CN104499141B - A kind of wrapping line for electric network and its network structure being woven into - Google Patents

A kind of wrapping line for electric network and its network structure being woven into Download PDF

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Publication number
CN104499141B
CN104499141B CN201410743412.4A CN201410743412A CN104499141B CN 104499141 B CN104499141 B CN 104499141B CN 201410743412 A CN201410743412 A CN 201410743412A CN 104499141 B CN104499141 B CN 104499141B
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China
Prior art keywords
electric network
yarn
cable architecture
wire
wrapping
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CN201410743412.4A
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Chinese (zh)
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CN104499141A (en
Inventor
朴商俅
苏志重
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Sichuan Jiayihua Technology Co.,Ltd.
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SICHUAN ZHONGSHENG BONENG BIOLOGICAL POLYTRON TECHNOLOGIES Inc
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Publication of CN104499141A publication Critical patent/CN104499141A/en
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Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/16Yarns or threads made from mineral substances
    • D02G3/18Yarns or threads made from mineral substances from glass or the like
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs

Abstract

The invention discloses a kind of wrapping line for electric network and its network structure being woven into, the wrapping line includes cored wire and wrap yarn, and the wrap yarn is wrapped in the periphery of the cored wire.Chopped fiber burr part can effectively be eliminated by carrying out cladding processing in part to cored wire using wrap yarn, solve the problems, such as that cored wire surface chopped fiber destroys electrical insulating property;Using the wrapping line with the structure as in electric network made of litzendraht wire, the coating section of litzendraht wire and electric silica gel rises to the section close to circle by flat, the combination density of litzendraht wire and wire silica gel can be improved simultaneously, improve the capacity of heat transmission between litzendraht wire and conductive silicon rubber, and focus caused by the accumulation of heat of conductive silicon rubber can be reduced, delay silicon rubber aging phenomenon, extend its service life;In addition, the resistance to sliding that wrap yarn processing is also improved between litzendraht wire makes network structure firmer.

Description

A kind of wrapping line for electric network and its network structure being woven into
Technical field
The invention belongs to electric network construction applications, and in particular to a kind of wrapping cable architecture for electric network.
Technical background
At present, existing electric network is typically to apply conductive silicon rubber on netted Woven glass cloth to form conductive mesh knot Structure.Silicon rubber polymerize webbed heater due to its good high-low temperature resistant characteristic, by silicon rubber, carbon particle and glass, It is one of traditional electric conductivity heating material.
However, in existing electric heating web frame, due to the chopped fiber characteristic of the wherein fragility of glass and glass surface, need Electric silica gel coating processing is carried out on glass surface and finally carries out silica gel coating processing of insulating again.Such processing is also difficult to The lasting insulating properties for ensureing electricity, reason are glass surface spikes(Chopped fiber)It can destroy electrical insulating property, and knitting of forming of glass Even if thing heat cure after electric silica gel coating is handled, because the fragility of its glass is without producing thermal contraction, the hair of its chopped fiber Thorn also maintains the original state.In addition, glass and the section of electric silica gel coating are flat pattern, therefore, it is difficult to ensure silica gel coating of insulating The uniformity of thickness.
The content of the invention
In view of the above-mentioned problems, the invention provides a kind of wrapping cable architecture for electric network.
The present invention is achieved through the following technical solutions:
A kind of wrapping cable architecture for electric network, including cored wire and wrap yarn, the wrap yarn are wrapped in the cored wire Periphery.Retain appropriately distance between wrap yarn winding line, be wrapped by the core section, partial denudation is outside.Using Wrap yarn, which carries out cladding processing in part to cored wire, can effectively eliminate chopped fiber burr part, solve cored wire surface chopped fiber and destroy The problem of electrical insulating property;Using the wrapping line with the structure as in electric network made of litzendraht wire, litzendraht wire and conductive silicon The coating section of glue rises to the section close to circle by flat, while the combination that can improve litzendraht wire and wire silica gel is close Degree, the capacity of heat transmission between litzendraht wire and conductive silicon rubber is improved, and can reduced caused by the accumulation of heat of conductive silicon rubber Focus, delay silicon rubber aging phenomenon, extend its service life;In addition, wrap yarn processing also improves each litzendraht wire in braiding Between resistance to sliding make electric heating web frame firmer.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the wrap yarn equably spiral winding In the periphery of the cored wire.The wrap yarn is after conductive silicon rubber is applied, due to its conductive channel in the shape of a spiral, therefore can be with Produce magnetic field and spiral magnetic wave effect.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the wrap yarn is that there is certain heat to receive It the yarn of contracting function, can be polyester fiber, can be Polyester Yarns further.As optional, the wrap yarn can be through Cross polynary(bulky)The draw textured yarn of processing(DTY, Draw Textured Yarn), the thermal contraction of wrap yarn can be lifted Performance.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the winding turns of the wrap yarn are 700 ~ 2000 circles/m.Preferably 700 ~ 1200 circles/m.During discontented 700 circle, it is unfavorable for covering the chopped fiber projection on cored wire surface (Burr), and more than 2000 circle when, then obtained in cored wire shaded surface it is overstocked, be unfavorable for conductive silicon rubber coating.
Alternately, in the above-mentioned wrapping cable architecture for electric network, aramid fiber, high intensity PVA(Polyvinyl acetate Ester), nylon, polyester fiber, glass fibre, carbon fiber, conducting fibre etc. can make cored wire, preferably glass fibre.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the cored wire for heat-resisting and electric conductivity compared with Good material, can be made up of at least one of glass wire, carbon fiber line or carbon fiber-containing line.From carbon fiber or contain Be advantageous to improve conductance and heat transfer efficiency during carbon fiber.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the cored wire is folded by multiply single The twist yarn for adding coiling to form.Polyester fiber cladding is carried out on the twist yarn combined by several fibers, conductive silicon is carried out on surface After rubber coated and heat cure processing, wrap yarn can closely tighten up cored wire due to thermal contraction, make twist yarn combination density higher and The network structure being woven into is more firm.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the winding turns of the twist yarn for 90 ~ 150 circles/m.Discontented 90 circle can reduce the resistance to warpage ability of glass, more than its surface irregularity of the twist yarn of 150 circles, cause conduction Property silicon rubber skin membrane be difficult to be formed, can also cause conductive epithelium to be cracked, and space is excessively narrow between glass makes conductive silicon rubber Glue is difficult to permeate.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the fibre fineness of the twist yarn exists More than 300Tex.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the cored wire is superimposed by 6 root tissue things The twist yarn that coiling is formed(816Tex), the tissue substance is twisted by the electronic-grade glass that single fiber diameter is 9 microns Fibre fineness is 136Tex tissue substance.
Present invention also offers a kind of network structure for electric network, contains wrapping cable architecture of the present invention.Can Be only with the network structure that is woven into of wrapping line of the present invention or using wrapping line of the present invention with Other litzendraht wire mixed weavings into network structure.
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive Feature and/or step beyond, can combine in any way.
Beneficial effects of the present invention:
Chopped fiber burr part can effectively be eliminated by carrying out cladding processing in part to cored wire using wrap yarn, solve cored wire table Face chopped fiber destroys the problem of electrical insulating property;Using the wrapping line with the structure as in electric network made of litzendraht wire, compile The coating section for knitting line and electric silica gel rises to the section close to circle by flat, while can improve litzendraht wire and wire The combination density of silica gel, the capacity of heat transmission between litzendraht wire and conductive silicon rubber is improved, and conductive silicon rubber can be reduced Accumulation of heat caused by focus, delay silicon rubber aging phenomenon, extend its service life;In addition, wrap yarn processing also improves volume Knitting the resistance to sliding between each litzendraht wire makes electric heating web frame firmer.
Brief description of the drawings:
Fig. 1 is the structural representation of wrapping line of the present invention;
Fig. 2 is a kind of schematic diagram for the network structure being woven into using wrapping line of the present invention;
Reference:11 be cored wire, and 12 be wrap yarn, 61 is electrode cable architecture, 62 is electric network main body braiding structure, 63 For flat filament Rotating fields.
Embodiment:
Embodiment by the following examples is described in further detail to the above of the present invention again.But The scope that this should not be interpreted as to the above-mentioned theme of the present invention is only limitted to following example.The spiritual and former of the present invention is not being departed from Any modification made within then, and the equivalent substitution made according to ordinary skill knowledge and customary means or change Enter, all should include within the scope of the present invention.
Embodiment 1
As shown in figure 1, a kind of wrapping cable architecture for electric network, including cored wire and wrap yarn, the wrap yarn winding In the periphery of the cored wire.Retain appropriately distance between wrap yarn winding line, be wrapped by the core section, partial denudation Outside.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the wrap yarn equably spiral winding In the periphery of the cored wire.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the wrap yarn is polyester fiber.Using Polyester fiber has as wrap yarn when thermal contraction occurs during making electric network coating conductive silicon rubber tightens up cored wire Effect, it is more closely combined, reach and improve conductive silicon rubber and the combination density of glass and the effect of thermal conductivity factor Fruit, while reach the purpose that the focus distributed on conductive silicon rubber is dissipated by glass, not only improve Temperature Distribution Uniformity and heat ageing is blocked, so as to improve its endurance quality.Further, the wrap yarn can be Polyester Yarns.
As optional, the wrap yarn can be by polynary(bulky)The draw textured yarn of processing(DTY, Draw Textured Yarn), the thermal contraction performance of wrap yarn can be lifted.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the winding turns of the wrap yarn are 700 ~ 2000 circles/m.Preferably 700 ~ 1200 circles/m.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the cored wire for heat-resisting and electric conductivity compared with Good material, can be made up of at least one of glass wire, carbon fiber line or carbon fiber-containing line.Glass is relatively general fine Dimension, because its heat-resistance coefficient is excellent, is suitable as heating material.Conductance and heat conduction are carried out as the electric network product to obtained by Efficiency testing is found, conductance and heat transfer efficiency can be improved using carbon fiber line or carbon fiber-containing line.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the cored wire is folded by multiply single The twist yarn for adding coiling to form.Gained wrapping line strength is higher, not easy to break, and the frictional force wrapped between line advantageously forms more greatly Stable braiding structure.
Alternately, in the above-mentioned wrapping cable architecture for electric network, the winding turns of the twist yarn for 90 ~ 150 circles/m.Experiment finds that discontented 90 circle can reduce the resistance to warpage ability of glass, more than the twist yarn of 150 circles its concave-convex surface not It is flat, cause conductivity silicon rubber skin membrane to be difficult to be formed, can also cause conductive epithelium to be cracked, and space is excessively narrow between glass Conductive silicon rubber is set to be difficult to permeate
Alternately, in the above-mentioned wrapping cable architecture for electric network, the fibre fineness of the twist yarn exists More than 300Tex.
The various wrapping lines prepared in the present embodiment are respectively adopted electric heating net braiding structure, Ran Hou is made as litzendraht wire Electric heating net braiding structure surface coats conductive silicon rubber successively and electric network is made in electrically insulating silicone rubber.
Comparative example 1
Using the glass that existing making electric network is conventional(Without wrap yarn)Electric network braiding knot is made as litzendraht wire Structure, conductive silicon rubber is then coated successively on electric heating net braiding structure surface and electric network is made as a comparison in electrically insulating silicone rubber.
Contrasted by the performance test results, find effectively to disappear using the electric network that wrapping cable architecture of the present invention is woven into Be not in the phenomenon that cored wire surface chopped fiber destroys electrical insulating property except chopped fiber burr part(In product described in comparative example 1 Then easily occur);The resistance to sliding that wrap yarn processing is also improved in braiding between each litzendraht wire makes electric heating web frame harder Gu the network structure being woven into is just relatively stable before conductive silicon rubber is coated, be not easy it is at random, and in comparative example 1 gained braiding Web frame is then more loose;By carrying out section it has been observed that at by wrap yarn to the electric network after coating conductive silicon rubber The coating section of reason, litzendraht wire and electric silica gel is by flat(It is unfavorable for improving the thickness of insulating film layer)Rise to close to circle Section, while improve the combination density of litzendraht wire and wire silica gel, improve the heat biography between litzendraht wire and conductive silicon rubber Ability is led, and focus caused by the accumulation of heat of conductive silicon rubber can be reduced, delays silicon rubber aging phenomenon, the use of electric network Life-span improves more than 1 times.
In addition, electromagnetic field and rotation can also detected around electric network made of cable architecture using of the present invention wrap Turn electromagnetic wave.Wrapping cable architecture of the present invention is that spiral coil is carried out on cored wire, therefore, is coated in conductive silicon rubber thick Degree is when reaching the thickness of wrap yarn, and the conductive channel of conductive silicon rubber is such as wire, and electric current is in the shape of a spiral by and producing electromagnetism Field phenomenon.
Embodiment 2
The tissue substance that the fibre fineness that the electronic-grade glass that single fiber diameter is 9 microns is twisted is 136Tex, with 6 The above-mentioned tissue substance superposition coiling of root is twisted 816Tex twist yarn, is 75 denier in its peripheral spiral winding fineness using twist yarn as cored wire The Polyester Yarns of Neil number, wrapping line of the present invention is made.
Alternately, the winding turns of the twist yarn are 120 circles/m.
Alternately, the winding turns of the Polyester Yarns are 1200 circles/m.
Electric network main body braiding structure is woven into using above-mentioned wrapping line as organizine and tram respectively.Alternately, The organizine has twist yarn winding arrangement, and every organizine is wound in one by multiply wrapping line twist yarn, and the tram is successively from every Passed through in gap between the multiply wrapping line of root organizine.Further, the twist yarn winding arrangement is specially:Form a warp The multi-strand yarns of silk form reverse knot in the front and rear sides of same root tram(Such as albert laid on front side of tram, in tram Rear side reverse lay).Torsion between the reverse knot makes organizine clamp tram, can effectively avoid its slip.Further, Every organizine is wound in one by two stock yarn line twist yarns.As optional, the spacing between adjacent organizine is 0.5 ~ 2cm, adjacent weft Spacing between silk is 0.5 ~ 2cm.
Using above-mentioned wrapping line as tram, using conductive wire as organizine, electrode cable architecture is woven into.As optional side Formula, the electrode wires organizine are the conductive wire of dense arrangement.Further, the polar curve organizine is 22 strands of dense arrangement Copper cash, the copper cash are the polymerization twisted wires being made up of 7 a diameter of 0.1mm copper wire.
Flat filament Rotating fields, the intensive row of flat filament layer organizine are woven into using above-mentioned wrapping line as organizine and tram respectively Row, two organizine at the flat filament layer both ends have twist yarn winding arrangement, and every organizine is wound in one by multiply wrapping line twist yarn Stock, the flat filament layer tram pass through from the gap between the multi-strand yarns of each of the flat wires layer organizine.As optional, the twist yarn Winding arrangement is specially:The multi-strand yarns for forming an organizine form reverse knot in the front and rear sides of same root tram(Such as Albert laid on front side of tram, in the rear side reverse lay of tram).Torsion between the reverse knot makes organizine clamp tram, Its slip can effectively be avoided.
Alternately, above-mentioned electric network main body braiding structure, electrode cable architecture and flat filament Rotating fields are made to share tram, By adjusting the distribution of organizine, mixed weaving is carried out, obtains network structure as shown in Figure 2 so that between the electrode cable architecture Every being distributed in the electric network main body braiding structure, the flat filament Rotating fields are made to be located at the both sides of electric network.As optional, control The distance between adjacent electrode line processed is 5 ~ 50cm.
Conductive silicon rubber layer is first coated on above-mentioned network structure surface, obtains conductive mesh structure;Again in electric silastic-layer Periphery coating electrically insulating silicone rubber layer, that is, be made electric network product.
Using electric network made from each optional mode of the present embodiment, the close circle of coating section of litzendraht wire and electric silica gel Shape, thickness of insulating layer is big (more than 0.5mm), not cracky;Net with heating function sound construction, is hardly damaged, service life length;Heating is equal It is even, efficiency high (250W/m2More than);Electromagnetic field and electric rotating magnetic wave can be detected around electric network.
The preferred embodiments of the present invention are the foregoing is only, are merely illustrative for the purpose of the present invention, and it is nonrestrictive; Those of ordinary skill in the art understand that can carry out many to it in the spirit and scope that the claims in the present invention are limited changes Become, modification, or even equivalent change, but fall within protection scope of the present invention.

Claims (10)

1. a kind of wrapping cable architecture for electric network, it is characterised in that including cored wire and wrap yarn, the wrap yarn is equably The periphery of the cored wire is spirally wound on, retains appropriately distance between the wrap yarn winding line, makes the core section quilt Cladding, outside, the wrap yarn is the yarn for having certain thermal contraction function to partial denudation, and the wrapping cable architecture is for electricity Conductive silicon rubber layer that can be peripheral with it during heat supply network cooperates so that the coating section of litzendraht wire and electric silica gel is by flat Shape rises to the section close to circle, and causes its conductive channel in the shape of a spiral, therefore can produce magnetic field and spiral magnetic wave Effect.
2. the wrapping cable architecture according to claim 1 for electric network, it is characterised in that the wrap yarn is through excessive The draw textured yarn of member processing.
3. the wrapping cable architecture according to claim 1 for electric network, it is characterised in that the wrap yarn is polyester yarn Line.
4. the wrapping cable architecture according to claim 1 for electric network, it is characterised in that the coiling of the wrap yarn Number is 700 ~ 2000 circles/m.
5. the wrapping cable architecture according to claim 1 for electric network, it is characterised in that the cored wire is by glass fibre At least one of line, carbon fiber line or carbon fiber-containing line are formed.
6. the wrapping cable architecture according to claim 1 for electric network, it is characterised in that the cored wire is fine by multiply Tie up the twist yarn that line superposition coiling is formed.
7. the wrapping cable architecture according to claim 6 for electric network, it is characterised in that the winding turns of the twist yarn For 90 ~ 150 circles/m.
8. the wrapping cable architecture according to claim 6 for electric network, it is characterised in that the fibre fineness of the twist yarn In more than 300Tex.
9. the wrapping cable architecture according to claim 1 for electric network, it is characterised in that the cored wire is by 6 groups The twist yarn that fabric superposition coiling is formed, the tissue substance are twisted by the electronic-grade glass that single fiber diameter is 9 microns Fibre fineness is 136Tex tissue substance.
10. a kind of network structure for electric network, it is characterised in that contain any one of wrapping in claim 1-9 Cable architecture.
CN201410743412.4A 2014-12-09 2014-12-09 A kind of wrapping line for electric network and its network structure being woven into Active CN104499141B (en)

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KR101726538B1 (en) * 2016-01-09 2017-04-13 박상구 Hot Mesh
CN108031188A (en) * 2017-12-20 2018-05-15 四会市华通金属筛网制品有限公司 A kind of water strainer
CN111501154A (en) * 2020-03-31 2020-08-07 江苏大达麻纺织科技有限公司 Double-layer coated sisal yarn and spinning method thereof
CN111501153B (en) * 2020-03-31 2021-04-02 江苏大达麻纺织科技有限公司 Novel colorful sisal yarn and spinning method thereof

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US6701703B2 (en) * 2001-10-23 2004-03-09 Gilbert Patrick High performance yarns and method of manufacture
CN2791077Y (en) * 2005-05-12 2006-06-28 王启发 Anti-radiation composite wool and its production apparatus
CN102251342A (en) * 2011-07-19 2011-11-23 江苏唐工纺实业有限公司 Electromagnetic radiation resistant knitted fabric and weaving method thereof
CN103572453A (en) * 2012-08-12 2014-02-12 泰根索路科技股份有限公司 Conductive silicone rubber heating element and manufacturing method thereof
CN204401207U (en) * 2014-12-09 2015-06-17 四川中升博能生物科技股份有限公司 A kind of network structure holding line and be woven into for electric network

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