improving the detection efficiency.

通过设置上弧形夹块313与下弧形夹块34的配合使用,起到对不同型号大小的电机进行夹持检测,并通过弧形海绵垫314与支撑弹簧33的配合使用,起到对待检测的电机进行柔性夹持,从而提高检测精确度的效果。By setting the upper arc-shaped clamp block 313 and the lower arc-shaped clamp block 34 to be used together, the motors of different types and sizes can be clamped and detected, and through the cooperative use of the arc-shaped sponge pad 314 and the support spring 33, the treatment can be achieved. The detected motor is flexibly clamped, thereby improving the effect of detection accuracy.

本发明工作原理:步骤一,将待检测电机放置在下弧形夹块34内,并通过手拧块39带动螺杆38顺时针转动,螺杆38的转动通过导向杆311的配合带动固定块310下降移动,固定块310的下降移动通过转杆312带动上弧形夹块313下降移动,从而配合下弧形夹块34对待检测电机进行限位,并通过弧形海绵垫314与支撑弹簧33的配合对待检测电机进行柔性夹持;The working principle of the present invention: step 1, place the motor to be detected in the lower arc-shaped clamping block 34, and drive the screw 38 to rotate clockwise through the hand-tightening block 39, and the rotation of the screw 38 drives the fixed block 310 to move down through the cooperation of the guide rod 311 , the downward movement of the fixed block 310 drives the upper arc-shaped clamp block 313 to move downward through the rotating rod 312, thereby cooperating with the lower arc-shaped clamp block 34 to limit the position of the motor to be detected, and through the cooperation of the arc-shaped sponge pad 314 and the supporting spring 33 to treat Detect the motor for flexible clamping;

步骤二,启动伺服电机2,伺服电机2带动丝杆22顺时针转动,进而带动丝杆22的转动,通过丝杆22的转动带动螺纹块23移动,通过螺纹块23带动连接块24进行移动,连接块24的移动通过安装盘25带动转盘28进行移动,转盘28的移动通过限位套筒31的配合带动下弧形夹块34移动,从而通过移动块37的配合带动上弧形夹块313同步移动,进而带动待检测电机进行移动;Step 2, start the servo motor 2, the servo motor 2 drives the screw mandrel 22 to rotate clockwise, and then drives the rotation of the screw mandrel 22, the threaded block 23 is driven by the rotation of the screw mandrel 22 to move, and the threaded block 23 drives the connecting block 24 to move, The movement of the connecting block 24 drives the turntable 28 to move through the installation plate 25, and the movement of the turntable 28 drives the lower arc-shaped clamping block 34 to move through the cooperation of the limit sleeve 31, thereby driving the upper arc-shaped clamping block 313 through the cooperation of the moving block 37 Synchronous movement, and then drive the motor to be detected to move;

步骤三,由于不同规格的待检测电机的高度以及长度不同,致使在待检测电机向靠近振动传感器7移动时,无法直接与振动传感器7抵触,进而通过调节驱动把手8在安装块6上的高度,即当驱动把手8位于安装块6的中部位置时,对驱动把手8施加靠近转盘28方向上的力,此时位于驱动把手8远离T型滑块5一侧的安装块6始终维持竖直状态,位于驱动把手8远离T型滑块5一侧的安装块6发出相对滑动,在对安装块6进行位置移动时,需要注意的是,通过驱动把手8的位置实现对安装块6移动高度进行控制,即安装块6以驱动把手8的位置点为移动点,位于驱动把手8以下的安装块6发生相对滑动,位于驱动把手8以上(包括驱动把手8所在位置)保持竖直角度带动振动传感器7移动,使得下侧的安装块6呈阶梯式分布,进而带动振动传感器7靠近待检测电机并与电机抵触,并且根据待检测电机的高度以及距离调整驱动把手8在安装块6上的高度,从而确保不同规格的电机在检测时都能与振动传感器7抵触。Step 3, due to the different heights and lengths of the motors to be detected of different specifications, when the motor to be detected moves close to the vibration sensor 7, it cannot directly conflict with the vibration sensor 7, and then by adjusting the height of the driving handle 8 on the mounting block 6 , that is, when the driving handle 8 is located in the middle of the mounting block 6, a force is applied to the driving handle 8 in a direction close to the turntable 28. At this time, the mounting block 6 located on the side of the driving handle 8 away from the T-shaped slider 5 is always kept vertical state, the installation block 6 located on the side of the drive handle 8 far away from the T-shaped slider 5 will slide relative to each other. Control, that is, the installation block 6 takes the position of the driving handle 8 as the moving point, the installation block 6 below the driving handle 8 slides relative to each other, and the installation block 6 above the driving handle 8 (including the position of the driving handle 8) maintains a vertical angle to drive the vibration The sensor 7 moves so that the mounting block 6 on the lower side is distributed in steps, and then drives the vibration sensor 7 to approach the motor to be detected and conflict with the motor, and adjust the height of the driving handle 8 on the mounting block 6 according to the height and distance of the motor to be detected , so as to ensure that motors of different specifications can interfere with the vibration sensor 7 during detection.

步骤四,当待检测电机一侧移动至与振动传感器7接触时停止移动,此时工作人员通过驱动把手8与T型滑块5的配合带动振动传感器7进行移动,并贴合待检测电机,振动传感器7将电机的振动数据传输至后台显示屏,当需要对其它方位进行检测时,通过拉环210带动定位杆29上升移动,此时限位环211带动复位弹簧212进行收缩,使其定位杆29的一端脱离定位孔26后;Step 4, when one side of the motor to be detected moves to contact with the vibration sensor 7, stop moving. At this time, the staff drives the vibration sensor 7 to move through the cooperation of the driving handle 8 and the T-shaped slider 5, and fits the motor to be detected. The vibration sensor 7 transmits the vibration data of the motor to the background display screen. When other orientations need to be detected, the pull ring 210 drives the positioning rod 29 to rise and move. At this time, the limit ring 211 drives the return spring 212 to shrink to make the positioning rod After one end of 29 breaks away from positioning hole 26;

步骤五,转动转盘28,此时由于上弧形夹块313和下弧形夹块34对待检测电机的外部进行卡合,从而当下弧形夹块34通过转盘28转动时,带动待检测电机转动,进而带动上弧形夹块313转动,从而维持上弧形夹块313和下弧形夹块34相对位置不发生改变,通过上弧形夹块313与下弧形夹块34的配合带动待检测的电机进行转动调节,当调节到理想位置时,松开拉环210,此时复位弹簧212的复位效果通过限位环211带动定位杆29下降移动,使其一端插入定位孔26内限位固定,此时再次通过驱动把手8与T型滑块5的配合带动振动传感器7进行移动,并贴合待检测电机另一个方位进行检测。Step 5, turn the turntable 28. At this time, since the upper arc clamp 313 and the lower arc clamp 34 are engaged with the outside of the motor to be detected, when the lower arc clamp 34 rotates through the turntable 28, it drives the motor to be detected to rotate , and then drive the upper arc-shaped clamping block 313 to rotate, thereby maintaining the relative position of the upper arc-shaped clamping block 313 and the lower arc-shaped clamping block 34 without changing, the cooperation between the upper arc-shaped clamping block 313 and the lower arc-shaped clamping block 34 drives the The detected motor is rotated and adjusted. When it is adjusted to the ideal position, the pull ring 210 is loosened. At this time, the reset effect of the return spring 212 drives the positioning rod 29 to move down through the limit ring 211, so that one end is inserted into the positioning hole 26 to limit the position. Fixed, at this time, the vibration sensor 7 is driven to move by the cooperation of the driving handle 8 and the T-shaped slider 5 again, and is attached to another direction of the motor to be detected for detection.

最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand The technical solutions recorded in the foregoing embodiments are modified, or some of the technical features are equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.

Claims (5)

1. The utility model provides an instrument vibration detection device, is including examining test table, its characterized in that: the detection table is movably provided with an installation block, the surface of one side of the installation block is fixedly provided with a vibration sensor, and the surface of the other side of the installation block is movably provided with a driving handle;
the upper surface of the detection table is provided with a flexible clamping mechanism, one end of the flexible clamping mechanism is connected with a turntable, one end of the turntable, which is far away from the flexible clamping mechanism, is connected with an installation disc, the upper surface of the installation disc is provided with positioning holes distributed in an annular array manner, and the upper surface of the turntable is provided with installation holes;
the upper surface of the detection table is provided with a T-shaped sliding groove, the inner wall of the T-shaped sliding groove is sleeved with a T-shaped sliding block in a sliding mode, and the upper surface of the T-shaped sliding block is fixedly connected to the mounting block;
the installation block is composed of a plurality of cubic blocks which are connected with each other in a sliding manner, the cubic blocks can rotate, the rotation angle is less than or equal to 5 degrees, the rotation angle exists at the lower end of the fixed position of the driving handle, and the cubic blocks cannot be separated from each other in the sliding process;
the flexible clamping mechanism comprises a limiting sleeve, a limiting rod is movably sleeved on the inner wall of the limiting sleeve, one end of the limiting rod is fixedly connected with a supporting spring, and one end of the supporting spring is fixedly connected with the inner bottom wall of the limiting sleeve;
the other end of the limiting rod is fixedly connected with a lower arc-shaped clamping block, the flexible clamping mechanism comprises a support, the lower surface of the support is fixedly connected with the upper surface of the detection table, the upper surface of the support is provided with a mounting groove, the inner walls of two sides of the mounting groove are provided with symmetrically distributed moving chutes, the inner walls of the moving chutes are connected with moving sliders in a sliding manner, the opposite surfaces of the two moving sliders are fixedly connected with moving blocks, and the inner walls of the moving blocks are connected with screw rods in a threaded manner;
one end of the screw is fixedly connected with a hand-twisting block, the other end of the screw is provided with a fixed block through a bearing, the upper surface of the fixed block is fixedly connected with guide rods which are symmetrically distributed, one end of each guide rod penetrates through and extends to the upper surface of the movable block, and the lower surface of the fixed block is provided with a rotating rod through a bearing;
one end of the rotating rod is fixedly connected with an upper arc-shaped clamping block, the inner side surfaces of the upper arc-shaped clamping block and the lower arc-shaped clamping block are fixedly connected with arc-shaped sponge cushions, two ends of the upper arc-shaped clamping block are fixedly connected with elastic ropes which are symmetrically distributed, and one end of each elastic rope is fixedly connected with two ends of the lower arc-shaped clamping block;
detect a side surface of platform and be provided with adjustment mechanism, adjustment mechanism includes servo motor, servo motor's a side surface with a side fixed surface installation of detecting the platform, the upper surface of detecting the platform is seted up and is the stroke groove of symmetric distribution, servo motor's output shaft has the lead screw through shaft coupling fixed mounting, the one end of lead screw runs through and extends to detect the inside of platform.
2. An instrument vibration detection device according to claim 1, wherein: the utility model discloses a screw rod, including screw rod, bearing, connecting block, L type shape of personally submitting, the one end surface of screw rod pass through the bearing with examine a side inner wall installation of test table, the surface screw thread of screw rod has cup jointed the thread piece, the both sides fixed surface of thread piece is connected with the connecting block that is the symmetric distribution, the transversal L type shape of personally submitting of connecting block, the one end of connecting block runs through the stroke groove and extends to examine the upper surface of test table.
3. An instrument vibration detection device according to claim 2, wherein: the upper surface fixed connection of connecting block is in on the mounting disc, the upper surface of mounting disc install the stand through the bearing with the carousel is connected.
4. An instrument vibration detection device according to claim 1, wherein: the locating lever has been cup jointed in the inner wall activity of mounting hole, the one end fixedly connected with pull ring of locating lever, the fixed cover in surface of locating lever has cup jointed the spacing ring, the other end and one of them the inner wall activity of locating hole is pegged graft, the lower surface of spacing ring with the last surface contact of mounting disc, reset spring has been cup jointed in the surface activity of locating lever.
5. An instrument vibration detection device according to claim 4, wherein: one end of the reset spring is fixedly connected with the upper surface of the limiting ring, and the other end of the reset spring is fixedly connected with the lower surface of the turntable.
CN202211000552.3A 2022-08-19 2022-08-19 Instrument vibration detection device Active CN115060359B (en)

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