CN104500833A - Novel automatic descaling valve - Google Patents

Novel automatic descaling valve Download PDF

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Publication number
CN104500833A
CN104500833A CN201410711702.0A CN201410711702A CN104500833A CN 104500833 A CN104500833 A CN 104500833A CN 201410711702 A CN201410711702 A CN 201410711702A CN 104500833 A CN104500833 A CN 104500833A
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China
Prior art keywords
flexible
automatic
automatic descaling
cooling unit
new type
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Granted
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CN201410711702.0A
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Chinese (zh)
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CN104500833B (en
Inventor
梁荣
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Xi'an Manasru Electronic Technology Co ltd
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Ningbo University of Technology
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Priority to CN201610938397.8A priority patent/CN106439370A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15DFLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
    • F15D1/00Influencing flow of fluids
    • F15D1/0015Whirl chambers, e.g. vortex valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/02Energy absorbers; Noise absorbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K51/00Other details not peculiar to particular types of valves or cut-off apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/24Preventing accumulation of dirt or other matter in pipes, e.g. by traps, by strainers

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Valve Housings (AREA)
  • Multiple-Way Valves (AREA)
  • Details Of Valves (AREA)
  • Nozzles (AREA)

Abstract

The invention discloses a novel automatic descaling valve which comprises an outer hexagonal valve body, a flexible turbulator and a fixing clamp spring. The invention is applied to a device with a water cooling unit, can remove scale attached in an inner cavity of the water cooling unit and a pipeline thereof, and can prevent the scale from regenerating. The invention adopts the flexible turbulator to disturb liquid flow and automatically generate disordered turbulent flow by laminar flow, thereby realizing the purpose of gradually cleaning water scale in the water cooling unit and the inner cavity of the pipeline. The invention is used as a transition joint to connect the water cooling unit and the pipeline, almost does not occupy the installation space, has low production cost, prevents blockage, is free from maintenance, has obvious automatic descaling effect, and is convenient and labor-saving to install and disassemble. The problem of current water valve scale removal device complicated and with high costs is solved. Especially, the flexible flow stabilizer is adopted, so that the comprehensive functions of automatic turbulence, automatic descaling and automatic drainage are realized. Can be widely applied to the matching parts of various water cooling devices.

Description

一种新型自动除垢阀A new type of automatic descaling valve

技术领域 technical field

本发明涉一种新型自动除垢阀,特别是应用于有水冷单元及其连接管路上,采用了柔性稳流器,实现了自动紊流、自动除垢和自动排水的综合功能的新方案。 The invention relates to a new type of automatic descaling valve, especially for a water-cooling unit and its connecting pipeline, which adopts a flexible flow stabilizer and realizes the comprehensive functions of automatic turbulent flow, automatic descaling and automatic drainage.

背景技术 Background technique

水冷单元及其连接管路结垢是困扰设备使用寿命和冷却效果的最大难题,例如注塑机油冷却器水垢清除需要拆卸管路现场凌乱不堪,并且费用昂贵等。现有许多品种的除垢阀是用于直接冲水的延时阀,其中也有使用阻尼阀针结构以减少水垢堵塞阻尼孔而造成供水不畅。中国发明新型专利公告号CN200410046786.7披露了采用两个半开式阻尼及弹簧组成柔性阻尼阀芯,且与钢针及大小密封胶片结合的多重密封的结构方案,解决了现有水阀结构中对阀芯组件及外六角阀体的高精度加工要求及无法达到浮动、柔性的难题。但该结构外六角阀体呈“龟体”状或“圆饼”状对膜片、按钮盖及供水环境的综合质量要求较高,结构负载制造难度和制造成本都很高,使用寿命也受到限制,从而增加了使用者的使用成本。 Scaling of the water cooling unit and its connecting pipelines is the biggest problem that plagues the service life and cooling effect of the equipment. For example, the scale removal of the injection molding machine oil cooler requires dismantling the pipeline, which is messy and expensive. Existing descaling valves of many varieties are time-delay valves used for direct flushing, and some of them use a damping valve needle structure to reduce the blockage of the damping hole by scale and cause poor water supply. China Invention New Patent Announcement No. CN200410046786.7 discloses a flexible damping valve core composed of two semi-open dampers and springs, combined with steel needles and large and small sealing films, which solves the problem of the existing water valve structure. The high-precision processing requirements for the valve core assembly and the outer hexagonal valve body and the difficulty of not being able to achieve floating and flexibility. However, the outer hexagonal valve body of this structure is in the shape of a "turtle body" or "round cake" and has high requirements on the comprehensive quality of the diaphragm, button cover and water supply environment. The manufacturing difficulty and cost of the structural load are high, and the service life is also limited. restrictions, thereby increasing the user's cost of use.

发明内容 Contents of the invention

本发明所要解决的技术问题在于设计一种既能自动除垢、结构简易、无需维护,选材方便,成本低廉,安装拆卸灵巧省力,使用范围不受限制的一种新型自动除垢阀。本发明应用于具有水冷单元的装置上,能够将附着在水冷单元内腔及其管路内的水垢予以去除,同时能够防止水垢再生的一种自动除垢阀。本发明采用柔性紊流器具有扰动液流由层流自动产生无序紊流,从而冲刷水冷单元和管路内腔水垢而实现逐步予以清除。本发明同时作为过渡接头连接水冷单元和管路,几乎不占安装空间,生产成本低廉,防堵塞免维修,自动除垢效果明显,安装拆卸方便省力。解决了现有水阀除垢装置复杂且成本昂贵的难题。特别是采用了柔性稳流器,实现了自动紊流、自动除垢和自动排水的综合功能。可广范应用于各种水冷设备的配套部件,如注塑机油冷却器水垢自动清除和水暖锅炉的水垢清除等。 The technical problem to be solved by the present invention is to design a new type of automatic descaling valve that can automatically descaling, has a simple structure, requires no maintenance, is convenient in material selection, low in cost, smart in installation and disassembly, labor-saving, and unlimited in use. The invention is applied to a device with a water-cooling unit, and is an automatic descaling valve capable of removing the scale attached to the inner cavity of the water-cooling unit and its pipeline, and at the same time preventing the regeneration of the scale. The invention adopts the flexible turbulence device with disturbed liquid flow to automatically generate disordered turbulent flow from laminar flow, so as to wash away the scale in the inner cavity of the water cooling unit and the pipeline to realize gradual removal. The invention also serves as a transition joint to connect the water-cooling unit and the pipeline, occupies almost no installation space, has low production cost, prevents clogging and requires no maintenance, has obvious automatic descaling effect, and is convenient and labor-saving for installation and disassembly. The problem that the existing water valve descaling device is complicated and expensive is solved. In particular, the flexible flow stabilizer is used to realize the comprehensive functions of automatic turbulent flow, automatic descaling and automatic drainage. It can be widely used in supporting parts of various water-cooling equipment, such as automatic descaling of injection molding machine oil coolers and water heating boilers.

附图说明 Description of drawings

图1为本发明描述的新型复合插装阀孔示意图。 Fig. 1 is a schematic diagram of a novel composite cartridge valve hole described in the present invention.

具体实施方式 Detailed ways

以下结合附图,对本发明作进一步详细描述。 The present invention will be described in further detail below in conjunction with the accompanying drawings.

如图1所示,为本发明描述的自动除垢阀示意图,本发明包括外六角阀体(1)、安装于外六角阀体(1)内的柔性紊流器(2)和用于固定柔性紊流器(2)的卡簧(3);其特征在于外六角阀体(1)具有外螺纹可以作为过渡接头。 As shown in Figure 1, it is a schematic diagram of the automatic descaling valve described in the present invention. The present invention includes an outer hexagonal valve body (1), a flexible turbulator (2) installed in the outer hexagonal valve body (1) and a fixed The circlip (3) of the flexible turbulence device (2) is characterized in that the external hexagonal valve body (1) has an external thread and can be used as a transition joint.

本发明,在满足冷却单元与管路过渡连接的工况需求的前提下,所述柔性紊流器(2)安装于外六角阀体(1)内部,柔性紊流器(2)使用具有自润滑的塑料材料,柔性紊流器(2)过流截面加工成斜孔,液流通过时,液动力的作用使得柔性紊流器(2)自动旋转,柔性紊流器(2)具有中心圆孔,液流通过时作为柔性转轴,使得柔性紊流器自动以此轴旋转。从而具有扰动液流由层流自动产生无序紊流,冲刷水冷单元和管路内腔水垢而实现逐步予以清除。 In the present invention, under the premise of satisfying the requirements of the transitional connection between the cooling unit and the pipeline, the flexible turbulator (2) is installed inside the outer hexagonal valve body (1), and the flexible turbulator (2) uses a self- Lubricated plastic material, the flow section of the flexible turbulence (2) is processed into oblique holes, when the liquid flows through, the hydraulic force makes the flexible turbulence (2) automatically rotate, and the flexible turbulence (2) has a central round hole , when the liquid flow passes through, it acts as a flexible shaft, so that the flexible turbulator automatically rotates on this shaft. Thereby, the disordered turbulent flow is automatically generated from the laminar flow by the disturbed liquid flow, and the scale in the inner cavity of the water cooling unit and the pipeline is washed away to realize gradual removal.

柔性紊流器(2)由卡簧(3)固定,卡簧(3)具有防止柔性紊流器(2)脱落的作用。外六角阀体作为过渡连接部件,其进出水口不受限制。 The flexible turbulence device (2) is fixed by a clip spring (3), and the clip spring (3) has the function of preventing the flexible turbulence device (2) from falling off. The outer hexagonal valve body is used as a transitional connection part, and its water inlet and outlet are not restricted.

本发明的优点在于通过合理设计,并巧妙地将柔性紊流器(2)设置在作为外六角阀体的过渡接头内部,不占用空间,本发明从实际安装、加工工艺性的要求出发,在力求满足工况需求的前提下达到有效自动除垢、安装便捷装配时间和成本低廉的目的。 The advantage of the present invention is that the flexible turbulence device (2) is cleverly arranged inside the transition joint as the outer hexagonal valve body through reasonable design, without occupying space. Strive to achieve the purpose of effective automatic descaling, convenient installation, assembly time and low cost under the premise of meeting the requirements of working conditions.

Claims (6)

1.一种新型自动除垢阀,包括外六角阀体(1)、安装于外六角阀体(1)内的柔性紊流器(2)和用于固定柔性紊流器(2)的卡簧(3)。 1. A new type of automatic descaling valve, including an outer hexagonal valve body (1), a flexible turbulence device (2) installed in the outer hexagonal valve body (1), and a clip for fixing the flexible turbulence device (2) Spring (3). 2.如权利要求1所述的一种新型自动除垢阀,其特征在于外六角阀体(1)具有外螺纹可以作为过渡接头。 2. A new type of automatic descaling valve according to claim 1, characterized in that the external hexagonal valve body (1) has external threads and can be used as a transition joint. 3.如权利要求2所述的一种新型自动除垢阀,在满足冷却单元与管路过渡连接的工况需求的前提下,所述柔性紊流器(2)安装于外六角阀体(1)内部,柔性紊流器(2)采用具有自润滑的塑料材料,柔性紊流器(2)过流截面加工成斜孔,液流通过时,液动力的作用使得柔性紊流器(2)自动旋转,从而具有扰动液流由层流自动产生无序紊流,冲刷水冷单元和管路内腔水垢而实现逐步予以清除。 3. A new type of automatic descaling valve according to claim 2, under the premise of meeting the requirements of the transitional connection between the cooling unit and the pipeline, the flexible turbulence device (2) is installed on the outer hexagonal valve body ( 1) Inside, the flexible turbulator (2) is made of self-lubricating plastic material, and the flow section of the flexible turbulator (2) is processed into an oblique hole. Automatic rotation, so that the disturbed liquid flow can automatically generate disordered turbulent flow from laminar flow, and the scale in the inner cavity of the water cooling unit and pipeline can be washed away to realize gradual removal. 4.如权利要求2所述的一种新型自动除垢阀,柔性紊流器(2)具有中心圆孔,液流通过时作为柔性转轴。 4. A new type of automatic descaling valve as claimed in claim 2, the flexible turbulence device (2) has a central circular hole, and when the liquid flows through it, it acts as a flexible rotating shaft. 5.根据权利1所述的一种新型自动除垢阀,其特征在于所述柔性紊流器(2)由卡簧(3)固定,卡簧(3)具有防止柔性紊流器(2)脱落的作用。 5. A new type of automatic descaling valve according to claim 1, characterized in that the flexible turbulence device (2) is fixed by a circlip (3), and the circlip (3) has a function to prevent the flexible turbulence device (2) from Shedding effect. 6.根据权利1、2和3所述的一种新型自动除垢阀,其特征在于所述外六角阀体作为过渡连接部件,其进出水口不受限制。 6. A new type of automatic descaling valve according to claims 1, 2 and 3, characterized in that the outer hexagonal valve body is used as a transitional connection part, and its water inlet and outlet are not restricted.
CN201410711702.0A 2014-12-01 2014-12-01 An automatic descaling valve Active CN104500833B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504553A (en) * 2016-06-14 2017-12-22 樱花卫厨(中国)股份有限公司 Gas heating stove triple valve intelligence anti-sticking software control method
CN109027382A (en) * 2018-06-21 2018-12-18 盐城卡斯特管夹制造有限公司 A kind of difunctional column valve of advection turbulent flow
CN110081194A (en) * 2019-04-01 2019-08-02 浙江朗诗德健康饮水设备股份有限公司 A kind of ultrasound wave descaling magnetization wastewater valve

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Publication number Priority date Publication date Assignee Title
CN114396523B (en) * 2022-02-24 2024-05-03 中国人民解放军海军工程大学 Active and passive composite muffler for liquid filling pipeline

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CN201589472U (en) * 2009-12-18 2010-09-22 宁波奥克斯空调有限公司 Novel coolant split-flow tee joint

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CN101033929A (en) * 2007-04-18 2007-09-12 清华大学 Member for online cleaning and removing scale of heat exchange tube
CN103411465A (en) * 2013-08-27 2013-11-27 北京化工大学 Penetration type concave-convex blade rotor inside heat exchange pipe
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US4850537A (en) * 1986-12-08 1989-07-25 Energy Innovations, Inc. Method and apparatus for producing multivortex fluid flow
CN2626626Y (en) * 2003-04-18 2004-07-21 秦君堂 Improved derusting and spraying equipment
CN201589472U (en) * 2009-12-18 2010-09-22 宁波奥克斯空调有限公司 Novel coolant split-flow tee joint

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107504553A (en) * 2016-06-14 2017-12-22 樱花卫厨(中国)股份有限公司 Gas heating stove triple valve intelligence anti-sticking software control method
CN109027382A (en) * 2018-06-21 2018-12-18 盐城卡斯特管夹制造有限公司 A kind of difunctional column valve of advection turbulent flow
CN109027382B (en) * 2018-06-21 2020-01-21 盐城卡斯特管夹制造有限公司 Advection and turbulence double-function column valve
CN110081194A (en) * 2019-04-01 2019-08-02 浙江朗诗德健康饮水设备股份有限公司 A kind of ultrasound wave descaling magnetization wastewater valve
CN110081194B (en) * 2019-04-01 2024-04-02 浙江朗诗德健康饮水设备股份有限公司 Ultrasonic descaling and magnetizing wastewater valve

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