CN104497501A - Ceramic fiber reinforced flame retardant PBT/PET alloy and preparation method thereof - Google Patents

Ceramic fiber reinforced flame retardant PBT/PET alloy and preparation method thereof Download PDF

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Publication number
CN104497501A
CN104497501A CN201410789244.2A CN201410789244A CN104497501A CN 104497501 A CN104497501 A CN 104497501A CN 201410789244 A CN201410789244 A CN 201410789244A CN 104497501 A CN104497501 A CN 104497501A
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China
Prior art keywords
ceramic fiber
pbt
pet
pet alloy
retardant pbt
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CN201410789244.2A
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Chinese (zh)
Inventor
孙付宇
陈勇文
宋晓东
陈国雄
陶四平
肖华明
胡文鹏
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Tianjin Kingfa Advanced Materials Co Ltd
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Tianjin Kingfa Advanced Materials Co Ltd
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Priority to CN201410789244.2A priority Critical patent/CN104497501A/en
Publication of CN104497501A publication Critical patent/CN104497501A/en
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Abstract

The invention provides a ceramic fiber reinforced flame retardant PBT/PET alloy and a preparation method thereof. The ceramic fiber reinforced flame retardant PBT/PET alloy composite material comprises the following components in percentage by weight: 12-59% of PET, 20-30% of PBT, 10-30% of ceramic fibers, 10-20% of flame retardant, 1-5% of compatilizer, 0-2% of antioxidant, and 0-1% of dispersing agent. The ceramic fiber reinforced flame retardant PBT/PET alloy prepared by adopting ceramic fiber reinforced flame retardant PBT/PET alloy resin and adding the compatilizer, the flame retardant, the antioxidant dispersing agent and other auxiliaries has excellent mechanical performance, the environment-friendly flame-retardant property and the oxygen index of the alloy material can be improved simultaneously, the usage cost of the material can be lowered, and the ceramic fiber reinforced flame retardant PBT/PET alloy has wide application prospects in the fields of electronic and electrical appliances, domestic appliances, and automobile industry.

Description

A kind of ceramic fiber strengthens flame-retardant PBT/PET alloy and preparation method thereof
Technical field
The invention relates to a kind of ceramic fiber and strengthens flame-retardant PBT/PET alloy and preparation method thereof, belongs to macromolecular material and forming process field thereof.
Background technology
Ceramic fiber is a kind of fibrous light refractory materials integrating conventional insulation material, refractory materials premium properties, and its diameter is generally 2 μm ~ 5 μm, and length mostly is 30mm ~ 250mm, and fiber surface is smooth cylindrical, and cross section is normally circular.Its constructional feature is void content high (being generally greater than 90%), and air vent aperture and specific surface area large.
Because the air in the pore of ceramic fiber has good heat-blocking action, thus in fiber, the size of air vent aperture and the character (ventilate or hole of holding one's breath) of pore have conclusive impact to its heat conductivility.In fact, the internal organizational structure of ceramic fiber is a kind of mixed structure be made up of solid fabric and air, its microstructure feature is all exist with the form of external phase in solid phase and gas phase, therefore, in such an embodiment, solid matter exists with filamentous form, and forms external phase skeleton, gas phase then continued presence among the skeleton gap of filamentary material.Just because of ceramic fiber, there is this structure, make that its void content is higher, air vent aperture and specific surface area comparatively large, thus make ceramic fiber have excellent heat-proof quality and less volume density.Be used for industry insulation, sealing, the insulation of protective material, electric heating device, lagging material, the insulation of plant and instrument, electrical heating element and heat insulation material, automobile industry lagging material etc.
Polyethylene terephthalate (English name Polyethylene Terephthalate is called for short PET) is oyster white or polymkeric substance that is light yellow, highly crystalline, and surface smoothing is glossy.PET molecular structure high degree of symmetry, has certain crystalline orientation ability, therefore has higher film-forming properties.PET has good optical property and weathering resistance, and amorphous PET has good optical transparence.PET has excellent abrasion performance, rub resistance and dimensional stability and electrical insulating property in addition.The bottle that PET makes has that intensity is large, the transparency is good, nontoxic, impermeable, quality light, production efficiency advantages of higher, is thus widely used.
PBT is that oyster white is translucent to opaque, crystalline thermoplastic polyester.Its main chain is the saturated line style molecular composition that rigidity phenyl ring and flexible fatty alcohol couple together by each repeating unit, side chain is not had in molecule, symmetrical configuration, the height geometrical regularity of molecule and rigid element make its polymkeric substance have high physical strength, high heat resistance, toughness, resistance to fatigue, self-lubricating, low-friction coefficient, weathering resistance, water-intake rate are low, be only 0.1%, various physical property (comprising electrical property) is still kept in wet environment, electrical insulating property, but volume resistance, dielectric loss are large.Heat-proof water, bases, acids, oils but be subject to halon and corrode, hydrolytic resistance is poor, can crystallization rapidly under low temperature, good forming ability.Shortcoming is that notched Izod impact strength is low, and molding shrinkage is large.Therefore major part adopts glass fiber reinforcement or inorganic fill modification, its tensile strength, flexural strength can be enhanced about more than once, and heat-drawn wire also significantly improves.Can long term operation at 140 DEG C, after fiberglass reinforced, goods vertical, horizontal shrinking percentage is inconsistent, easily makes goods generation warpage.Due to molecular structure and the good over-all properties of PBT uniqueness, and the cost performance of good molding processibility and excellence.
PBT and PET molecular chain structure is similar, and most of character is also the same, and just molecular backbone chain becomes four by two methylene radical, so molecule is submissiveer, processing characteristics is more excellent, but the shaping cycle of PET is longer.PBT, PET being made after alloy can comprehensive the two advantage, and improve the performance of material, domestic at present had more research.But in recent years, electronics, electrically, communication, household electrical appliances, electromechanical equipment to high-performance microization development, more and more higher to the requirement of flame-retardant PBT/PET alloy material, meanwhile, along with the mankind are to the understanding of environmental protection, Green Product is subject to common concern.
The many employings of traditional technology add glass fibre to improve its tensile strength, flexural strength and modulus in engineering resin, but not ideal to the optimization of its resistance toheat, flame retardant properties aspect, can not meet application requiring.Therefore, need further to improve to improve its over-all properties.
Summary of the invention
The object of this invention is to provide a kind of ceramic fiber and strengthen flame-retardant PBT/PET alloy and preparation method thereof, to overcome the defect that prior art exists, on the basis of adding a small amount of ceramic fiber, add dispersion agent, improve the dispersion continuous uniform stability of ceramic fiber; Development Composite environmental-friendflame flame retardant, gives the mechanical property of material excellence, environmental protection flame retardant performance and antioxygen words index.
For solving the problems of the technologies described above, the technical scheme that the invention adopts is: a kind of ceramic fiber strengthens flame-retardant PBT/PET alloy, percentage its be made up of following component:
Wherein said PET resin is for being polyethylene terephthalate, and its limiting viscosity is 0.6-1.2dL/g.
Preferably, a kind of ceramic fiber strengthens flame-retardant PBT/PET alloy, percentage its be made up of following component:
A kind of ceramic fiber strengthens flame-retardant PBT/PET alloy, percentage its be made up of following component:
Wherein said PET resin is polyethylene terephthalate, and its limiting viscosity is 0.8-1.0dL/g.
The limiting viscosity of described PBT is 0.8-1.2dL/g.
Described ceramic fiber is the ceramic fiber of high temperature (HT) type, Fibre diameter 2 ~ 4 microns.
Described fire retardant is one or more the mixture in nano-aluminum hydroxide, nano-sized magnesium hydroxide, micron aluminium hydroxide and micron magnesium hydroxide.
Described compatilizer is m3002R.
Described oxidation inhibitor is antioxidant 1010.
Described dispersion agent Vltra tears and or polyacrylamide in the mixture of any one or two kinds.
Another object of the present invention is to provide the preparation method that a kind of ceramic fiber strengthens flame-retardant PBT/PET alloy, and it is characterized in that, concrete steps are as follows:
1) take raw material according to the weight ratio of claim 1, PET, PBT resin and fire retardant, compatilizer, oxidation inhibitor, dispersion agent are fully mixed in advance in high speed mixer, obtains blend composition;
2) by step 1) in gained blend composition add length-to-diameter ratio for (32 ~ 40): 1, extrusion temperature is 180-220 DEG C, engine speed is in the Strong shear twin screw extruder of 300-500rpm, evenly add ceramic fiber by side direction spout simultaneously, melt extrude, after tie rod, cooling, pelletizing, drying, obtain the finished product.
The advantage that the invention has and positively effect are: the present invention adopts ceramic fiber to substitute traditional glass fibre, low-fiber interpolation usage quantity is fallen, development composite halogen-free environmental protection fire retarding agent, the material provided has excellent mechanical mechanics property, the environmental protection flame retardant performance simultaneously improving alloy material and oxygen index, reduce the use cost of material, electric, household electrical appliance and auto industry field are with a wide range of applications.
Embodiment
Below in conjunction with specific embodiment, further detailed, clear, complete explanation is done to the present invention.
Material selected in the embodiment of the present invention is:
PBT resin adopts the PBT 1100-211M product of Changchun chemical industry (Jiangsu) company limited;
The PET SB500 product that PET resin adopts Yizheng Fiber Optical plant to produce;
Ceramic fiber is that Rocks in Luanping, Hebei Province Ao Tesiding Industrial Co., Ltd produces, and specification is the ceramic fiber of high temperature (HT) type, Fibre diameter 2 ~ 4 microns;
In fire retardant, nano-aluminum hydroxide, nano-sized magnesium hydroxide, micron aluminium hydroxide and micron magnesium hydroxide are produced by Changchun Inst. of Applied Chemistry, Chinese Academy of Sciences;
Compatilizer is that Shanghai Yi Chen chemical materials company limited produces m3002R;
Oxidation inhibitor is the antioxidant 1010 that Ningbo Han Han standing grain Chemical Co., Ltd. produces;
Dispersion agent is HPMC or PAM that Shandong Rui Tai Chemical Co., Ltd. produces.
The formula of embodiment 1-5 and comparative example 1-2 is in table 1.
Table 1 embodiment and comparative example formula table
The ceramic fiber of each embodiment and comparative example strengthens the preparation method of flame-retardant PBT/PET alloy, and concrete steps are as follows:
1) take raw material by embodiment and the red weight ratio of comparative example, PET, PBT resin are fully mixed 3.5min in advance with fire retardant, compatilizer, oxidation inhibitor, dispersion agent in high speed mixer, obtains blend composition;
2) by step 1) in gained blend composition add length-to-diameter ratio for (32 ~ 40): 1, extrusion temperature is 180-220 DEG C, engine speed is in the Strong shear twin screw extruder of 300-500rpm, evenly add ceramic fiber by side direction spout simultaneously, melt extrude, after tie rod, cooling, pelletizing, drying, obtain the finished product.
Embodiment product is carried out various performance test, and performance test standard is in table 2:
Table 2 performance test standard
Performance perameter Testing standard Unit
Tensile strength ISO 527-2 MPa
Flexural strength ISO 178 MPa
Modulus in flexure ISO 178 MPa
Notched Izod impact strength ISO 180 KJ/m 2
Heat-drawn wire ISO 75-1 ℃(1.82MPa)
Flame retardant properties UL 94 --
The performance test data contrast table of the corresponding formula in embodiment and comparative example:
Table 3 performance test data contrast table
Comparative example 1 is glass fibre as the contrast of material property during enhancement component and embodiment 1, drawn by correlation data: when addition is identical, the flame retardant properties of adding ceramic fiber is obviously better than comparative example 1, it is better than adding the reinforced effects of glass fibre to PBT/PET alloy material that interpolation ceramic fiber is described, meanwhile, the material mechanical performance adding ceramic fiber have also been obtained reinforcement.
Comparative example 2 is the contrasts without PBT/PET alloy material and embodiment 1 during dispersion agent, drawn by correlation data: greatly reduce without the reinforced effects of material during dispersion agent, visible dispersion agent plays a very important role the enhancement of ceramic fiber to PBT/PET alloy material, when without dispersion agent, ceramic fiber in the material dispersion effect is poor, has had a strong impact on reinforced effects.
Above an embodiment of the invention has been described in detail, but described content being only the preferred embodiment of the invention, the practical range for limiting the invention can not being considered to.All equalization changes done according to innovation and creation application range with improve, within the patent covering scope that still all should belong to the invention.

Claims (9)

1. ceramic fiber strengthen flame-retardant PBT/PET alloy, it is characterized in that, percentage its be made up of following component:
Wherein said PET resin is for being polyethylene terephthalate, and its limiting viscosity is 0.6-1.2dL/g.
2. ceramic fiber strengthen flame-retardant PBT/PET alloy, it is characterized in that, percentage its be made up of following component:
Wherein said PET resin is polyethylene terephthalate, and its limiting viscosity is 0.8-1.0dL/g.
3. ceramic fiber according to claim 1 strengthens flame-retardant PBT/PET alloy, and it is characterized in that, the limiting viscosity of described PBT is 0.8-1.2dL/g.
4. ceramic fiber according to claim 1 strengthens flame-retardant PBT/PET alloy, and it is characterized in that, described ceramic fiber is the ceramic fiber of high temperature (HT) type, Fibre diameter 2 ~ 4 microns.
5. ceramic fiber according to claim 1 strengthens flame-retardant PBT/PET alloy, and it is characterized in that, described fire retardant is one or more the mixture in nano-aluminum hydroxide, nano-sized magnesium hydroxide, micron aluminium hydroxide and micron magnesium hydroxide.
6. ceramic fiber according to claim 1 strengthens flame-retardant PBT/PET alloy, and it is characterized in that, described compatilizer is m3002R.
7. ceramic fiber according to claim 1 strengthens flame-retardant PBT/PET alloy, and it is characterized in that, described oxidation inhibitor is antioxidant 1010.
8. ceramic fiber according to claim 1 strengthens flame-retardant PBT/PET alloy, described dispersion agent Vltra tears and or polyacrylamide in the mixture of any one or two kinds.
9. ceramic fiber as claimed in claim 1 strengthens a preparation method for flame-retardant PBT/PET alloy, and it is characterized in that, concrete steps are as follows:
1) take raw material according to the weight ratio of claim 1, PET, PBT resin and fire retardant, compatilizer, oxidation inhibitor, dispersion agent are fully mixed in advance in high speed mixer, obtains blend composition;
2) by step 1) in gained blend composition add length-to-diameter ratio for (32 ~ 40): 1, extrusion temperature is 180-220 DEG C, engine speed is in the Strong shear twin screw extruder of 300-500rpm, evenly add ceramic fiber by side direction spout simultaneously, melt extrude, after tie rod, cooling, pelletizing, drying, obtain the finished product.
CN201410789244.2A 2014-12-17 2014-12-17 Ceramic fiber reinforced flame retardant PBT/PET alloy and preparation method thereof Pending CN104497501A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105440595A (en) * 2015-11-28 2016-03-30 惠州卫生职业技术学院 PBT (polybutylene terephthalate) plastic and preparation process thereof
CN108623905A (en) * 2018-04-04 2018-10-09 长兴天晟能源科技有限公司 A kind of preparation method of ABS modified materials
CN109986851A (en) * 2019-01-22 2019-07-09 东莞市昱懋纳米科技有限公司 A kind of preparation method of insulating materials
US11364666B2 (en) 2018-10-09 2022-06-21 Shpp Global Technologies B.V. Thermoplastic compositions having high stiffness and methods of making them

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102108186A (en) * 2009-12-28 2011-06-29 崔贵府 Ceramic fiber-containing thermoplastic polyester complex and preparation method thereof
CN103003359A (en) * 2010-06-29 2013-03-27 沙伯基础创新塑料知识产权有限公司 Flame resistant polyester compositions, method of manufacture, and articles thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102108186A (en) * 2009-12-28 2011-06-29 崔贵府 Ceramic fiber-containing thermoplastic polyester complex and preparation method thereof
CN103003359A (en) * 2010-06-29 2013-03-27 沙伯基础创新塑料知识产权有限公司 Flame resistant polyester compositions, method of manufacture, and articles thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105440595A (en) * 2015-11-28 2016-03-30 惠州卫生职业技术学院 PBT (polybutylene terephthalate) plastic and preparation process thereof
CN105440595B (en) * 2015-11-28 2018-02-16 惠州卫生职业技术学院 A kind of PBT plastic and its preparation technology
CN108623905A (en) * 2018-04-04 2018-10-09 长兴天晟能源科技有限公司 A kind of preparation method of ABS modified materials
US11364666B2 (en) 2018-10-09 2022-06-21 Shpp Global Technologies B.V. Thermoplastic compositions having high stiffness and methods of making them
CN109986851A (en) * 2019-01-22 2019-07-09 东莞市昱懋纳米科技有限公司 A kind of preparation method of insulating materials

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