CN104498929B - The means of defence of stainless steel materials in a kind of sheet metal process - Google Patents

The means of defence of stainless steel materials in a kind of sheet metal process Download PDF

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Publication number
CN104498929B
CN104498929B CN201410845512.8A CN201410845512A CN104498929B CN 104498929 B CN104498929 B CN 104498929B CN 201410845512 A CN201410845512 A CN 201410845512A CN 104498929 B CN104498929 B CN 104498929B
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stainless steel
parts
steel materials
heated
mixed solution
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CN104498929A (en
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蔡镜潮
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Foshan Li Li Metal Products Co Ltd
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Foshan Li Li Metal Products Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/68Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • C23C22/76Applying the liquid by spraying

Abstract

The invention discloses a kind of means of defence of stainless steel materials in sheet metal process.Step of the invention is:1)The stirring of aluminum sulfate, sodium pyrophosphate and deionized water is mixed into obtain mixed solution;2)Mixed solution is heated, glycerine and Ludox is added, silicone oil and oil-soluble phenolic resin is added;3)Control temperature rate-of-rise for 1 ~ 2 DEG C/min, treat that temperature reaches 75 ~ 85 DEG C, sequentially add organic base monoethanolamine and tricarboxylic acid borate, stir and be incubated, add sodium alginate and obtain surface conditioning agent;4)Surface conditioning agent is heated while stirring, 35 ~ 45 DEG C are heated to;5)Stainless steel materials are heated to 150 ~ 190 DEG C;6)Sprayed surface inorganic agent on toward stainless steel materials, coating thickness is 10 ~ 20 μm, and 0.8 ~ 1.2h is incubated after spraying, carries out secondary spraying;7)Stainless steel materials are irradiated using low-intensity ultraviolet.The present invention can carry out good corrosion protection to sheet metal work, be particularly suited for SUS301 stainless steel materials.

Description

The means of defence of stainless steel materials in a kind of sheet metal process
Technical field
The present invention relates to field of metal surface treatment, more specifically to stainless steel materials in a kind of sheet metal process Means of defence.
Background technology
Sheet metal process in general basic equipment include plate shearing machine, numerical control press/laser, plasma, water jet cutting machine, Bender and various auxiliary equipments are such as:Uncoiler, levelling machine, flash trimmer, mash welder etc..Generally, sheet metal process is most important Four steps be to cut, rush/cut, roll over, welding, being surface-treated.But traditional sheet metal process is all only to consider physical property Influence, does not account for chemical reaction.SUS301 be sheet metal process processing compared with frequently with austenitic stainless steel, its corrosion resistance Poor, the incision of sheet material can be because surface-stable be broken, and matrix is acted on by air, and oxidation, corrosion equivalent damage occur. SUS301 stainless steel materials intercrystalline corrosion problem during metal plate should cause enough attention, but existing document without correlation Prevention method.
The content of the invention
1. the invention technical problem to be solved
Regarding to the issue above, the invention provides a kind of means of defence of stainless steel materials in sheet metal process, the present invention is carried The technical scheme of confession, can carry out good corrosion protection to sheet metal work, be particularly suited for SUS301 stainless steel materials.
2. technical scheme
To reach above-mentioned purpose, the technical scheme that the present invention is provided is:
The means of defence of stainless steel materials in a kind of sheet metal process of the invention, its step is:
A)Prepare surface conditioning agent:
1)Weighed by mass fraction:1 ~ 7 part of aluminum sulfate, 2 ~ 3.5 parts of sodium pyrophosphates and 60 ~ 70 parts of deionized water stirrings are mixed Close, obtain mixed solution;
2)By step 1)In the mixed solution that obtains be heated to 55 ~ 65 DEG C, add 10 ~ 12 toward the mixed solution after heating Part glycerine and 6 ~ 9 parts of Ludox, add 2 ~ 4 parts of silicone oil and 1 ~ 4 part of oil-soluble phenolic resin while stirring, and stirring 28 ~ 35min;
3)By step 2)In the mixed solution that obtains heat while stirring, control temperature rate-of-rise for 1 ~ 2 DEG C/min, treat Temperature reaches 75 ~ 85 DEG C, successively toward addition 0 ~ 2 part of organic base monoethanolamine and 0 ~ 1.2 part of tricarboxylic acid borate in mixed solution, Stir and be incubated 25 ~ 35 min, add 1 ~ 2 part of sodium alginate, stir 10 ~ 20min, cool down at stainless steel plate timber-used surface Reason agent;
B)The use of surface conditioning agent:
4)Surface conditioning agent is heated while stirring, controls the rate of heat addition for 1 ~ 2 DEG C/min, be heated to 35 ~ 45 DEG C;
5)Stainless steel materials are heated to 150 ~ 190 DEG C;
6)Toward step 5)Spraying process 4 on gained stainless steel materials)Gained surface conditioning agent, spraying temperature is 45 ~ 55 DEG C, Coating thickness is 10 ~ 20 μm, and 0.8 ~ 1.2h is incubated after spraying, carries out secondary spraying, and coating thickness is 200 ~ 300 μm;
7)Using low-intensity ultraviolet irradiation steps 6)Gained stainless steel materials solidified surface inorganic agent.
Preferably, the mass parts of described each material are:
5 parts of aluminum sulfate;
3 parts of silicone oil;
11 parts of glycerine;
2.5 parts of sodium pyrophosphate;
3 parts of oil-soluble phenolic resin;
7 parts of Ludox;
1.5 parts of organic base monoethanolamine
0.9 part of tricarboxylic acid borate;
1.5 parts of sodium alginate;
65 parts of deionized water.
Preferably, the mass component sum of described organic base monoethanolamine and tricarboxylic acid borate 1.5 ~ 2.5 parts it Between.
3. beneficial effect
The technical scheme provided using the present invention, compared with existing known technology, with following remarkable result:
(1)The means of defence of stainless steel materials in a kind of sheet metal process of the invention, using aluminum sulfate, silicone oil, glycerine , sodium pyrophosphate, oil-soluble phenolic resin, Ludox, organic base monoethanolamine, tricarboxylic acid borate and sodium alginate composition surface Inorganic agent, can carry out good corrosion protection to sheet metal work, be particularly suited for SUS301 stainless steel materials, can eliminate austenite The intercrystalline corrosion tendency of stainless steel, while forming a kind of overcoat on SUS301 stainless steel materials surface, it is to avoid in panel beating Place produces source of corrosion;
(2)The means of defence of stainless steel materials, adds organic base monoethanolamine and three in a kind of sheet metal process of the invention First carboxylic acid borate, the addition of organic base monoethanolamine and tricarboxylic acid borate can be very thin in one layer of stainless steel materials surface formation Diaphragm, effectively suppress stainless steel materials corrosion;
(3)The means of defence of stainless steel materials in a kind of sheet metal process of the invention, cost of material is low, processing method letter It is single, can repeated multiple times utilization, more environmental protection.
Specific embodiment
To further appreciate that present disclosure, with reference to embodiment, the invention will be further described.
Embodiment 1
Stainless steel plate timber-used surface conditioning agent in a kind of sheet metal process of the present embodiment, its composition and mass parts are:Sulfuric acid 5 parts of aluminium;3 parts of silicone oil;11 parts of glycerine;2.5 parts of sodium pyrophosphate;3 parts of oil-soluble phenolic resin;7 parts of Ludox;Organic base second 1.5 parts of hydramine;0.9 part of tricarboxylic acid borate;1.5 parts of sodium alginate;65 parts of deionized water.
The preparation process of the surface conditioning agent is:
1)Weighed by mass fraction:By 5 mass parts aluminum sulfate, 2.5 mass parts sodium pyrophosphates and 65 mass parts deionized waters Stirring mixing, obtains mixed solution;
2)By step 1)In the mixed solution that obtains be heated to 60 DEG C, add 11 mass parts toward the mixed solution after heating Glycerine and 7 mass parts Ludox, add 3 mass parts silicone oil and 3 mass parts oil-soluble phenolic resins while stirring(The present embodiment The silicone oil for using is methyl-silicone oil, and oil-soluble phenolic resin is the oil-soluble phenolic resin of the short oil with dimethylbenzene as solvent), Stirring 30min;
3)By step 2)In the mixed solution that obtains heat while stirring, control temperature rate-of-rise for 1 DEG C/min, treat temperature Degree reaches 80 DEG C, successively toward adding 1.5 mass parts organic base monoethanolamines and 0.9 mass parts tricarboxylic acid boric acid in mixed solution Ester, stirs and is incubated 30 min, adds 1.5 mass parts sodium alginates, stirs 10min, cools down to obtain stainless steel plate timber-used surface Inorganic agent.
The application method of the present embodiment surface conditioning agent is:
1)Surface conditioning agent is heated while stirring, controls the rate of heat addition for 2 DEG C/min, be heated to 40 DEG C;
2)Stainless steel materials are heated to 190 DEG C;
3)Toward step 2)Spraying process 1 on gained stainless steel materials)Gained surface conditioning agent, spraying temperature is 45 DEG C, spray It is 10 μm to apply thickness, and 1h is incubated after spraying, carries out secondary spraying, and coating thickness is 200 μm;
4)Using low-intensity ultraviolet irradiation steps 3)Gained stainless steel materials solidified surface inorganic agent.
By being found after salt mist experiment, treated stainless steel materials are than the anti-corrosion that does not have treated stainless steel materials Time improves 45%, and the place of treated stainless steel materials corrosion at first is not the edge sheared, and the present invention can prevent Only stainless steel materials edge is referred to as the source of corrosion of intercrystalline corrosion, and by observation, surface conditioning agent is formed on stainless steel materials surface Stainless steel materials are served protective action by one layer 150 μm of pole diaphragm.
Embodiment 2
Stainless steel plate timber-used surface conditioning agent in a kind of sheet metal process of the present embodiment, its composition and mass parts are:Sulfuric acid 1 part of aluminium;4 parts of silicone oil;10 parts of glycerine;3.5 parts of sodium pyrophosphate;1 part of oil-soluble phenolic resin;9 parts of Ludox;Tricarboxylic acid 1.2 parts of borate;1 part of sodium alginate;70 parts of deionized water.
The preparation process of the surface conditioning agent is:
1)Weighed by mass fraction:By 1 mass parts aluminum sulfate, 3.5 mass parts sodium pyrophosphates and 70 mass parts deionized waters Stirring mixing, obtains mixed solution;
2)By step 1)In the mixed solution that obtains be heated to 55 DEG C, add 10 mass parts toward the mixed solution after heating Glycerine and 9 mass parts Ludox, add 4 mass parts silicone oil and 1 mass parts oil-soluble phenolic resin while stirring(The present embodiment The silicone oil for using is methyl-silicone oil, and oil-soluble phenolic resin is the oil-soluble phenolic resin of the short oil with dimethylbenzene as solvent), Stirring 28min;
3)By step 2)In the mixed solution that obtains heat while stirring, control temperature rate-of-rise for 1.5 DEG C/min, treat Temperature reaches 85 DEG C, and 1.2 mass parts tricarboxylic acid borates are added toward mixed solution, stirs and be incubated 25 min, adds 1 Mass parts sodium alginate, stirs 15min, cools down to obtain stainless steel plate timber-used surface conditioning agent.
The application method of the present embodiment surface conditioning agent is:
1)Surface conditioning agent is heated while stirring, controls the rate of heat addition for 1 DEG C/min, be heated to 35 DEG C;
2)Stainless steel materials are heated to 170 DEG C;
3)Toward step 2)Spraying process 1 on gained stainless steel materials)Gained surface conditioning agent, spraying temperature is 50 DEG C, spray It is 15 μm to apply thickness, and 0.8h is incubated after spraying, carries out secondary spraying, and coating thickness is 250 μm;
4)Using low-intensity ultraviolet irradiation steps 3)Gained stainless steel materials solidified surface inorganic agent.
By being found after salt mist experiment, treated stainless steel materials are than the anti-corrosion that does not have treated stainless steel materials Time improves 35%, and the antiseptic effect than embodiment 1 is slightly poor, but still with application value very high.
Embodiment 3
Stainless steel plate timber-used surface conditioning agent in a kind of sheet metal process of the present embodiment, its composition and mass parts are:Sulfuric acid 7 parts of aluminium;2 parts of silicone oil;12 parts of glycerine;2 parts of sodium pyrophosphate;4 parts of oil-soluble phenolic resin;6 parts of Ludox;Organic base ethanol 2 parts of amine;2 parts of sodium alginate;60 parts of deionized water.
The preparation process of the surface conditioning agent is:
1)Weighed by mass fraction:7 mass parts aluminum sulfate, 2 mass parts sodium pyrophosphates and 60 mass parts deionized waters are stirred Mixing is mixed, mixed solution is obtained;
2)By step 1)In the mixed solution that obtains be heated to 65 DEG C, add 12 mass parts toward the mixed solution after heating Glycerine and 6 mass parts Ludox, add 2 mass parts silicone oil and 4 mass parts oil-soluble phenolic resins while stirring(The present embodiment The silicone oil for using is methyl-silicone oil, and oil-soluble phenolic resin is the oil-soluble phenolic resin of the short oil with dimethylbenzene as solvent), Stirring 35min;
3)By step 2)In the mixed solution that obtains heat while stirring, control temperature rate-of-rise for 2 DEG C/min, treat temperature Degree reaches 75 DEG C, and 2 mass parts organic base monoethanolamines are added toward mixed solution, stirs and be incubated 35 min, adds 2 mass parts Sodium alginate, stirs 20min, cools down to obtain stainless steel plate timber-used surface conditioning agent.
The application method of the present embodiment surface conditioning agent is:
1)Surface conditioning agent is heated while stirring, controls the rate of heat addition for 1.5 DEG C/min, be heated to 45 DEG C;
2)Stainless steel materials are heated to 150 DEG C;
3)Toward step 2)Spraying process 1 on gained stainless steel materials)Gained surface conditioning agent, spraying temperature is 55 DEG C, spray It is 20 μm to apply thickness, and 1.2h is incubated after spraying, carries out secondary spraying, and coating thickness is 300 μm;
4)Using low-intensity ultraviolet irradiation steps 3)Gained stainless steel materials solidified surface inorganic agent.
By being found after salt mist experiment, treated stainless steel materials are than the anti-corrosion that does not have treated stainless steel materials Time improves 38%, and the antiseptic effect than embodiment 1 is slightly poor, but still with application value very high.

Claims (1)

1. in a kind of sheet metal process stainless steel materials means of defence, its step is:
A surface conditioning agent) is prepared:
1) weighed by mass fraction:By 5 parts of aluminum sulfate, 2.5 parts of sodium pyrophosphates and 65 parts of deionized water stirring mixing, mixed Solution;
2) by step 1) in the mixed solution that obtains be heated to 60 DEG C, added toward the mixed solution after heating 11 parts of glycerine and 7 parts of Ludox, add 3 parts of silicone oil and 3 parts of oil-soluble phenolic resins while stirring, stir 28~35min;
3) by step 2) in the mixed solution that obtains heat while stirring, control temperature rate-of-rise for 1 DEG C/min, treat that temperature reaches To 80 DEG C, successively toward addition 1.5 parts of organic base monoethanolamines and 0.9 part of tricarboxylic acid borate in mixed solution, stir and be incubated 30min, adds 1.5 parts of sodium alginates, stirs 10min, cools down to obtain stainless steel plate timber-used surface conditioning agent;
B) the use of surface conditioning agent:
4) surface conditioning agent is heated while stirring, controls the rate of heat addition for 2 DEG C/min, be heated to 40 DEG C;
5) stainless steel materials are heated to 190 DEG C;
6) toward step 5) spraying process 4 on gained stainless steel materials) gained surface conditioning agent, spraying temperature is 45 DEG C, and spraying is thick It is 10 μm to spend, and 1h is incubated after spraying, carries out secondary spraying, and coating thickness is 200 μm;
7) using low-intensity ultraviolet irradiation steps 6) gained stainless steel materials solidified surface inorganic agent.
CN201410845512.8A 2014-12-31 2014-12-31 The means of defence of stainless steel materials in a kind of sheet metal process Active CN104498929B (en)

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CN108048627A (en) * 2017-12-01 2018-05-18 马鞍山市鑫龙特钢有限公司 A kind of method for improving carbon steel anticorrosion corrosion
CN108977799A (en) * 2018-07-30 2018-12-11 界首市鑫全龙粮食机械购销有限公司 A kind of processing method extending grain impurity cleaning machine sieve service life
CN110624785A (en) * 2019-08-30 2019-12-31 合肥通快钣金科技有限公司 Method for protecting SUS301 stainless steel plate in sheet metal process

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US20070287641A1 (en) * 2006-06-07 2007-12-13 Halliburton Energy Services, Inc. Acidic treatment fluids and associated methods
CN100584908C (en) * 2007-04-10 2010-01-27 大连工业大学 Environment-friendly type galvanizing metal surface treating agent
CN101660148A (en) * 2009-09-07 2010-03-03 天津市华阳新兴科技有限公司 Water-base metal antirusting agent and preparation method thereof
CN102108321B (en) * 2009-12-25 2013-03-20 比亚迪股份有限公司 Metal deoiling agent and deoiling method thereof
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CN103087629A (en) * 2012-12-18 2013-05-08 芜湖恒坤汽车部件有限公司 Anti-corrosion metal surface silane treatment agent and preparation method thereof

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