CN104499229A - Producing method of antibacterial fiber products - Google Patents
Producing method of antibacterial fiber products Download PDFInfo
- Publication number
- CN104499229A CN104499229A CN201510014231.2A CN201510014231A CN104499229A CN 104499229 A CN104499229 A CN 104499229A CN 201510014231 A CN201510014231 A CN 201510014231A CN 104499229 A CN104499229 A CN 104499229A
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- China
- Prior art keywords
- glue spraying
- mixed material
- cotton
- mixed
- cotton layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Abstract
The invention provides a producing method of antibacterial fiber products. The producing method of the antibacterial fiber products comprises the following steps of primary glue spraying, primary braking, secondary glue spraying and secondary baking. The producing method is simple, a glue spraying device is adopted to perform spraying, the cost is saved, a cotton layer surface layer has good antibacterial performance, adhesive force of the nano-silver particles is increased, the water resisting property of the products is improved, and the producing method is suitable for large-scale popularization and application.
Description
Technical field
The present invention relates to textile fabric manufacturing technology, particularly relate to a kind of preparation method of antibacterial fiber product.
Background technology
The core such as core, pillow series products spins in family, and to change clothes the cycle long, easily produces peculiar smell, the core series products energy bacteria growing inhibiting be made up of anti-bacterial fibre, reduce peculiar smell.
Nano Silver simple substance technology of preparing is ripe.Nanometer (nm) is a kind of measurement unit minimum at present after micron, and 1 nanometer is 1,000,000/millimeter, i.e. millimicron, namely part per billion meter.Nano Silver, utilize forward position nanometer technology by silver nanoparticle, nanometer technology occurs, the sterilizing ability of silver under nm regime is made to create qualitative leap, few Nano Silver can produce powerful bactericidal action, 650 various bacteria can be killed in several minutes, broad-spectrum sterilization and without any drug resistance, the reparation of the healing of wound, the growth of cell and damaged cell can be promoted, without any toxic reaction, also do not find any irritant reaction to skin, this gives, and extensive use Nano Silver is next antibacterial opens wide prospect, is the natural antibacterial agent of latest generation.
And existing polyster fibre melt-spun class antibacterial treatment batch size is large, treatment process is all adopt the pattern of soaking, too high silver-colored simple substance consumption improves processing cost, causes antibacterial fiber material cost to remain high, and after anti-biotic material after treatment uses, the anti-microbial property duration is short.
Summary of the invention
The object of this invention is to provide the preparation method of antibacterial fiber product, solve above-mentioned one or multiple of the prior art.
The preparation method of antibacterial fiber product provided by the invention, comprises the steps:
A glue spraying: use glue spraying equipment antibacterial mixed liquor to be sprayed to the front of cotton layer;
Once toast: use baking oven to carry out baking operation to the cotton layer after the glue spraying of front, the moisture of cotton layer is removed;
Secondary glue spraying: use glue spraying equipment antibacterial mixed liquor to be sprayed to the reverse side of cotton layer after overbaking;
Secondary baking: use baking oven to carry out baking operation to the cotton layer after reverse side glue spraying, the moisture of cotton layer is removed.
The inventive method method is simple, and use glue spraying equipment to spray, saved cost, there is good anti-microbial property on cotton layer top layer, and increases nano-Ag particles adhesive force, increases the resistance to water of goods, is suitable for large-scale promotion application.
In some embodiments, also comprised the steps: before a glue spraying
Distribute cotton: join in material pond after chemical fibre raw material and all the other batchings being mixed formation mixed material according to formula;
Upper cotton: use feeding device to draw mixed material from material pond;
Shredding: use feeding device that mixed material is transported to opener, opener carries out shredding operation to mixed material;
Mixed cotton: use after opener carries out shredding operation to mixed material, then mixed material is transported to cotton blender machine mixes, mixed material is mixed to get evenly;
Feed cotton: after using cotton blender machine to mix mixed material, mixed material is transported to and feeds cotton device, then feed cotton device and mixed material is transported to carding machine;
Combing: carding machine carries out carding operation to mixed material, the mixed material through combing is transported to lapping machine;
Lapping: lapping machine carries out lapping operations to mixed material, makes mixed material form cancellated cotton layer.
In some embodiments, also comprise the steps: after secondary baking
Rolling: use up-coiler that rectangular cancellated cotton layer is rolled into drum, get product.
In some embodiments, in step is once toasted, the temperature of baking oven is 150 DEG C ~ 180 DEG C.First time, baking temperature was higher, and the moisture be convenient in cotton layer is removed fast.
In some embodiments, in step secondary baking, the temperature of baking oven is 140 DEG C ~ 160 DEG C.Owing to having carried out once toasting, cotton layer has had uniform temperature, and the temperature of second time baking needs suitably to reduce.
In some embodiments, in step one time glue spraying and secondary glue spraying, antibacterial mixed liquor is 1:(4 ~ 19 by elemental silver colloid antimicrobial fluid and binder by volume) carry out mixture.Antibacterial mixed liquor has antibacterial effect, and higher according to the concentration of elemental silver colloid antimicrobial fluid in antibacterial mixed liquor, antibacterial effect is better.
In some embodiments, elemental silver colloid antimicrobial fluid concentration is 0.9 ~ 1.1g/L, and silver particles particle diameter is 14 ~ 16nm.The silver particles of fine particle can be attached on cotton layer for a long time.
In some embodiments, binder to be solid content be 40 ~ 60% poly-propionic acid fat liquor.Increasing binder, is that antibacterial mixed liquor can have stickiness.
In some embodiments, in step one time glue spraying and secondary glue spraying, glue spraying equipment adopts pressure to be 2.5 ~ 4kg/cm
2four shower nozzle glue spraying equipments.Increase the quantity of shower nozzle, shorten the time of processing.Detailed description of the invention
The invention provides the preparation method of antibacterial fiber product, below in conjunction with embodiment, in embodiment, goods are that antimicrobial form imitates silk flosssilk wadding, describe in detail the present invention:
Embodiment 1
Distribute cotton: join in material pond after chemical fibre raw material and all the other batchings being mixed formation mixed material according to formula;
Upper cotton: use feeding device to draw mixed material from material pond;
Shredding: use feeding device that mixed material is transported to opener, opener carries out shredding operation to mixed material;
Mixed cotton: use after opener carries out shredding operation to mixed material, then mixed material is transported to cotton blender machine mixes, mixed material is mixed to get evenly;
Feed cotton: after using cotton blender machine to mix mixed material, mixed material is transported to and feeds cotton device, feed cotton device and mixed material is processed into even strip-shaped, then feed cotton device and mixed material is transported to carding machine;
Combing: carding machine carries out carding operation to mixed material, the mixed material through combing is transported to lapping machine;
Lapping: lapping machine carries out lapping operations to mixed material, makes mixed material form cancellated cotton layer;
A glue spraying: use pressure is 2.4kg/cm
2constant pressure pump extracts antibacterial mixed liquor and is transported to glue spraying equipment, and antibacterial mixed liquor is sprayed to the front of cotton layer by glue spraying equipment;
Once toast: use baking oven to carry out baking operation to the cotton layer that front is coated with antibacterial mixed liquor, oven temperature is 150 DEG C, and cotton layer baking time is in an oven 16s, is removed by the moisture of cotton layer;
Secondary glue spraying: use pressure is 2.4kg/cm
2constant pressure pump extracts antibacterial mixed liquor and is transported to glue spraying equipment, and antibacterial mixed liquor is sprayed to the reverse side of cotton layer after once toasting by glue spraying equipment;
Secondary baking: use baking oven to carry out baking operation to the cotton layer after secondary glue spraying, oven temperature is 140 DEG C, and cotton layer baking time is in an oven 12s, is removed by the moisture of cotton layer;
Hot light: use natural lustre finishing machine that cotton layer is carried out hot light operation, make the overall structure of cotton layer compacter,
Make the surface more smooth of cotton layer;
Inspection: use checkout equipment to carry out foreign bodies detection to cotton layer, check the existence whether having the foreign matter such as metal, plastic cement in cotton layer, if had, then these foreign matters are removed, if not, carry out next process;
Rolling: use up-coiler that rectangular cancellated cotton layer is rolled into drum, get product.
In the present embodiment, antibacterial mixed liquor by elemental silver colloid antimicrobial fluid and binder by volume for 1:4 carries out mixture, elemental silver colloid antimicrobial fluid concentration is 0.9g/L, silver particles particle diameter is 14nm, binder to be solid content be 40% poly-propionic acid fat liquor, glue spraying equipment adopts the glue spraying equipment of four shower nozzles.
After testing, in finished product, colibacillary bacteriostatic activity value is 3.6, meeting JIS L 1902:2008 requires (to antibacterial odorless and perfumed finishing goods about the judge of antibacterial deodourizing fabricated product, bacteriostatic activity value >=2.0), after washing 60 times, in finished product, colibacillary bacteriostatic activity value is 3.1.
Embodiment 2
Distribute cotton: join in material pond after chemical fibre raw material and all the other batchings being mixed formation mixed material according to formula;
Upper cotton: use feeding device to draw mixed material from material pond;
Shredding: use feeding device that mixed material is transported to opener, opener carries out shredding operation to mixed material;
Mixed cotton: use after opener carries out shredding operation to mixed material, then mixed material is transported to cotton blender machine mixes, mixed material is mixed to get evenly;
Feed cotton: after using cotton blender machine to mix mixed material, mixed material is transported to and feeds cotton device, feed cotton device and mixed material is processed into even strip-shaped, then feed cotton device and mixed material is transported to carding machine;
Combing: carding machine carries out carding operation to mixed material, the mixed material through combing is transported to lapping machine;
Lapping: lapping machine carries out lapping operations to mixed material, makes mixed material form cancellated cotton layer;
A glue spraying: use pressure is 3.2kg/cm
2constant pressure pump extracts antibacterial mixed liquor and is transported to glue spraying equipment, and antibacterial mixed liquor is sprayed to the front of cotton layer by glue spraying equipment;
Once toast: use baking oven to carry out baking operation to the cotton layer that front is coated with antibacterial mixed liquor, oven temperature is 165 DEG C, and cotton layer baking time is in an oven 16s, is removed by the moisture of cotton layer;
Secondary glue spraying: use pressure is 3.2kg/cm
2constant pressure pump extracts antibacterial mixed liquor and is transported to glue spraying equipment, and antibacterial mixed liquor is sprayed to the reverse side of cotton layer after once toasting by glue spraying equipment;
Secondary baking: use baking oven to carry out baking operation to the cotton layer after secondary glue spraying, oven temperature is 150 DEG C, and cotton layer baking time is in an oven 12s, is removed by the moisture of cotton layer;
Hot light: use natural lustre finishing machine that cotton layer is carried out hot light operation, make the overall structure of cotton layer compacter, make the surface more smooth of cotton layer;
Inspection: use checkout equipment to carry out foreign bodies detection to cotton layer, check the existence whether having the foreign matter such as metal, plastic cement in cotton layer, if had, then these foreign matters are removed, if not, carry out next process;
Rolling: use up-coiler that rectangular cancellated cotton layer is rolled into drum, get product.
In the present embodiment, antibacterial mixed liquor by elemental silver colloid antimicrobial fluid and binder by volume for 1:10 carries out mixture, elemental silver colloid antimicrobial fluid concentration is 1.0g/L, silver particles particle diameter is 15nm, binder to be solid content be 50% poly-propionic acid fat liquor, glue spraying equipment adopts the glue spraying equipment of four shower nozzles.
After testing, in finished product, colibacillary bacteriostatic activity value is 3.4, meeting JIS L 1902:2008 requires (to antibacterial odorless and perfumed finishing goods about the judge of antibacterial deodourizing fabricated product, bacteriostatic activity value >=2.0), after washing 60 times, in finished product, colibacillary bacteriostatic activity value is 2.9.
Embodiment 3
Distribute cotton: join in material pond after chemical fibre raw material and all the other batchings being mixed formation mixed material according to formula;
Upper cotton: use feeding device to draw mixed material from material pond;
Shredding: use feeding device that mixed material is transported to opener, opener carries out shredding operation to mixed material;
Mixed cotton: use after opener carries out shredding operation to mixed material, then mixed material is transported to cotton blender machine mixes, mixed material is mixed to get evenly;
Feed cotton: after using cotton blender machine to mix mixed material, mixed material is transported to and feeds cotton device, feed cotton device and mixed material is processed into even strip-shaped, then feed cotton device and mixed material is transported to carding machine;
Combing: carding machine carries out carding operation to mixed material, the mixed material through combing is transported to lapping machine;
Lapping: lapping machine carries out lapping operations to mixed material, makes mixed material form cancellated cotton layer;
A glue spraying: use pressure is 4.0kg/cm
2constant pressure pump extracts antibacterial mixed liquor and is transported to glue spraying equipment, and antibacterial mixed liquor is sprayed to the front of cotton layer by glue spraying equipment;
Once toast: use baking oven to carry out baking operation to the cotton layer that front is coated with antibacterial mixed liquor, oven temperature is 180 DEG C, and cotton layer baking time is in an oven 16s, is removed by the moisture of cotton layer;
Secondary glue spraying: use pressure is 4.0kg/cm
2constant pressure pump extracts antibacterial mixed liquor and is transported to glue spraying equipment, and antibacterial mixed liquor is sprayed to the reverse side of cotton layer after once toasting by glue spraying equipment;
Secondary baking: use baking oven to carry out baking operation to the cotton layer after secondary glue spraying, oven temperature is 160 DEG C, and cotton layer baking time is in an oven 12s, is removed by the moisture of cotton layer;
Hot light: use natural lustre finishing machine that cotton layer is carried out hot light operation, make the overall structure of cotton layer compacter, make the surface more smooth of cotton layer;
Inspection: use checkout equipment to carry out foreign bodies detection to cotton layer, check the existence whether having the foreign matter such as metal, plastic cement in cotton layer, if had, then these foreign matters are removed, if not, carry out next process;
Rolling: use up-coiler that rectangular cancellated cotton layer is rolled into drum, get product.
In the present embodiment, antibacterial mixed liquor by elemental silver colloid antimicrobial fluid and binder by volume for 1:19 carries out mixture, elemental silver colloid antimicrobial fluid concentration is 1.1g/L, silver particles particle diameter is 16nm, binder to be solid content be 60% poly-propionic acid fat liquor, glue spraying equipment adopts the glue spraying equipment of four shower nozzles.
After testing, in finished product, colibacillary bacteriostatic activity value is 3.2, meeting JIS L 1902:2008 requires (to antibacterial odorless and perfumed finishing goods about the judge of antibacterial deodourizing fabricated product, bacteriostatic activity value >=2.0), after washing 60 times, in finished product, colibacillary bacteriostatic activity value is 2.8.
The inventive method method is simple, and use glue spraying equipment to spray, saved cost, there is good anti-microbial property on cotton layer top layer, and increases nano-Ag particles adhesive force, increases the resistance to water of goods, is suitable for large-scale promotion application.
Finally should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although done to explain to the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (9)
1. the preparation method of antibacterial fiber product, wherein, comprises the steps:
A glue spraying: use glue spraying equipment antibacterial mixed liquor to be sprayed to the front of cotton layer;
Once toast: use baking oven to carry out baking operation to the cotton layer after the glue spraying of front, the moisture of cotton layer is removed;
Secondary glue spraying: use glue spraying equipment antibacterial mixed liquor to be sprayed to the reverse side of cotton layer after overbaking;
Secondary baking: use baking oven to carry out baking operation to the cotton layer after reverse side glue spraying, the moisture of cotton layer is removed.
2. the preparation method of antibacterial fiber product according to claim 1, wherein, also comprised the steps: before a glue spraying
Distribute cotton: join in material pond after chemical fibre raw material and all the other batchings being mixed formation mixed material according to formula;
Upper cotton: use feeding device to draw mixed material from material pond;
Shredding: use feeding device that mixed material is transported to opener, opener carries out shredding operation to mixed material;
Mixed cotton: use after opener carries out shredding operation to mixed material, then mixed material is transported to cotton blender machine mixes, mixed material is mixed to get evenly;
Feed cotton: after using cotton blender machine to mix mixed material, mixed material is transported to and feeds cotton device, then feed cotton device and mixed material is transported to carding machine;
Combing: carding machine carries out carding operation to mixed material, the mixed material through combing is transported to lapping machine;
Lapping: lapping machine carries out lapping operations to mixed material, makes mixed material form cancellated cotton layer.
3. the preparation method of antibacterial fiber product according to claim 1, wherein, also comprises the steps: after secondary baking
Rolling: use up-coiler that rectangular cancellated cotton layer is rolled into drum, get product.
4. the preparation method of antibacterial fiber product according to claim 1, wherein, in step is once toasted, the temperature of baking oven is 150 DEG C ~ 180 DEG C.
5. the preparation method of antibacterial fiber product according to claim 1, wherein, in step secondary baking, the temperature of baking oven is 140 DEG C ~ 160 DEG C.
6. the preparation method of antibacterial fiber product according to claim 1, wherein, in step one time glue spraying and secondary glue spraying, described antibacterial mixed liquor is 1:(4 ~ 19 by elemental silver colloid antimicrobial fluid and binder by volume) carry out mixture.
7. the preparation method of antibacterial fiber product according to claim 6, wherein, described elemental silver colloid antimicrobial fluid concentration is 0.9 ~ 1.1g/L, and silver particles particle diameter is 14 ~ 16nm.
8. the preparation method of antibacterial fiber product according to claim 6, wherein, described binder to be solid content be 40 ~ 60% poly-propionic acid fat liquor.
9. the preparation method of antibacterial fiber product according to claim 1, wherein, in step one time glue spraying and secondary glue spraying, described glue spraying equipment adopts pressure to be 2.5 ~ 4kg/cm
2four shower nozzle glue spraying equipments.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510014231.2A CN104499229A (en) | 2015-01-12 | 2015-01-12 | Producing method of antibacterial fiber products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510014231.2A CN104499229A (en) | 2015-01-12 | 2015-01-12 | Producing method of antibacterial fiber products |
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| Publication Number | Publication Date |
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| CN104499229A true CN104499229A (en) | 2015-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510014231.2A Pending CN104499229A (en) | 2015-01-12 | 2015-01-12 | Producing method of antibacterial fiber products |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110205799A (en) * | 2019-06-11 | 2019-09-06 | 西安华捷科技发展有限责任公司 | A method of for cotton for wadding general-purpose glue and prepare Multifunctional spray glue cotton for wadding |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102229219A (en) * | 2011-06-14 | 2011-11-02 | 宁波市阳光汽车配件有限公司 | Nano alloy composite fiber material and preparation method thereof |
| CN102899896A (en) * | 2012-10-11 | 2013-01-30 | 紫罗兰家纺科技股份有限公司 | Production process of polyester wadding or non-glue cotton |
-
2015
- 2015-01-12 CN CN201510014231.2A patent/CN104499229A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102229219A (en) * | 2011-06-14 | 2011-11-02 | 宁波市阳光汽车配件有限公司 | Nano alloy composite fiber material and preparation method thereof |
| CN102899896A (en) * | 2012-10-11 | 2013-01-30 | 紫罗兰家纺科技股份有限公司 | Production process of polyester wadding or non-glue cotton |
Non-Patent Citations (1)
| Title |
|---|
| 王卫: "纳米抗菌喷胶棉产品的开发", 《西安工程科技学院学报》, vol. 20, no. 3, 30 June 2006 (2006-06-30), pages 270 - 272 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110205799A (en) * | 2019-06-11 | 2019-09-06 | 西安华捷科技发展有限责任公司 | A method of for cotton for wadding general-purpose glue and prepare Multifunctional spray glue cotton for wadding |
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Application publication date: 20150408 |