CN103819863B - A kind of automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics and preparation method thereof - Google Patents
A kind of automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics and preparation method thereof Download PDFInfo
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- CN103819863B CN103819863B CN201410075087.9A CN201410075087A CN103819863B CN 103819863 B CN103819863 B CN 103819863B CN 201410075087 A CN201410075087 A CN 201410075087A CN 103819863 B CN103819863 B CN 103819863B
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Abstract
The invention discloses a kind of automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics and preparation method thereof.Described automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics, including following components in parts by weight: ASA resin 100 parts, PC resin 20 40 parts, 15 35 parts of glass fibre, metallic fiber 10 20 parts, coupling agent 15 parts, heat stabilizer 0.1 5 parts.Production cost of the present invention is low, good processability, halogen-free flameproof fiber-reinforcing effect are good and environmental friendliness.The automotive upholstery of present invention high heat resistance fiber reinforcement ASA/PC plastics, are especially suitable for various automotive upholstery.
Description
Technical field
The invention belongs to chemical material technical field, be specifically related to a kind of modified ASA/PC plastics and system thereof
Preparation Method, particularly relates to a kind of automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics and preparation thereof
Method.
Background technology
Acrylicstyrene-acrylonitrile, English name: AcrylonitrileStyreneAcrylatecopolymer,
It is abbreviated as ASA resin, is by acrylonitrile (acrylonitrile), styrene (Styrene), acrylate
(Acrylate) ternary graft copolymer formed, it is with polyacrylate as main chain, with acrylonitrile,
The non-crystalline type polymer of styrene monomer graft copolymerization.ASA resin early than 1962 by Germany
BASF AG's industrialized production, subsequently FDAC chemical conversion also achieve industrialized production, at present,
ASA resin is one of major product of GE company of the U.S..
ASA is a kind of opaque Yellow amorphous polymer, and nontoxic odorless, anti-flammability own reaches
UL94HB level, hot strength is 38-48MPa, and under 1.83MPa load, heat distortion temperature is 85-105
DEG C, can use at-20~75 DEG C for a long time, there is preferable environmental stress crack resistance, simultaneously oil resistant, resistance to
Hydrochloric acid solution, the bronsted lowry acids and bases bronsted lowry of resistance to alkene, but it is weak to esters, ketone, aromatics, chloro class and alcohols.
ASA resin is compared with ABS resin, and it does not contains double bond, therefore can support ultraviolet radiation resisting
Under the degraded, aging and fade that causes, simultaneously work in-process can the effect of heat-resisting oxygen, prevent from decomposing and becoming
Look.Therefore one of kind that during ASA plastic becomes plastics, weatherability is best, its ageing resistace compares ABS
Plastics are high more than 10 times.The many advantages having due to ASA, the most progressively at industrial circle by extensively
Application.Variously-shaped automotive upholstery can be easily processed into by Shooting Technique, such as hand at automotive field
Casing inner cover plate, gloves hopper, instrument board, panel parcel tray etc..
Major part automobile component all with injection molding forming method process, the advantage of ASA resin be impact resilience,
Sound-proofing, scratch-resistant are more preferable, more more attractive than PP, are particularly well-suited to horizontal impact resilience and use temperature relatively
For strict parts.ASA resin can be used for Che Nei and car outer enclosure, steering wheel, oil guide pipe and handle
With widgets such as buttons, outside car, include front radiator grille and lampshade etc..ASA resin is easily worked,
Processing dimension stability and lustrous surface are good, easy application, coloring, it is also possible to carry out spray metal, electricity
Plating, welding and the suitability for secondary processing such as bonding, can be widely applied to field of electronics, do including various
Public affairs and consumer electronics/electrical equipment, office electrical equipment includes electronic data processing machine, office equipment.
PC refers to Merlon, is the high molecular polymer containing carbonate group in strand, according to ester group
Structure can be divided into the polytypes such as aliphatic, aromatic series, aliphatic-aromatic.Wherein due to aliphatic
Relatively low with the mechanical performance of aliphatic-aromatic Merlon, thus limit it in terms of engineering plastics
Application.The industrialized production that only had at present what aromatic copolycarbonate obtained.Due on polycarbonate structure
Particularity, has become the general engineering plastic that in five large-engineering plastics, growth rate is the fastest.
Heat endurance and the thermal shock resistance of ASA resin are not so good.These shortcomings seriously limit ASA
The application of resin.
Thermal shock resistance, refers to that material, when bearing dramatic temperature change, evaluates the important finger of its resisting breakage ability
Mark.Material behavior is its major influence factors, such as the thermal coefficient of expansion of material, thermal conductivity factor, springform
Amount, material inherent strength, fracture toughness etc..In general, thermal coefficient of expansion is the least, and material is because of temperature
The Volume Changes changed and cause is little, and the corresponding temperature stress produced is little, and thermal shock resistance is the best;Thermal conductivity
Greatly, the temperature difference of material internal is the least, the temperature difference stress difference caused is the least, and thermal shock resistance is the best;Material
Inherent strength is the highest, bears thermal stress and the intensity that will not destroy is the biggest, good thermal shock;Elastic modelling quantity
The biggest, elasticity is the least, and material generation elastic deformation is less and can not alleviate and discharge thermal stress, to heat resistanceheat resistant
Pinking is unfavorable.
The new crackle that material produces in thermal shock, and new crackle extend with original crack cause cracking,
The situations, referred to as Thermal-shock Damage such as peeling, fracture.Thermal-shock Damage is the result of thermal stress effect.Material exists
During temperature change, it is thermal stress that deformation is suppressed produced stress.Different heterogeneous of linear expansion coefficient
Object is when temperature change, when the object of homogeneous thermal expansion is by thermograde effect, and during phase transformation,
Thermal stress will be produced.Thermal stress is directly proportional to springform tribute and the elastic strain of material, and elastic strain
Equal to linear expansion coefficient and the product of temperature change.The thermal shock resistance of ASA resin is unsatisfactory, needs
Improving makes it be applied to more field.
Summary of the invention
For above-mentioned deficiency present in prior art, one of the technical problem to be solved provides
A kind of automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics, have good heat endurance and heat
Shock resistance.
The two above-mentioned automotive upholstery high heat resistance fiber reinforcements of offer of the technical problem to be solved
The preparation method of ASA/PC plastics.
The present invention seeks to be achieved through the following technical solutions:
A kind of automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics, including the group of following weight parts
Point: ASA resin 100 parts, PC resin 20-40 part, glass fibre 15-35 part, metallic fiber 10-20
Part, coupling agent 1-5 part, heat stabilizer 0.1-5 part.
In the present invention:
Described glass fibre, is called for short glass, English entitled: glassfiber or fiberglass, english abbreviation
For GF, No. CAS: 14808-60-7, glass fibre is higher than organic fiber heatproof, does not fires, anti-corruption, every
Heat, sound-proofing good (particularly mineral wool), tensile strength is high, electrical insulating property good (such as alkali-free glass fibre).
Can be used for manufacturing the goods such as reinforced plastics as reinforcing material.The ASA/PC plastics of glass fiber reinforcement,
There is more preferable hot strength, bending modulus and notch impact strength.
Glass fibre be mainly composed of silica, aluminum oxide, calcium oxide, boron oxide, magnesia,
Sodium oxide molybdena etc., according to the number of alkali content in glass, can be divided into alkali-free glass fibre (sodium oxide molybdena 0%~2%,
Belong to aluminium borosilicate glass), (sodium oxide molybdena 8%~12% belongs to the sodium of boracic or not boracic to medium-alkali glass fibre
Calcium-silicate glass) and high alkali glass fibre (sodium oxide molybdena more than 13% belongs to soda lime glass).
Glass fibre presses form and length, can be divided into continuous fiber, staple fibre and mineral wool;By glass
Composition, can be divided into alkali-free, chemically-resistant, alkali high-alkali, middle, high intensity, high elastic modulus and alkali resistant glass
Fiber etc..
Different types of glass fibre can be selected, it is also possible to select several according to the actual demand of user
Plant the mixture of glass fibre.
In the present invention, it is preferred to, using alkali-free glass fibre, i.e. E glass fibre, alkali metal aoxidizes
The glass fibre that thing content is low.The concrete content of alkali metal oxide is not more than 0.5%.
Described metallic fiber, including stainless steel fibre, carbon steel fiber, cast fiber, copper fiber, aluminium fibre
The metal fibre that one or more in dimension, nickel fiber, Aludirome fiber, high temperature alloy fiber are compounding
Dimension etc..
A diameter of 20-300 μm of described metallic fiber, a length of 2-30mm.
It is preferably aluminum fiber, nickel fiber or the compound of the two.
As it is further preferred that automotive upholstery high heat resistance fiber reinforcement ASA/PC of the present invention
Plastics, including following components in parts by weight: ASA resin 100 parts, PC resin 20-40 part, alkali-free glass
Fiber 15-35 part, aluminum metal fiber 4-8 part, nickel fiber 6-12 part, coupling agent 1-5 part, heat stabilizer 0.1-5
Part.
In the present invention, described heat stabilizer, preferably it is made up of following components in parts by weight: tin dilaurate
Dibutyl tin 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl phenyl) ester 20-40 part,
1,3-diphenyl-1,3-propanedione 5-15 part.
By dibutyl tin laurate 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl benzene
Base) ester 20-40 part 1,3-diphenyl-1,3-propanedione 5-15 part is uniformly mixed, and can be prepared by described
Heat stabilizer.
In the present invention, described coupling agent, preferably γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicon
Alkane or isobutyl triethoxy silane.
Present invention also offers the preparation of above-mentioned automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics
Method, it comprises the following steps:
(1) weigh ASA resin, PC resin and the heat stabilizer being dried after processing by proportioning, fill at a high speed
After dividing mixing 2-5 minute, add the main spout of double screw extruder;
(2) glass fibre and metallic fiber are weighed by proportioning, after carrying out surface process with coupling agent, by it
Add from the side spout of double screw extruder, the rotating speed controlling double screw extruder exists
300-400rpm, temperature is at 160-190 DEG C, by double screw extruder extruding pelletization.
Obviously, in the present invention for improving other performances of product, it is also possible to add other adaptively and help
Agent, such as fire retardant, lubricant, light stabilizer, antioxidant, nucleator, plasticizer, colouring agent and anti-
Electrostatic agent etc..
In the present invention,
γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, another name: silane coupler KH-560;English
Literary fame claims Silane coupler KH-560, CAS NO. to be 2530-83-8.No. EINECS is
219-784-2, molecular formula is C9H20O5SI, molecular weight is 236.34.
Isobutyl triethoxy silane, English name: Triethoxyisobutylsilane;Molecular formula is
C10H24O3Si;Molecular weight is 220.38;No. CAS is: 17980-47-1;No. EINECS is 402-810-3.
Dibutyl tin laurate, English name: Dibutyltin dilaurate, No. CAS: 77-58-7;EC
Number it is 201-039-8;Linear formula is (CH3CH2CH2CH2)2Sn[OCO(CH2)10CH3]2;Molecule
Amount is 631.57.
Calcium laurate, English name: Calcium Laurate;Molecular formula: Ca [CH3 (CH2) 10COO] 2
H2O。
Tricresyl phosphite (nonyl phenyl) ester, English name: 4-nonyl-phenol phosphite, abbreviation
For TNPP, CAS:3050-88-2, molecular formula: C45H69O3P, molecular weight: 689.01.
1,3-diphenyl-1,3-propanedione, English name: Dibenzoylmethane dibromide;
2,2-Dibromo-1,3-diphenyl-1,3-propanedione;Molecular formula: C15H10Br2O2, No. CAS is
16619-55-9。
Inventor is found by great many of experiments, mixed and modified by glass fibre and metallic fiber, ASA tree
The plastics thermal shock resistance that fat is made is significantly improved, especially alkali-free glass fibre, aluminum fiber, nickel
The fiber reinforcement ASA/PC plastics that fiber is compounding, hot anti-seismic performance improves notable, the stretching to plastics simultaneously
The aspects such as intensity, bending strength, bending modulus and notch impact strength also have certain humidification.
It addition, research finds, by dibutyl tin laurate, calcium laurate, tricresyl phosphite (nonyl benzene
Base) ester, 1,3-diphenyl-1, four kinds of components of 3-propanedione carry out the most compounding use, and heat endurance substantially increases
By force, the heat endurance enhancing effect particular for ASA/PC plastics is more excellent, draws high intensity, bending by force
Degree, bending modulus and notch impact strength the most relatively meet requirement, and its mechanism need inventor and grinds further
Study carefully discussion.
The hot shock resistance of this product and heat endurance are the most excellent, and preparation technology is simple, and product cost is low,
The combination property of product is more excellent.
The automotive upholstery of present invention high heat resistance fiber reinforcement ASA/PC plastics, can be light by Shooting Technique
Easily it is processed into variously-shaped part, can be used for making automobile inside gadget.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.Selected ASA resin in the embodiment of the present invention
The ASA777K produced for BASF Aktiengesellschaft.
Embodiment 1
Each thermal stabilizer component is weighed according to embodiment 1 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 1;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 1.
Table 1: the ASA/PC plastic heat stabilizer formula table unit of embodiment 1-7: kilogram
Embodiment 2
Each thermal stabilizer component is weighed according to embodiment 2 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 2;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 2.
Embodiment 3
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 3;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 3.
Embodiment 4
Each thermal stabilizer component is weighed according to embodiment 4 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 4;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 4.
Embodiment 5
Each thermal stabilizer component is weighed according to embodiment 5 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 5;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 5.
Embodiment 6
Each thermal stabilizer component is weighed according to embodiment 6 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 6;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 6.
Embodiment 7
Each thermal stabilizer component is weighed according to embodiment 7 data corresponding in table 1, after being sufficiently mixed,
Compound heat stabilizer to embodiment 7;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 1 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh alkali-free glass fibre 15 kilograms and aluminum fiber 15 kilograms, with 2 kilograms of γ-(2,3-epoxies third
Oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side spout of double screw extruder
Adding, the rotating speed controlling double screw extruder at 190 DEG C, passes through twin-screw extrusion in 300rpm, temperature
Machine extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics of embodiment 7.
Test case 1
Traditional performance and heat endurance to the ASA/PC plastics of embodiment 1-7 are tested, test knot
Fruit is shown in Table 2.
Table 2: the ASA/PC plastics traditional performance of embodiment 1-7 and heat stability testing table
Hot strength/Mpa | Notch impact strength/KJ/m2 | Bending strength/Mpa | Bending modulus/Mpa | Heat distortion temperature/DEG C | |
Embodiment 1 | 47.1 | 21.0 | 62.8 | 2312 | 140 |
Embodiment 2 | 44.8 | 19.3 | 64.4 | 2281 | 137 |
Embodiment 3 | 50.7 | 20.2 | 61.2 | 2255 | 146 |
Embodiment 4 | 46.3 | 18.5 | 60.1 | 2215 | 128 |
Embodiment 5 | 48.8 | 20.4 | 63.5 | 2300 | 114 |
Embodiment 6 | 43.0 | 17.0 | 59.4 | 2198 | 120 |
Embodiment 7 | 46.9 | 19.4 | 61.8 | 2205 | 110 |
The heat endurance of the ASA/PC plastics of embodiment 1-7 is tested, found that embodiment 1-7
The ASA/PC plastics prepared significantly improve heat distortion temperature, and especially embodiment 1-3 employs February
Dilaurylate 10-30 part, calcium laurate 30-60 part, tricresyl phosphite (nonyl phenyl) ester 20-40
Part, 1,3-diphenyl-1, the compounding compound heat stabilizer of making of 3-propanedione 5-15 part, thermal stability carries
Height becomes apparent from, and the ASA/PC plastics that embodiment 1-7 prepares simultaneously maintain good traditional performance.
Embodiment 8
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Various fibre fractionation is weighed, with 2 kilograms of γ-(2,3-according to embodiment 8 data corresponding in table 3
Epoxy the third oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side of double screw extruder
Spout adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, by double spiral shells
Bar extruder extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC of embodiment 8
Plastics.
Table 3: the ASA/PC plastic optical fibre formula table unit of embodiment 8-12 and comparative example 1-2: kilogram
Embodiment 8 | Embodiment 9 | Embodiment 10 | Embodiment 11 | Embodiment 12 | Comparative example 1 | Comparative example 2 | |
Alkali-free glass fibre | 15 | 15 | 15 | 15 | 15 | / | 29 |
Aluminum fiber | 6 | / | 14 | 6 | / | 6 | / |
Nickel fiber | 8 | 14 | / | / | 8 | 8 | / |
Copper fiber | / | / | / | / | 6 | 7 | / |
Stainless steel fibre | / | / | / | 8 | / | 8 | / |
The diameter of the metallic fiber used in the embodiment of the present invention is 20-300 μm, a length of
2-30mm。
Embodiment 9
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Various fibre fractionation is weighed, with 2 kilograms of γ-(2,3-according to embodiment 9 data corresponding in table 3
Epoxy the third oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side of double screw extruder
Spout adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, by double spiral shells
Bar extruder extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC of embodiment 9
Plastics.
Embodiment 10
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Various fibre fractionation is weighed, with 2 kilograms of γ-(2,3-according to embodiment 10 data corresponding in table 3
Epoxy the third oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side of double screw extruder
Spout adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, by double spiral shells
Bar extruder extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement of embodiment 10
ASA/PC plastics.
Embodiment 11
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Various fibre fractionation is weighed, with 2 kilograms of γ-(2,3-according to embodiment 11 data corresponding in table 3
Epoxy the third oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side of double screw extruder
Spout adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, by double spiral shells
Bar extruder extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement of embodiment 11
ASA/PC plastics.
Embodiment 12
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Various fibre fractionation is weighed, with 2 kilograms of γ-(2,3-according to embodiment 12 data corresponding in table 3
Epoxy the third oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side of double screw extruder
Spout adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, by double spiral shells
Bar extruder extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement of embodiment 12
ASA/PC plastics.
Comparative example 1
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Weigh various metallic fiber component according to comparative example 1 data corresponding in table 3, with 2 kilograms of γ-
After (2,3-epoxy the third oxygen) propyl trimethoxy silicane carries out surface process, by them from twin-screw extrusion
The side spout of machine adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, logical
Cross double screw extruder extruding pelletization, i.e. obtain the automotive upholstery high heat resistance fiber reinforcement of comparative example 1
ASA/PC plastics.
Comparative example 2
Each thermal stabilizer component is weighed according to embodiment 3 data corresponding in table 1, after being sufficiently mixed,
To compound heat stabilizer;
Take ASA resin 100 kilograms, PC resin 30 parts and the compounding heat of embodiment 3 being dried after processing
Stabilizer 1 kilogram, after being sufficiently mixed 5 minutes at a high speed, adds the main spout of double screw extruder;
Alkali-free glass fibre is weighed, with 2 kilograms of γ-(2,3-according to comparative example 2 data corresponding in table 3
Epoxy the third oxygen) after propyl trimethoxy silicane carries out surface process, by them from the side of double screw extruder
Spout adds, and the rotating speed of control double screw extruder is at 300rpm, and temperature is at 190 DEG C, by double spiral shells
Bar extruder extruding pelletization, i.e. obtains the automotive upholstery high heat resistance fiber reinforcement ASA/PC of comparative example 2
Plastics.
Test case 2
Traditional performance and hot anti-seismic performance to the ASA/PC plastics of embodiment 8-12 and comparative example 1-2 enter
Row test, test result is shown in Table 4.Test condition is: low temperature-40 DEG C, 1 hour time, high temperature 140
DEG C, 1 hour time, high/low temperature circulation primary is a cycle, until standard inserts occurs triumphant profit phenomenon
Logger cycle-index, cycle-index is the highest, and the thermal shock resistance of material is the best.
Table 4: the ASA/PC plastics traditional performance of embodiment 8-12 and comparative example 1-2 and the test of hot anti-seismic performance
Table
The hot anti-seismic performance of the ASA/PC plastics of embodiment 8-12 and comparative example 1-2 is tested, by
Test result in table 4, it has been found that the high/low temperature circulation of the ASA/PC plastics that embodiment 8-12 prepares
Cycle significantly improves compared to comparative example, significantly enhances hot anti-seismic performance, especially embodiment 8 and uses
The compounding fiber reinforcement ASA/PC plastics of alkali-free glass fibre, aluminum fiber and nickel fiber, not only heat is anti-
Shock stability significantly improves, and its hot strength, notch impact strength, bending strength, bending modulus
All improve compared to comparative example 1-2 Deng traditional performance.
Therefore, the high heat resistance fiber reinforcement ASA/PC plastics of the present invention can significantly improve heat distortion temperature,
There is good hot shock resistance, can be as the material of Good Heat-resistance, and preparation technology is simple, produces
Product low cost, the combination property of product is more excellent.Add to the property of may also adapt to other auxiliary agents, as fire-retardant
Agent, lubricant, light stabilizer, antioxidant, nucleator, plasticizer, colouring agent and antistatic additive etc.,
In order to improve other aspect performances.
The automotive upholstery of present invention high heat resistance fiber reinforcement ASA/PC plastics, can use Shooting Technique
It is easily processed into variously-shaped part, can be used for making automobile inside gadget.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited to
In this, any those of ordinary skill in the art, can be without in the technical scope that disclosed herein
Change that creative work is expected or replacement, all should contain within protection scope of the present invention.Therefore,
Protection scope of the present invention should be as the criterion with the protection domain that claims are limited.
Claims (6)
1. automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics, it is characterised in that include
Following components in parts by weight: ASA resin 100 parts, PC resin 20-40 part, glass fibre 15-35
Part, metallic fiber 10-20 part, coupling agent 1-5 part, heat stabilizer 0.1-5 part, described heat stabilizer,
Be made up of following components in parts by weight: dibutyl tin laurate 10-30 part, calcium laurate 30-60 part,
Tricresyl phosphite (nonyl phenyl) ester 20-40 part, 1,3-diphenyl-1,3-propanedione 5-15 part.
2. automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics as claimed in claim 1, its
Being characterised by, described glass fibre is alkali-free glass fibre.
3. automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics as claimed in claim 1, its
Being characterised by, described metallic fiber is aluminum fiber, nickel fiber or the compound of the two.
4. automotive upholstery high heat resistance fiber reinforcement ASA/PC plastics as claimed in claim 1, its
It is characterised by, including following components in parts by weight: ASA resin 100 parts, PC resin 20-40 part,
Alkali-free glass fibre 15-35 part, aluminum metal fiber 4-8 part, nickel fiber 6-12 part, coupling agent 1-5 part,
Heat stabilizer 0.1-5 part.
5. the high heat resistance fiber reinforcement of the automotive upholstery as according to any one of claim 1-4
ASA/PC plastics, it is characterised in that: described coupling agent is γ-(2,3-epoxy the third oxygen) propyl group trimethoxy
Base silane or isobutyl triethoxy silane.
6. the high heat resistance fiber reinforcement of the automotive upholstery as according to any one of claim 1-5
The preparation method of ASA/PC plastics, it is characterised in that comprise the following steps:
(1) weigh ASA resin, PC resin and the heat stabilizer being dried after processing by proportioning, fill at a high speed
After dividing mixing 2-5 minute, add the main spout of double screw extruder;
(2) glass fibre and metallic fiber are weighed by proportioning, after carrying out surface process with coupling agent, by it
Add from the side spout of double screw extruder, the rotating speed controlling double screw extruder exists
300-400rpm, temperature is at 160-190 DEG C, by double screw extruder extruding pelletization.
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CN106751652B (en) * | 2016-11-14 | 2018-09-28 | 中山市大亮彩塑胶新材料有限公司 | A kind of bloom makrolon adds fiber composite material |
CN107163538A (en) * | 2017-06-28 | 2017-09-15 | 合肥博之泰电子科技有限公司 | A kind of phone housing plastics and preparation method thereof |
CN107759914A (en) * | 2017-10-19 | 2018-03-06 | 中广核俊尔(上海)新材料有限公司 | A kind of automobile-used modified ASA material and preparation method thereof |
CN112480563A (en) * | 2020-11-27 | 2021-03-12 | 武汉金发科技有限公司 | High-weather-resistance flame-retardant reinforced ASA material and preparation method and application thereof |
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US3891719A (en) * | 1972-12-06 | 1975-06-24 | Bayer Ag | Thermoplastic moulding compositions of a polycarbonate and a graft copolymer of styrene and acrylonitrile on an acrylic acid ester polymer |
CN101486825A (en) * | 2008-01-17 | 2009-07-22 | 深圳市亚塑科技有限公司 | Preparation of weather resistant PC and ASA copolymer alloy |
CN102181133A (en) * | 2011-01-27 | 2011-09-14 | 上海锦湖日丽塑料有限公司 | Metal fiber reinforced polybutylene terephthalate (PBT) resin and preparation method thereof |
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