CN104487645B - Fire-resistant door core and fire resistant doorsets - Google Patents

Fire-resistant door core and fire resistant doorsets Download PDF

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Publication number
CN104487645B
CN104487645B CN201380034441.7A CN201380034441A CN104487645B CN 104487645 B CN104487645 B CN 104487645B CN 201380034441 A CN201380034441 A CN 201380034441A CN 104487645 B CN104487645 B CN 104487645B
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CN
China
Prior art keywords
fire
resistant
gypsum base
base
central plate
Prior art date
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Application number
CN201380034441.7A
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Chinese (zh)
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CN104487645A (en
Inventor
埃文·R·丹尼尔斯
乔纳森·纽顿
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INTELLECTUAL GORILLA B V
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INTELLECTUAL GORILLA BV
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Priority claimed from US13/538,828 external-priority patent/US9243444B2/en
Application filed by INTELLECTUAL GORILLA BV filed Critical INTELLECTUAL GORILLA BV
Publication of CN104487645A publication Critical patent/CN104487645A/en
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Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/82—Flush doors, i.e. with completely flat surface
    • E06B3/822—Flush doors, i.e. with completely flat surface with an internal foursided frame
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00—Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/10—Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
    • E06B5/16—Fireproof doors or similar closures; Adaptations of fixed constructions therefor
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7019—Door leaves characterised by the filling between two external panels of corrugated type
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7038—Door leaves characterised by the filling between two external panels made from a slurry
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7042—Door leaves characterised by the filling between two external panels with a fire retardant layer
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B2003/7049—Specific panel characteristics
    • E06B2003/7051—Specific panel characteristics of layered construction involving different materials
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B2003/7059—Specific frame characteristics
    • E06B2003/709—Frame parts being attached to both sides of the panel which extends till the door edge
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B3/7017—Door leaves characterised by the filling between two external panels of grating type
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49616—Structural member making
    • Y10T29/49623—Static structure, e.g., a building component
    • Y10T29/49629—Panel

Abstract

A kind of fire resistant doorsets, including core, the first decoration panel and the second decoration panel.Described core includes: (a) fire-resistant central plate, it has bottom, top, the first side, the second side, the first end and the second end, wherein said fire-resistant central plate is made up of the first refractory material, and (b) extrudes fire-resistant frame, it is attached to the first side of described fire-resistant central plate, the second side, the first end and the second end, and the fire-resistant frame of wherein said extrusion is made by having more highdensity second refractory material than described first refractory material.Described first decoration panel is attached to described fire-resistant central plate and the top of the fire-resistant frame of described extrusion.Described second decoration panel is attached to described fire-resistant central plate and the bottom of the fire-resistant frame of described extrusion.

Description

Fire-resistant door core and fire resistant doorsets
Technical field
This patent disclosure relates generally to a manufacture field, particularly relate to fire-resistant door core and fire resistant doorsets.
Background technology
Have been developed over the many methods for manufacturing fire resistant doorsets and fire-resistant door core and technology for a long time.But these are existing Have the great majority in Technology design can not be well adapted for full-automatic manufacture process.Additionally, the fire resistant doorsets of prior art are high Expensive and need mineral inner core.This inner core can expose in the position that matching plane is crossed and can reduce door because door-plate thickness reduces Intensity.In addition, the alignment of door-plate may need pretty troublesome and after assembling additionally to repair and makes during assembly Square.Accordingly, it would be desirable to a kind of fire resistant doorsets that there are not these defects and fire-resistant door core.
Content of the invention
The door of the present invention provides and obtains necessary fire resistance needed for fire-fighting certification.This fire resistant doorsets include fire-resistant door core, should Fire-resistant door core has the typical sizes that width is 3 feet and 4 feet, and has the length range from 7 feet to 10 feet.Men Xin Thickness can be in the scope from 1.50 inches to 2.00 inches.In some cases, side and the end of fire-resistant door core can install additional Outsourcing bar.In other cases, Expandable strip can be set up between outsourcing bar and fire-resistant door core.
More specifically, the present invention provides a kind of fire resistant doorsets, it includes core, the first decoration panel and the second decoration panel.Institute Stating core to include: (a) fire-resistant central plate, it has bottom, top, the first side, the second side, the first end and the second end, wherein fire-resistant Central plate is made up of the first refractory material, and the fire-resistant frame that (b) extrudes, and it is attached to described the first of fire-resistant central plate Side, described second side, described first end and described second end, wherein the fire-resistant frame of this extrusion is by having than the first refractory material more Highdensity second refractory material is made.First decoration panel is attached to the top of the fire-resistant frame of fire-resistant central plate and extrusion. Second decoration panel is attached to the bottom of the fire-resistant frame of fire-resistant central plate and extrusion.
Additionally, the present invention provides a kind of method manufacturing fire resistant doorsets, including provide core, the first decoration panel is attached to institute State the top of core, and the second decoration panel is attached to the bottom of described core.Described core is provided by following steps, i.e. provides First stile of the fire-resistant frame of extrusion is attached to the first side of fire-resistant central plate by fire-resistant central plate, by the fire-resistant limit of extrusion Second stile of frame is attached to the second side of fire-resistant central plate, and the first crosspiece of the fire-resistant frame of extrusion is attached to resistance to fire center First stile of the first end of plate and the fire-resistant frame of extrusion and the second stile, and the second crosspiece of the fire-resistant frame by extrusion It is attached to the first stile and second stile of the second end of fire-resistant central plate and the fire-resistant frame of extrusion.Fire-resistant central plate has the end Portion, top, the first side, the second side, the first end and the second end.Fire-resistant central plate is made up of the first refractory material.That extrudes is fire-resistant Frame is made by having the second refractory material more highdensity than the first refractory material.
In addition, the present invention also provides a kind of method manufacturing fire resistant doorsets, including provide core, the first decoration panel is attached to The top of described core, and the second decoration panel is attached to the bottom of described core.Described core is provided by following steps, i.e. carries It for having the fire-resistant frame of extrusion of middle part vacancy, is somebody's turn to do with having to fill than the first refractory material of the second refractory material less dense Extrude described vacancy in fire-resistant frame forming fire-resistant central plate, and toast the fire-resistant frame of this extrusion and the first fire proofed wood Material.Extruding fire-resistant frame is provided by following steps, i.e. provides the first stile of the fire-resistant frame of extrusion, by fire-resistant for extrusion frame First crosspiece is attached to extrude the first stile of fire-resistant frame, and the second crosspiece of fire-resistant for extrusion frame is attached to described first Stile, and the second stile extruding fire-resistant frame is attached to extrude the first crosspiece of fire-resistant frame and the second crosspiece.Extrude resistance to Fire frame is made up of the second refractory material.
Describe the present invention referring to the drawings in detail.
Brief description
Above and other advantages of the present invention can be by being better understood with reference to following description with reference to the accompanying drawings, its In:
Fig. 1 is the perspective view of the door core for fire resistant doorsets according to an embodiment of the invention；
Fig. 2 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Fig. 3 A to Fig. 3 D is the section view of the various interfaces of the central plate of door core according to an embodiment of the invention and frame Figure；
Fig. 4 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Fig. 5 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Fig. 6 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Fig. 7 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Fig. 8 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Fig. 9 is the perspective view of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 10 A is the decomposition diagram of the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 10 B is the sectional view of the door core of Figure 10 A；
Figure 11 A is the decomposition diagram of fire resistant doorsets according to an embodiment of the invention；
Figure 11 B is the sectional view of the fire resistant doorsets of Figure 11 A；
Figure 11 C is the sectional view of the alternative form of the fire resistant doorsets of Figure 11 A；
Figure 12 A is the decomposition diagram of fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 12 B is the sectional view of the fire resistant doorsets of Figure 12 A；
Figure 13 A is the decomposition diagram of fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 13 B is the sectional view of the fire resistant doorsets of Figure 13 A；
Figure 13 C is the sectional view of the alternative form of the fire resistant doorsets of Figure 13 A；
Figure 14 A is the decomposition diagram of fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 14 B is the sectional view of the fire resistant doorsets of Figure 14 A；
Figure 14 C is the sectional view of the alternative form of the fire resistant doorsets of Figure 14 A；
Figure 15 A is the decomposition diagram of fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 15 B is the sectional view of the fire resistant doorsets of Figure 15 A；
Figure 16 is the flow chart of the method manufacturing the door core for fire resistant doorsets according to an embodiment of the invention；
Figure 17 is the flow chart of the method manufacturing the door core for fire resistant doorsets in accordance with another embodiment of the present invention；
Figure 18 is the flow chart of the method manufacturing fire resistant doorsets according to an embodiment of the invention.
Detailed description of the invention
Although the manufacture of various embodiments of the present invention discussed further below and use, but it is to be understood that the present invention carries For the enforceable inventive concept of many that can realize in various specific situations.Specific embodiments discussed herein Only explanation manufactures and uses the concrete mode of the present invention, and does not limit the scope of invention.The discussion of this paper relates generally to fire resistant doorsets, It will be appreciated that the design of the present invention is applicable to any kind of door.
The door core of the present invention provides and obtains necessary fire resistance needed for certification.The length and width of fire resistant core will adapt to door The length and width specification of finished product.The typical sizes of fire resistant core is to have the width of 3 feet and 4 feet, and have from 7 feet to The length range of 10 feet.The thickness of door core would generally be 0.125 " (inch) and 1.5 " between.Door manufacturer can use Any complete core design described herein is as the fire resistant core of the fire resistant doorsets of this manufacturer.The fire resistant doorsets made according to The configuration being used and material can have 20-30, the 45th, the 60th, the fire endurance of 90 or 120 minutes.Manufacturer would generally pass through Install last timber on this additional or facing part completes a finished product to provide the aesthetic effect of this product.
Referring now to Fig. 1, show the perspective view of the door core 100 for fire resistant doorsets according to an embodiment of the invention. This core 100 includes the fire-resistant frame 104 of fire-resistant central plate 102 and extrusion.Fire-resistant central plate 102 have bottom (not shown), Top the 106th, the first side the 108th, the second side the 110th, the first end 112 and the second end 114.Fire-resistant central plate 102 is by pourable or can First refractory material of extrusion is made.This first refractory material can be by gypsum, water, glass, ceramic material, cellulosic material or fibre Dimension material and one or more bonding agents composition.One nonrestrictive example of this material is limited by StarStone The StarLite product that the company subsidiary of Co., Ltd (E.Khashoggi Industries) permits.Also can be used other Material.Extrude fire-resistant frame 104 and made by having the second refractory material more highdensity than the first refractory material, thus second is resistance to Fire material has holding capacity (as securing member will be attached to the second refractory material and keeps fixing after mounting) and can adopt Shape with expressing technique.This second refractory material can by water, gypsum, cellulosic material or fibrous material, glass, ceramic material with And one or more bonding agents composition.One nonrestrictive example of this material is for by StarStone Co., Ltd The StarStone product that the subsidiary of Co., Ltd (E.Khashoggi Industries) permits.Also other materials can be used Material.Extrude fire-resistant frame 104 to be made up (such as Fig. 1) of a moulded parts of the second refractory material, or by with the second refractory material system Glued or that be fixed together multiple stile and the crosspiece that become make (such as Fig. 4).Extrude fire-resistant frame 104 use binding agent, Securing member or combined process (as entered the first refractory material casting in " mould " being formed by the fire-resistant frame 104 of extrusion) are attached to resistance to First side of fire center's plate 102 the 108th, the second side the 110th, the first end 112 and the second end 114.At the fire-resistant frame 104 of extrusion and resistance to Several examples of the interface between fire center's plate 102 are illustrated in Fig. 3 A to Fig. 3 D.
The appearance and size of described core 100 and other cores, fire-resistant central plate 102 and extrusion are described below with reference to Fig. 2 to Figure 10 Fire-resistant frame 104 will change according to the concrete application manufacturing door core.Typical size includes but is not limited to, fire-resistant central plate 102 and the thickness of the fire-resistant frame 104 of extrusion be 1.5 " to 2.0, " total length of described core 100 be 7 ' (feet) to 10 ', described The overall width of core 100 is 3 ' to 4 ', extrudes the top section of fire-resistant frame 104 and the width of base section (crosspiece) is 1 " extremely 3, " extrude the left half of fire-resistant frame 104 and the width of right half (stile) is 1.0 " to 3 " (such as 1.625 ").
Referring to figs. 2 to Figure 10, core 100 described below and other cores can be made by following steps, i.e. assemble resistance to The 104th, first refractory material casting and is toasted described core 100 in the region being formed by fire-resistant frame 104 by fire frame.Or Person, described core 100 can be made by following steps, i.e. uses expressing technique to make the sheet material of the first refractory material and second fire-resistant The sheet material of material, cuts the sheet material of described second refractory material to make the stile of fire-resistant frame and crosspiece with gang saw, and finishing should The stile of extrusion and crosspiece are being repaiied type or to cut into and have desired smoothness, size and dimension, and by described fire-resistant The stile of frame and crosspiece bond or are fastened to fire-resistant central plate 102.
Referring now to Fig. 2, show the perspective view of the door core 200 for fire resistant doorsets in accordance with another embodiment of the present invention. Described core 200 includes the first fire-resistant central plate 102a, the second fire-resistant central plate 102b and extrudes fire-resistant frame 104.First is resistance to Fire center plate 102a has bottom (not shown), top 106a, the first side 108a, the second side 110a, the first end 112 and the second end 202.Second fire-resistant central plate 102b has bottom (not shown), top 106b, the first side 108b, the second side 110b, the first end 204 and second end 114.First fire-resistant central plate 102a and the second fire-resistant central plate 102b is by pourable or extrudable described First refractory material is made.Extrude fire-resistant frame 104 by having more highdensity described second fire proofed wood than the first refractory material Material is made, thus the second refractory material has holding capacity (as securing member will be attached to the second refractory material and after mounting Keep fixing) and expressing technique can be used to shape.Extrude the center that fire-resistant frame 104 also includes being made up of the second refractory material Crosspiece 206.Extrude fire-resistant frame 104 to be made up (such as Fig. 2) of a moulded parts of the second refractory material, or by with the second fire proofed wood Glued or that be fixed together multiple stile and crosspiece that material is made make (such as Fig. 5).Extrude fire-resistant frame 104 (in including Portion's crosspiece 206) use binding agent, securing member or combined process (as entered the first refractory material casting by the fire-resistant frame 104 of extrusion In " mould " that formed) it is attached to the first side 108a, the second side 110a, the first end 112a and second end of fire-resistant central plate 102a 202, and the first side 108b of the second fire-resistant central plate 102b, the second side 110b, the first end 204 and the second end 114.Squeezing Go out fire-resistant frame 104 and several examples of fire-resistant interface between central plate 102a, 102b are illustrated in Fig. 3 A to Fig. 3 D.
The appearance and size of described core 200 and other cores, fire-resistant central plate 102a, 102b are described below with reference to Fig. 3 to Figure 10 Fire-resistant frame 104 will change according to the concrete application manufacturing door core with extrusion.Typical size includes but is not limited to, fire-resistant in The thickness of core 102a, 102b and the fire-resistant frame of extrusion 104 is 1.5 ", the total length of described core 100 is 7 ' to 10 ', described core The overall width of 100 is 3 ' to 4 ', extrudes the width of top section, base section and the mid portion (crosspiece) of fire-resistant frame 104 It is 1 " to 3 ", extrude the left half of fire-resistant frame 104 and the width of right half (stile) be 1 " to 3 " (such as 1.625 ").
Referring now to Fig. 3 A to Fig. 3 D, show door core according to embodiments of the present invention the 100th, the 200th, the 400th, the 500th, the 600th, 700th, 800 and 900 central plate 102 and the sectional view of various interfaces of frame 104.Fig. 3 A shows straight interface, wherein glues Knot agent is used for fire-resistant for extrusion frame 104 is attached to fire-resistant central plate 102.It should be noted that straight interface can be relative to resistance to The top droop of fire center's plate 102, rather than substantially vertical.As shown in Fig. 3 B to Fig. 3 D, extrude fire-resistant frame 104 can by Extrude the one group of male and female connector 300 being formed in fire-resistant frame 104 and fire-resistant central plate 102 and be attached to fire-resistant central plate 102.This moon Male contact can be triangle 302 (Fig. 3 B), shaped form 304 (Fig. 3 C) or 306 (Fig. 3 D), rectangle, band angle, tongue-groove or it Combination.Generally with binding agent fire-resistant for extrusion frame 104 is attached to fire-resistant central plate 102, but may be used without securing member or Combined process.
Referring now to Fig. 4, show the perspective of the door core 400 for fire resistant doorsets in accordance with another embodiment of the present invention Figure.Described core 400 includes fire-resistant central plate 102 and the fire-resistant frame 104 of extrusion.Fire-resistant central plate 102 have bottom (not shown), Top the 106th, the first side the 108th, the second side the 110th, the first end 112 and the second end 114.Fire-resistant central plate 102 or can be squeezed by pourable The first refractory material going out is made.Extrude fire-resistant frame 104 by the first stile 402 (left side), the second stile 404 (right side), One crosspiece 406 (top) and the second crosspiece 408 (bottom) composition.First stile 402 (left side), the second stile 404 (right side), One crosspiece 406 (top) and the second crosspiece 408 (bottom) are by having second fire proofed wood more highdensity than the first refractory material Material is made, thus the second refractory material has holding capacity (as securing member will be attached to the second refractory material and after mounting Keep fixing) and expressing technique can be used to shape.First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (tops) and the second crosspiece 408 (bottom) bond or tighten together and bond or be fastened to fire-resistant central plate 102.First Stile 402 (left side) uses binding agent, securing member or combined process to be attached to the first side 108 of fire-resistant central plate 102.Second Stile 404 (right side) uses binding agent, securing member or combined process to be attached to the second side 110 of fire-resistant central plate 102.First crosspiece 406 (top) uses binding agent, securing member or combined process to be attached to the first end 112 of fire-resistant central plate 102.Second crosspiece 408 (top) uses binding agent, securing member or combined process to be attached to the second end 114 of fire-resistant central plate 102.At stile the 402nd, 404th, several examples of crosspiece the 406th, the interface between 408 and fire-resistant central plate 102 are illustrated in Fig. 3 A to Fig. 3 D.
Referring now to Fig. 5, show the perspective view of the door core 500 for fire resistant doorsets in accordance with another embodiment of the present invention. Described core 500 includes the first fire-resistant central plate 102a, the second fire-resistant central plate 102b and extrudes fire-resistant frame 104.First is resistance to Fire center plate 102a has bottom (not shown), top 106a, the first side 108a, the second side 110a, the first end 112 and second End 202.Second fire-resistant central plate 102b have bottom (not shown), top 106b, the first side 108b, the second side 110b, first End 204 and the second end 114.First fire-resistant central plate 102a and the second fire-resistant central plate 102b is by pourable or extrudable First refractory material is made.Extrude fire-resistant frame 104 by the first stile 402 (left side), the second stile 404 (right side), the first horizontal stroke Shelves 406 (tops), the second crosspiece 408 (bottom) and the 3rd crosspiece or plug-in unit 502 (middle part) composition.First stile 402 (left side), Second stile 404 (right side), the first crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd crosspiece or plug-in unit 502 (in Portion) make by having the second refractory material more highdensity than the first refractory material, thus the second refractory material has holding Ability (as securing member will be attached to the second refractory material and keeps fixing after mounting) and expressing technique can be used to shape. First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd Crosspiece or plug-in unit 502 (middle part) bond or tighten together and bond or be fastened to fire-resistant central plate 102a and 102b.First Stile 402 (left side) use binding agent, securing member or combined process be attached to fire-resistant central plate 102a, 102b the first side 108a, 108b.Second stile 404 (right side) uses binding agent, securing member or combined process to be attached to fire-resistant central plate 102a, 102b Second side 110a, 110b.First crosspiece 406 (top) use binding agent, securing member or combined process be attached to first fire-resistant in First end 112 of core 102a.It is resistance to that second crosspiece 408 (bottom) uses binding agent, securing member or combined process to be attached to second Second end 114 of fire center plate 102b.3rd crosspiece or plug-in unit 502 (middle part) use binding agent, securing member or combined process attached It is connected to the first end 204 of second end 202 and the second fire-resistant central plate 102b of the first fire-resistant central plate 102a.At stile the 402nd, 404th, crosspiece the 406th, 408 and several examples of fire-resistant interface between central plate 102a, 102b be illustrated in Fig. 3 A to Fig. 3 D. These interfaces also can be used between fire-resistant central plate 102a, 102b and the 3rd crosspiece or plug-in unit 502 (middle part).
Referring now to Fig. 6, show the perspective of the door core 600 for fire resistant doorsets in accordance with another embodiment of the present invention Figure.Described core 600 includes that the 102nd, fire-resistant central plate extrudes fire-resistant frame 104 and lock 602.Fire-resistant central plate 102 has the end Portion's (not shown), top the 106th, the first side the 108th, the second side the 110th, the first end the 112nd, the second end 114 and be arranged on described first The otch of side 108 or breach 604.Fire-resistant central plate 102 is made up of pourable or extrudable first refractory material.Lock 602 It is arranged in described otch or the breach 604 of fire-resistant central plate 102.This lock 602 is made by the second refractory material and is sized For accommodating door handle, lockset or other door hardwares.Extrude fire-resistant frame 104 by the first stile 402 (left side), the second stile 404 (right sides), the first crosspiece 406 (top) and the second crosspiece 408 (bottom) composition.First stile 402 (left side), the second stile 404 (right sides), the first crosspiece 406 (top) and the second crosspiece 408 (bottom) are by having than the first refractory material more high density The second refractory material make, thus the second refractory material has holding capacity (as securing member will be attached to the second refractory material And keep fixing after mounting) and expressing technique can be used to shape.First stile 402 (left side), the second stile 404 are (right Side), the first crosspiece 406 (top) and the second crosspiece 408 (bottom) bond or tighten together and bond or be fastened to fire-resistant in Core 102 and lock 602.First stile 402 (left side) uses binding agent, securing member or combined process to be attached to fire-resistant central plate First side 108 of 102 and lock 602.Second stile 404 (right side) uses binding agent, securing member or combined process to be attached to resistance to Second side 110 of fire center's plate 102.First crosspiece 406 (top) uses binding agent, securing member or combined process to be attached to fire-resistant First end 112 of central plate 102.Second crosspiece 408 (top) use binding agent, securing member or combined process be attached to fire-resistant in Second end 114 of core 102.Several examples at stile the 402nd, the 404th, crosspiece the 406th, the interface between 408 and fire-resistant central plate 102 Son is illustrated in Fig. 3 A to Fig. 3 D.It is (left that these interfaces can be also used in lock the 602nd, fire-resistant central plate 102 and the first stile 402 Side) between.
Referring now to Fig. 7, show the perspective of the door core 700 for fire resistant doorsets in accordance with another embodiment of the present invention Figure.Described core 700 includes the first fire-resistant central plate 102a, the second fire-resistant central plate 102b and extrudes fire-resistant frame 104.First Fire-resistant central plate 102a has bottom (not shown), top 106a, the first side 108a, the second side 110a, the first end 112 and the Two ends 202.Second fire-resistant central plate 102b have bottom (not shown), top 106b, the first side 108b, the second side 110b, the One end 204 and the second end 114.First fire-resistant central plate 102a and the second fire-resistant central plate 102b or can be extruded by pourable The first refractory material make.Extrude fire-resistant frame 104 by the first stile 402 (left side), the second stile 404 (right side), first Crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd crosspiece or plug-in unit 702 (middle part) composition.First stile 402 is (left Side), the second stile 404 (right side), the first crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd crosspiece or plug-in unit 702 (middle part) is made by having the second refractory material more highdensity than the first refractory material, thus the second refractory material has holding Ability (as securing member will be attached to the second refractory material and keeps fixing after mounting) and expressing technique can be used to shape. First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd Crosspiece or plug-in unit 702 (middle part) bond or tighten together and bond or be fastened to fire-resistant central plate 102a and 102b.First Stile 402 (left side) use binding agent, securing member or combined process be attached to fire-resistant central plate 102a, 102b the first side 108a, 108b.Second stile 404 (right side) uses binding agent, securing member or combined process to be attached to fire-resistant central plate 102a, 102b Second side 110a, 110b.First crosspiece 406 (top) use binding agent, securing member or combined process be attached to first fire-resistant in First end 112 of core 102a.It is resistance to that second crosspiece 408 (bottom) uses binding agent, securing member or combined process to be attached to second Second end 114 of fire center plate 102b.3rd crosspiece or plug-in unit 702 (middle part) use binding agent, securing member or combined process attached It is connected to the first end 204 of second end 202 and the second fire-resistant central plate 102b of the first fire-resistant central plate 102a.3rd crosspiece or slotting Part 702 (middle part) be positioned and be sized (such as 5 " to 10 " wide) for receiving various annex, such as crash bar.At stile the 402nd, the 404th, Crosspiece the 406th, 408 and several examples of fire-resistant interface between central plate 102a, 102b be illustrated in Fig. 3 A to Fig. 3 D.These Interface also can be used between fire-resistant central plate 102a, 102b and the 3rd crosspiece or plug-in unit 702 (middle part).
Referring now to Fig. 8, show the perspective of the door core 800 for fire resistant doorsets in accordance with another embodiment of the present invention Figure.Described core 800 includes the first fire-resistant central plate 102a, the second fire-resistant central plate 102b, extrudes fire-resistant frame 104 and lock 602.First fire-resistant central plate 102a has bottom (not shown), top 106a, the first side 108a, the second side 110a, the first end 112nd, the second end 202 and the otch or the breach 604 that are arranged on described first side 108a.Second fire-resistant central plate 102b has the end Portion's (not shown), top 106b, the first side 108b, the second side 110b, the first end 204 and the second end 114.First resistance to fire center Plate 102a and the second fire-resistant central plate 102b is made by pourable or extrudable first refractory material.Lock 602 is arranged on In the described otch of the first fire-resistant central plate 102a or breach 604.This lock 602 is made up and scale of described second refractory material Very little for accommodating door handle, lockset or other door furnitures.Extrude fire-resistant frame 104 by the first stile 402 (left side), the second stile 404 (right sides), the first crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd crosspiece or plug-in unit 702 (middle part) composition.The One stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top), the second crosspiece 408 (bottom) and the 3rd are horizontal Shelves or plug-in unit 702 (middle part) are made by having the second refractory material more highdensity than the first refractory material, thus second is resistance to Fire material has holding capacity (as securing member will be attached to the second refractory material and keeps fixing after mounting) and can adopt Shape with expressing technique.First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top), the second crosspiece 408 (bottoms) and the 3rd crosspiece or plug-in unit 702 (middle part) bond or tighten together and bond or are fastened to fire-resistant central plate 102a, 102b and lock 602.First stile 402 (left side) uses binding agent, securing member or combined process to be attached to resistance to fire center First side 108a, 108b of plate 102a, 102b and lock 602.Second stile 404 (right side) use binding agent, securing member or Combined process is attached to second side 110a, 110b of fire-resistant central plate 102a, 102b.First crosspiece 406 (top) uses bonding Agent, securing member or combined process are attached to first end 112 of the first fire-resistant central plate 102a.Second crosspiece 408 (bottom) uses Binding agent, securing member or combined process are attached to second end 114 of the second fire-resistant central plate 102b.3rd crosspiece or plug-in unit 702 It is the 202nd, second fire-resistant that (middle part) uses binding agent, securing member or combined process to be attached to second end of the first fire-resistant central plate 102a First end 204 of central plate 102b and lock 602.3rd crosspiece or plug-in unit 702 (middle part) be positioned and be sized (such as 5 " extremely 10 " wide) for receiving various annex, such as crash bar.At stile the 402nd, the 404th, crosspiece the 406th, 408 and fire-resistant central plate 102a, 102b Between several examples of interface be illustrated in Fig. 3 A to Fig. 3 D.These interfaces also can be used in lock the 602nd, fire-resistant central plate Between 102a, the first stile 402 (left side) and the 3rd crosspiece or plug-in unit 702 (middle part).
Referring now to Fig. 9, show the perspective of the door core 900 for fire resistant doorsets according to another embodiment of the invention Figure.Described core 900 includes central plate 902 and extrusion fire prevention frame 104.The 106th, central plate 902 has bottom (not shown), top First side the 108th, the second side the 110th, the first end 112 and the second end 114.Central plate 902 by corrugated filler (such as hardboard Deng) make, this filler has multiple vacancy (such as honeycomb, hexagon, triangle etc.) available acoustic material (such as glass fibers Dimension, foam etc.) fill.Extrude fire-resistant frame 104 by the first stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (tops) and the second crosspiece 408 (bottom) composition.First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (tops) and the second crosspiece 408 (bottom) are made by having the second refractory material more highdensity than the first refractory material, from And the second refractory material has holding capacity (as securing member will be attached to the second refractory material and keeps fixing after mounting) And expressing technique can be used to shape.First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top) Bond or tighten together and bond with the second crosspiece 408 (bottom) or be fastened to central plate 902.First stile 402 (left side) Binding agent, securing member or combined process is used to be attached to the first side 108 of central plate 902.Second stile 404 (right side) uses viscous Knot agent, securing member or combined process are attached to the second side 110 of central plate 902.First crosspiece 406 (top) employing binding agent, Securing member or combined process are attached to the first end 112 of central plate 902.Second crosspiece 408 (top) uses binding agent, securing member Or combined process is attached to the second end 114 of central plate 902.At stile the 402nd, the 404th, crosspiece the 406th, 408 and fire-resistant central plate 902 Between several examples of interface be illustrated in Fig. 3 A to Fig. 3 D.It should be noted that central plate 902 is not suitable for independently forming Fire resistant doorsets.Refractory material or refractory slab are necessarily mounted on the top 106 of central plate 902 and bottom (not shown) to be formed anti- Vent.For example, if the 1102nd, panel 1102 and 1302 is made up of refractory material (such as the second refractory material etc.) respectively, then in Core 902 can be used in door 1100 (Figure 11 A), 1200 (Figure 12 A) and 1300 (Figure 13 A).
Referring now to Figure 10 A, show the door core 1000 for fire resistant doorsets in accordance with another embodiment of the present invention point Solve perspective view.Described core 1000 includes the fire prevention central plate being arranged between top isolation plate 902a and bottom isolation plate 902b 102 or 1002 and around described three plate 902a, 102 (or 1002) and 902b extrusion fire prevention frame 104.Fire prevention central plate 102 are made up of pourable or extrudable first refractory material.Fire prevention central plate 1002 is by pourable or extrudable second resistance to Fire material is made.Top isolation plate 902a and bottom isolation plate 902b is made up of corrugated filler (such as hardboard etc.), and this is filled out Fill thing and there is multiple vacancy (such as honeycomb, hexagon, triangle etc.) and available acoustic material (such as glass fibre, foam etc.) is filled out Fill.Described three plate 902a, 102 (or 1002) and 902b are generally bonded together.Fire-resistant central plate 102 or 1002 has the end Portion's (not shown), top the 106th, the first side the 108th, the second side the 110th, the first end 112 and the second end 114.Extrude fire-resistant frame 104 By the first stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top) and the second crosspiece 408 (bottom) group Become.First stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top) and the second crosspiece 408 (bottom) by There is second refractory material more highdensity than the first refractory material make, thus the second refractory material have holding capacity (as Securing member will be attached to the second refractory material and keeps fixing after mounting) and expressing technique can be used to shape.First Stile 402 (left side), the second stile 404 (right side), the first crosspiece 406 (top) and the second crosspiece 408 (bottom) bonding or fastening Together and bond or be fastened to described three plate 902a, 102 (or 1002) and 902b.First stile 402 (left side) uses Binding agent, securing member or combined process are attached to first side 108 of described three plate 902a, 102 (or 1002) and 902b.The Two stiles 404 (right side) use binding agents, securing member or combined process be attached to described three plate 902a, 102 (or 1002) with And second side 110 of 902b.First crosspiece 406 (top) uses binding agent, securing member or combined process to be attached to described three First end 112 of plate 902a, 102 (or 1002) and 902b.Second crosspiece 408 (top) uses binding agent, securing member or knot Close technique and be attached to second end 114 of described three plate 902a, 102 (or 1002) and 902b.At stile the 402nd, the 404th, crosspiece 406th, several examples of the interface between 408 and fire-resistant central plate 102 are illustrated in Fig. 3 A to Fig. 3 D.Figure 10 B is Figure 10 A The sectional view of door core.
It should be noted that be shown in Fig. 1 to Figure 10 and core described above may also comprise be attached to described Core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 the top board at top, or include being attached to described core 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 the base plate of bottom, or include being attached to described core the 100th, 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 top board and base plate both.The example of this configuration is shown in figure In 13A and Figure 14 A.Described top board or described base plate can be lignocellulosic substrate, timber, Wood composite material, Midst density fibre Dimension plate, high density fiberboard, particieboard, Masonite (masonite), glass fibre, metal, plastics, refractory slab, one Or multiple protective layer or combinations thereof.The one or more protective layer can be refractory material, explosion-proof lamp, shellproof material Material, shielding material, chemical-resistant resistance material, anti-biological harm material, radiation proof material, damping material, earthing material, isolation material Material or combinations thereof.For example, the one or more protective layer can be one or more plasterboard, one or more metal Plate, one or more stereotype, one or more Kev draw (Kevlar) plate, one or more ceramic wafer, polyurethane foam, stone Layer of ink, woven wire or combinations thereof.Additionally, described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000, and/or top board or base plate, available expanding material or refractory material.
Referring now to Figure 11 A, show the decomposition diagram of fire resistant doorsets 1100 according to an embodiment of the invention.This is prevented Vent 1100 includes that the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 core (refers to Fig. 1 to Figure 10 and relevant Describe), the first decoration panel 1102 and the second decoration panel 1104.First decoration panel 1102 and the second decoration panel 1104 Can be lignocellulosic substrate, timber, Wood composite material, medium density fibre board (MDF), high density fiberboard, particieboard, insulation fibre Dimension plate, glass fibre, metal, plastics, refractory material or combinations thereof.First decoration panel 1102 uses binding agent to be attached to Described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 top.Second decoration panel 1104 uses viscous Knot agent be attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 bottom.It should be noted that Described binding agent can have fire resistance or contain expanding material.First decoration panel 1102 and the second decoration panel 1104 have Somewhat larger length and width with accommodate be attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or Each side of 1000 and the outsourcing bar 1106 of each end.Described outsourcing article 1106 can have the first bag article 1106a, the second bag article 1106b, Three guarantees article 1106c and the 4th bag article 1106d.Figure 11 B shows the sectional view of this fire resistant doorsets 1100.Figure 11 C shows that this is prevented The sectional view of the alternative form of vent 1100, wherein at outsourcing bar 1106 and described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, 700th, the 800th, can also be configured Expandable strip material 1108 between 900 or 1000.
Referring now to Figure 12 A, show the decomposition diagram of fire resistant doorsets 1200 in accordance with another embodiment of the present invention.Should Fire resistant doorsets 1200 include that the 800th, the 700th, the 600th, the 500th, the 400th, the 300th, the 200th, the 100th, core 900 or 1000 (refer to Fig. 1 to Figure 10 and have Close and describe), the first decoration panel 1102 and the second decoration panel 1104.First decoration panel 1102 and the second decoration panel 1104 can be lignocellulosic substrate, timber, Wood composite material, medium density fibre board (MDF), high density fiberboard, particieboard, absolutely Fibrae marginatae plate, glass fibre, metal, plastics, refractory material or combinations thereof.It should be noted that the first decoration panel 1102 and second decorate panel 1104 also can have fire resistance.First decoration panel 1102 uses binding agent to be attached to described core 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 top.Second decoration panel 1104 uses binding agent attached Be connected to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 bottom.It should be noted that described viscous Knot agent can have fire resistance or contain expanding material.First decoration panel 1102 and the second decoration panel 1104 have with described Core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 identical length and width.Therefore do not need extra Bag bar, crosspiece and stile.Figure 12 B shows the sectional view of this fire resistant doorsets 1200.
Referring now to Figure 13 A, show the decomposition diagram of fire resistant doorsets 1300 in accordance with another embodiment of the present invention.Should Fire resistant doorsets 1300 include that the 800th, the 700th, the 600th, the 500th, the 400th, the 300th, the 200th, the 100th, core 900 or 1000 (refer to Fig. 1 to Figure 10 and have Close and describe), the first protection board or layer 1302 (also referred to as top board), first decoration panel the 1102nd, the second protection board or layer 1304 (also It is referred to as base plate) and the second decoration panel 1104.Described first protection board or layer 1302 and described second protection board or layer 1304 Can be refractory material, explosion-proof lamp, bullet resistant material, shielding material, chemical-resistant resistance material, anti-biological harm material, anti-spoke Penetrate material, damping material, earthing material, barrier material or combinations thereof.For example, described first protection board or layer 1302 and institute State the second protection board or layer 1304 can be one or more plasterboard, one or more metallic plate, one or more stereotype, one Individual or multiple Kevs draw (Kevlar) plate, one or more ceramic wafer, polyurethane foam, graphite linings, woven wire or they Combination.Within 120 minutes, re door A can be by using compact refractory material such as StarStone material as described first protection Plate or layer 1302 and described second protection board or layer 1304 and obtain.First decoration panel 1102 and the second decoration panel 1104 can To be lignocellulosic substrate, timber, Wood composite material, medium density fibre board (MDF), high density fiberboard, particieboard, non-conductive fibre Plate, glass fibre, metal, plastics, refractory material or combinations thereof.First decoration panel 1102 uses binding agent to be attached to institute State the first protection board or the top of layer 1302.Described first protection board or layer 1302 use binding agent to be attached to described core the 100th, 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 top.Second decoration panel 1104 uses binding agent to be attached to Described second protection board or the bottom of layer 1304.Described second protection board or layer 1304 use binding agent to be attached to described core the 100th, 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 bottom.It should be noted that described binding agent can have fire-resistant Performance or contain expanding material.First decoration panel the 1102nd, the second decoration panel the 1104th, described first protection board or layer 1302 and Described second protection board or layer 1304 have and described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 phase Same length and width.Therefore extra bag bar, crosspiece and stile are not needed.Figure 13 B shows the section view of this fire resistant doorsets 1300 Figure.Figure 13 C shows the sectional view of the alternative form of this fire resistant doorsets 1300, wherein the first decoration panel 1102 and the second decorative cover Plate 1104 has somewhat larger length and width and is attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, to accommodate 800th, 900 or 1000 each side and the outsourcing bar 1106 of each end.As shown in Figure 11 A, described outsourcing bar 1106 can have the first bag bar 1106a, the second bag article 1106b, three guarantees article 1106c and the 4th bag article 1106d.Additionally, the replacement shape of this fire resistant doorsets 1300 Formula can be fabricated at outsourcing bar 1106 and described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 it Between be configured with Expandable strip material 1108 (seeing Figure 11 C).
Referring now to Figure 14 A, show the decomposition diagram of fire resistant doorsets 1400 in accordance with another embodiment of the present invention.Should Fire resistant doorsets 1400 include that the 800th, the 700th, the 600th, the 500th, the 400th, the 300th, the 200th, the 100th, core 900 or 1000 (refer to Fig. 1 to Figure 10 and have Close and describe), the first isolation plate or layer the 1402nd, the first decoration panel the 1102nd, the second isolation plate or layer 1404 and the second decorative cover Plate 1104.Described first completely cuts off plate or layer 1402 and the second protection board or layer 1404 is made by corrugated filler (such as hardboard etc.) Become, this filler have with completely cut off and/or refractory material (such as glass fibre, foam etc.) fill multiple vacancies (as honeycomb, Hexagon, triangle etc.).First decoration panel 1102 and the second decoration panel 1104 can be lignocellulosic substrate, timber, wood Material composite, medium density fibre board (MDF), high density fiberboard, particieboard, Masonite, glass fibre, metal, plastics, resistance to Fire material or combinations thereof.First decoration panel 1102 uses binding agent to be attached to the top of the described first isolation plate or layer 1402 Portion.Described first isolation plate or layer 1402 use binding agent to be attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, 800th, the top of 900 or 1000.Second decoration panel 1104 uses binding agent to be attached to the described second isolation plate or layer 1404 Bottom.Described second isolation plate or layer 1404 use binding agent to be attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, 800th, the bottom of 900 or 1000.It should be noted that described binding agent can have fire resistance or contain expanding material.First Decoration panel the 1102nd, the second decoration panel the 1104th, described first isolation plate or layer 1402 and described second completely cut off plate or layer 1404 have and described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 identical length and width.Cause This does not needs extra bag bar, crosspiece and stile.Figure 14 B shows the sectional view of this fire resistant doorsets 1400.Figure 14 C shows that this is prevented The sectional view of the alternative form of vent 1400, wherein the first decoration panel 1102 and the second decoration panel 1104 have somewhat larger Length and width with accommodate be attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 each side Outsourcing bar 1106 with each end.As shown in Figure 11 A, described outsourcing bar 1106 can have the first bag bar 1106a, the second bag bar 1106b, Three guarantees article 1106c and the 4th bag article 1106d.Additionally, the alternative form of this fire resistant doorsets 1400 can be fabricated at outsourcing The 800th, the 700th, the 600th, the 500th, the 400th, the 300th, the 200th, the 100th, bar 1106 and described core are configured with Expandable strip material between 900 or 1000 1108 (seeing Figure 11 C).
Referring now to Figure 15 A, show the decomposition diagram of fire resistant doorsets 1500 in accordance with another embodiment of the present invention.Should Fire resistant doorsets 1500 include that the 800th, the 700th, the 600th, the 500th, the 400th, the 300th, the 200th, the 100th, core 900 or 1000 (refer to Fig. 1 to Figure 10 and have Close and describe), the first decoration panel the 1102nd, the second decoration panel 1104 and four bar strips 1502.Or, described core is the 100th, the 200th, 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 can be monolithic refractory material, this refractory material includes but is not limited to One refractory material.The dorsal part of the first decoration panel 1102 and the second decoration panel 1104 includes being sized to install each bar strip The breach along left side and right side of 1502 or otch 1504.Each bar strip 1502 is by described second refractory material or other suitable materials Material is made.In one embodiment, described bar strip has 11/16 " height and 1 " width.First decoration panel 1102 and the Two decoration panels 1104 can be lignocellulosic substrate, timber, Wood composite material, medium density fibre board (MDF), high density fiberboard, Particieboard, Masonite, glass fibre, metal, plastics, refractory material or combinations thereof.It should be noted that the first dress Decoration panel 1102 and the second decoration panel 1104 also can have fire resistance.First decoration panel 1102 uses binding agent to be attached to Described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 top or the top of monolithic refractory material.The Two decoration panels 1104 use binding agent to be attached to described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, the 800th, 900 or 1000 Bottom or the bottom of monolithic refractory material.It should be noted that described binding agent can have fire resistance or containing expansion material Material.With described core the 100th, the 200th, the 300th, the 400th, the 500th, the 600th, the 700th, first decoration panel 1102 and the second decoration panel 1104 have 800th, 900 or 1000 or the identical length and width of monolithic refractory material.Therefore extra bag bar, crosspiece and door are not needed Stile.Figure 15 B shows the sectional view of this fire resistant doorsets 1400.
Referring now to Figure 16, show the method manufacturing the door core for fire resistant doorsets according to an embodiment of the invention The flow chart of 1600.Square frame 1602 provides there is the fire-resistant of bottom, top, the first side, the second side, the first end and the second end Central plate, wherein fire-resistant central plate is made up of the first refractory material.In square frame 1604, the first stile extruding fire-resistant frame is attached It is connected to the first side of fire-resistant central plate, wherein extrude fire-resistant frame fire-resistant by having more highdensity than the first refractory material second Material is made.In square frame 1606, the second stile extruding fire-resistant frame is attached to the second side of fire-resistant central plate.At square frame In 1608, the first crosspiece extruding fire-resistant frame is attached to the first end of fire-resistant central plate and extrudes first of fire-resistant frame Stile and the second stile.In square frame 1610, extrude the second crosspiece of fire-resistant frame be attached to fire-resistant central plate the second end and Extrude the first stile and second stile of fire-resistant frame.In square frame 1612, optional step includes by decorating panel by first It is respectively attached to fire-resistant central plate with the second decoration panel and extrudes the first stile of fire-resistant frame, the second stile, the first crosspiece Form fire resistant doorsets with top and the bottom of the second crosspiece.For as described in Figure 11 to Figure 15, additional element can be added.Another Individual optional step includes with the fire-resistant central plate of expanding material or refractory material and the fire-resistant frame of extrusion.It should be noted that Method 1600 can be implemented as a part for continuous manufacture process.
In one embodiment, the first side at fire-resistant central plate is formed with breach, and this breach has been embedded in fire-resistant lock, Described fire-resistant lock is attached to fire-resistant central plate and the fire-resistant frame of extrusion, and wherein this fire-resistant lock is by described second refractory material system Become.In another embodiment, fire-resistant central plate includes: the fire-resistant central plate of (a) first, it is arranged on first at adjacent one end Between side and the second side, wherein the first fire-resistant central plate is made up of described first refractory material；The fire-resistant central plate of (b) second, its Being arranged near the second end between described first side and described second side, wherein the second fire-resistant central plate is by the first refractory material Make；And (c) fire-resistant plug-in unit, it is arranged between the first fire-resistant central plate and the second fire-resistant central plate and to be attached to first resistance to Fire center's plate and the second fire-resistant central plate, and extend and in described first side and institute between described first side and described second side Stating and being attached to extrude fire-resistant frame at the second side, wherein refractory material is made up of described second refractory material.Implement at another It in example, in extruding fire-resistant frame and fire-resistant central plate, is formed with one group of male and female connector.This male and female connector can be triangle, song Linear, rectangle, band angle, tongue-groove or combinations thereof.
In another embodiment, the first refractory material is extruded or moulds to form fire-resistant central plate, the second fire proofed wood Material is extruded or moulds to form the first stile, the second stile, the first crosspiece and the second crosspiece extruding fire-resistant frame.Another In individual embodiment, the first refractory material is extruded or moulds to form fire-resistant central plate, and the second refractory material is extruded or moulds To form sheet material, this sheet material is cut by gang saw to form the first stile, the second stile, first horizontal extruding fire-resistant frame subsequently One or more of shelves and the second crosspiece.In any embodiment, described plate, stile and crosspiece can experience one or more repairing Synchronizing is rapid (such as sanding, deburring, cutting, polishing etc.), so that these parts have suitable smoothness, size and dimension.
Additionally, the top of fire-resistant central plate and the fire-resistant frame of extrusion can be attached with top board, or the bottom of fire-resistant central plate can It is attached with base plate, or fire-resistant central plate can be attached with both top board and base plate.Described top board or described base plate can be wooden fibres Wiki plate, timber, Wood composite material, medium density fibre board (MDF), high density fiberboard, particieboard, Masonite, glass fibers Dimension, metal, plastics, one or more protective layer or combinations thereof.The one or more protective layer can be refractory material, Explosion-proof lamp, bullet resistant material, shielding material, chemical-resistant resistance material, anti-biological harm material, radiation proof material, damping material, Earthing material, barrier material or combinations thereof.For example, the one or more protective layer can be one or more gypsum Plate, one or more metallic plate, one or more stereotype, one or more Kev draw (Kevlar) plate, one or more pottery Plate, polyurethane foam, graphite linings, woven wire or combinations thereof.
With reference now to Figure 17, show the method manufacturing the door core for fire resistant doorsets in accordance with another embodiment of the present invention The flow chart of 1700.In square frame 1702, provide extrusion fire-resistant frame.The fire-resistant frame of this extrusion have middle part vacancy and pass through with Lower step manufacture, i.e. provides the first stile of the fire-resistant frame of this extrusion, and the first crosspiece of fire-resistant for this extrusion frame is attached to this Extrude the first stile of fire-resistant frame, the second crosspiece of fire-resistant for this extrusion frame is attached to this first stile, and this is squeezed The second stile going out fire-resistant frame is attached to extrude the first crosspiece and second crosspiece of fire-resistant frame, wherein extrude fire-resistant frame by Second refractory material is made.In square frame 1704, extrude the vacancy in fire-resistant frame lower closeer than the second refractory material with having First refractory material of degree is filled to form fire-resistant central plate.In square frame 1706, extrude fire-resistant frame and the first refractory material It is baked or solidify to condense and fix described material.Sanding or other pre-shaping steps can be implemented thereafter.In square frame 1708, Optional step includes by being respectively attached to extrude fire-resistant frame and resistance to fire center the first decoration panel and the second decoration panel Fire resistant doorsets are formed on the top of plate and bottom.For as described in Figure 11 to Figure 15, additional element can be added.Another optional step Suddenly include with the fire-resistant central plate of expanding material or refractory material and the fire-resistant frame of extrusion.It should be noted that method 1700 Can implement as a part for continuous manufacture process.
In one embodiment, the first side at fire-resistant central plate is formed with breach, and this breach has been embedded in fire-resistant lock, Described fire-resistant lock is attached to fire-resistant central plate and the fire-resistant frame of extrusion, and wherein this fire-resistant lock is by described second refractory material system Become.In another embodiment, fire-resistant central plate includes: the fire-resistant central plate of (a) first, it is arranged on first at adjacent one end Between side and the second side, wherein the first fire-resistant central plate is made up of described first refractory material；The fire-resistant central plate of (b) second, its Being arranged near the second end between described first side and described second side, wherein the second fire-resistant central plate is by the first refractory material Make；And (c) fire-resistant plug-in unit, it is arranged between the first fire-resistant central plate and the second fire-resistant central plate and to be attached to first resistance to Fire center's plate and the second fire-resistant central plate, and extend and in described first side and institute between described first side and described second side Stating and being attached to extrude fire-resistant frame at the second side, wherein refractory material is made up of described second refractory material.Implement at another It in example, in extruding fire-resistant frame and fire-resistant central plate, is formed with one group of male and female connector.This male and female connector can be triangle, song Linear, rectangle, band angle, tongue-groove or combinations thereof.
In another embodiment, the first refractory material is extruded or moulds to form fire-resistant central plate, the second fire proofed wood Material is extruded or moulds to form the first stile, the second stile, the first crosspiece and the second crosspiece extruding fire-resistant frame.Another In individual embodiment, the first refractory material is extruded or moulds to form fire-resistant central plate, and the second refractory material is extruded or moulds To form sheet material, this sheet material is cut by gang saw to form the first stile, the second stile, first horizontal extruding fire-resistant frame subsequently One or more of shelves and the second crosspiece.
Additionally, the top of fire-resistant central plate and the fire-resistant frame of extrusion can be attached with top board, or the bottom of fire-resistant central plate can It is attached with base plate, or fire-resistant central plate can be attached with both top board and base plate.Described top board or described base plate can be wooden fibres Wiki plate, timber, Wood composite material, medium density fibre board (MDF), high density fiberboard, particieboard, Masonite, glass fibers Dimension, metal, plastics, one or more protective layer or combinations thereof.The one or more protective layer can be refractory material, Explosion-proof lamp, bullet resistant material, shielding material, chemical-resistant resistance material, anti-biological harm material, radiation proof material, damping material, Earthing material, barrier material or combinations thereof.For example, the one or more protective layer can be one or more gypsum Plate, one or more metallic plate, one or more stereotype, one or more Kev draw (Kevlar) plate, one or more pottery Plate, polyurethane foam, graphite linings, woven wire or combinations thereof.
Referring now to Figure 18, show the flow process of the method 1800 manufacturing fire resistant doorsets according to an embodiment of the invention Figure.In square frame 1802, provide door core as shown in Figures 1 to 10.In square frame 1804, the first decoration panel is attached to institute State the top of a core, in square frame 1806, the second decoration panel is attached to the bottom of described door core.As for Figure 11 to Figure 14 Described, additional element can be added.

Claims (77)

1. fire resistant doorsets, comprising:
Core, comprising: the fire-resistant central plate of (a) gypsum base, it has bottom, top, the first side, the second side, the first end and second End, the fire-resistant central plate of wherein said gypsum base is made up of the first gypsum base refractory material, and (b) extrusion fire-resistant limit of gypsum base Frame, it is attached to described first side of the fire-resistant central plate of described gypsum base, described second side, described first end and described second End, the wherein said extrusion fire-resistant frame of gypsum base is by having than described first more highdensity second gypsum of gypsum base refractory material Base refractory material is made, and described first gypsum base refractory material and described second gypsum base refractory material are by water, gypsum, fibre Dimension cellulosic material or fibrous material, glass, ceramic material and one or more bonding agents composition；
First decoration panel, it is attached to the fire-resistant central plate of described gypsum base and the top of the fire-resistant frame of described extrusion gypsum base； And
Second decoration panel, it is attached to the fire-resistant central plate of described gypsum base and the bottom of the fire-resistant frame of described extrusion gypsum base.
2. fire resistant doorsets according to claim 1, also include:
Breach, it is in described first side of the fire-resistant central plate of described gypsum base；And
The fire-resistant lock of gypsum base, it is arranged in described breach and is attached to the fire-resistant central plate of described gypsum base and described extrusion stone The fire-resistant frame of cream base, the fire-resistant lock of wherein said gypsum base is made up of described second gypsum base refractory material.
3. fire resistant doorsets according to claim 1, the fire-resistant central plate of wherein said gypsum base includes:
The first fire-resistant central plate of gypsum base, it is arranged between described first side and described second side at described adjacent one end, The wherein said first fire-resistant central plate of gypsum base is made up of described first gypsum base refractory material；
The second fire-resistant central plate of gypsum base, it is arranged between described first side and described second side near described second end, The wherein said second fire-resistant central plate of gypsum base is made up of described first gypsum base refractory material；And
The fire-resistant plug-in unit of gypsum base, it is arranged on the described first fire-resistant central plate of gypsum base and the described second fire-resistant central plate of gypsum base Between and be attached to the described first fire-resistant central plate of gypsum base and the described second fire-resistant central plate of gypsum base, and in described first side And extend between described second side and at described first side and described second side, be attached to the described extrusion fire-resistant frame of gypsum base, Wherein the fire-resistant plug-in unit of gypsum base is made up of described second gypsum base refractory material.
4. fire resistant doorsets according to claim 1, the fire-resistant frame of wherein said extrusion gypsum base is by means of at described extrusion stone In the fire-resistant frame of cream base and the fire-resistant central plate of described gypsum base formed one group of male and female connector be attached to described gypsum base fire-resistant in Core.
5. fire resistant doorsets according to claim 4, wherein said male and female connector be triangle, shaped form, rectangle, tongue-groove or Combinations thereof.
6. fire resistant doorsets according to claim 4, wherein said male and female connector is for angle.
7. fire resistant doorsets according to claim 1, wherein said first gypsum base refractory material and described second gypsum base are resistance to That fire material is extrusion or molding.
8. fire resistant doorsets according to claim 1, the fire-resistant frame of wherein said extrusion gypsum base is assembled, and described gypsum base is resistance to Fire center's plate is cast and condenses in the described extrusion fire-resistant frame of gypsum base.
9. fire resistant doorsets according to claim 1, the fire-resistant frame of wherein said extrusion gypsum base includes:
First stile；
Second stile；
First crosspiece, it is attached to described first stile and described second stile；And
Second crosspiece, it is attached to described first stile and described second stile.
10. fire resistant doorsets according to claim 1, also include top board, and it is attached to the fire-resistant central plate of described gypsum base and institute Stating the top of the extrusion fire-resistant frame of gypsum base, or including base plate, it is attached to the described bottom of the fire-resistant central plate of described gypsum base, Or include described top board and described both base plates.
11. fire resistant doorsets according to claim 10, wherein said top board or described base plate include lignocellulosic substrate, wood Material, metal, plastics, one or more protective layer or combinations thereof.
12. fire resistant doorsets according to claim 10, wherein said top board or described base plate include Wood composite material.
13. fire resistant doorsets according to claim 10, wherein said top board or described base plate include medium density fibre board (MDF).
14. fire resistant doorsets according to claim 10, wherein said top board or described base plate include high density fiberboard.
15. fire resistant doorsets according to claim 10, wherein said top board or described base plate include particieboard.
16. fire resistant doorsets according to claim 10, wherein said top board or described base plate include Masonite.
17. fire resistant doorsets according to claim 10, wherein said top board or described base plate include glass fibre.
18. fire resistant doorsets according to claim 11, wherein said one or more protective layers include refractory material, explosion-proof timber Material, bullet resistant material, shielding material, chemical-resistant resistance material, anti-biological harm material, radiation proof material, damping material, ground connection material Material, barrier material or combinations thereof.
19. fire resistant doorsets according to claim 11, wherein said one or more protective layers include one or more gypsum Plate, one or more metallic plate, one or more stereotype, one or more Kev arm-tie, one or more ceramic wafer, polyurethane Froth bed, graphite linings, woven wire or combinations thereof.
20. fire resistant doorsets according to claim 1, the fire-resistant central plate of wherein said gypsum base and described extrusion gypsum base are fire-resistant Frame is inflated material or refractory material.
21. fire resistant doorsets according to claim 1, also include outsourcing bar, and it is attached to the described extrusion fire-resistant frame of gypsum base Each side and each end.
22. fire resistant doorsets according to claim 21, also include Expandable strip material, its configuration described outsourcing bar and described squeeze Go out between the fire-resistant frame of gypsum base.
23. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include wood Matter cellulose substrate, timber, metal, plastics or combinations thereof.
24. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include wood Material composite.
During 25. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include Density fiber board.
26. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include height Density fiber board.
27. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include plane Card.
28. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include absolutely Fibrae marginatae plate.
29. fire resistant doorsets according to claim 1, wherein said first decoration panel and described second decoration panel include glass Glass fiber.
30. fire resistant doorsets according to claim 1, the fire-resistant central plate of wherein said gypsum base includes:
Middle plate, it is made up of described first gypsum base refractory material or described second gypsum base refractory material；
Top completely cuts off plate, and it is attached to the top of described middle plate；And
Bottom isolation plate, it is attached to the bottom of described middle plate.
31. fire resistant doorsets according to claim 30, wherein said top isolation plate and described bottom isolation plate are by having Made by the corrugated filler of multiple vacancies of acoustic material filling.
32. 1 kinds of methods manufacturing fire resistant doorsets, comprise the following steps:
There is provided core, it comprises the following steps:
The fire-resistant central plate of gypsum base with bottom, top, the first side, the second side, the first end and the second end is provided, wherein said The fire-resistant central plate of gypsum base is made up of the first gypsum base refractory material,
The first stile extruding the fire-resistant frame of gypsum base is attached to the first side of the fire-resistant central plate of described gypsum base, wherein said The extrusion fire-resistant frame of gypsum base is by having the more highdensity second gypsum base refractory material than described first gypsum base refractory material Make, and described first gypsum base refractory material and described second gypsum base refractory material by water, gypsum, cellulosic material or Fibrous material, glass, ceramic material and one or more bonding agents composition,
Second stile of the described extrusion fire-resistant frame of gypsum base is attached to the second side of the fire-resistant central plate of described gypsum base；
By described extrusion the fire-resistant frame of gypsum base the first crosspiece be attached to the fire-resistant central plate of described gypsum base the first end and Described first stile of the described extrusion fire-resistant frame of gypsum base and described second stile, and
By described extrusion the fire-resistant frame of gypsum base the second crosspiece be attached to the fire-resistant central plate of described gypsum base the second end and Described first stile of the described extrusion fire-resistant frame of gypsum base and described second stile；
First decoration panel is attached to the top of described core；And
Second decoration panel is attached to the bottom of described core.
33. methods according to claim 32, further comprising the steps of:
Form breach in the first side of the fire-resistant central plate of described gypsum base；And
Fire-resistant for gypsum base lock is inserted described breach and fire-resistant for described gypsum base lock is attached to described gypsum base fire-resistant in Core and the fire-resistant frame of described extrusion gypsum base, the fire-resistant lock of wherein said gypsum base is made up of the second gypsum base refractory material.
34. methods according to claim 32, the fire-resistant central plate of wherein said gypsum base includes:
The first fire-resistant central plate of gypsum base, it is arranged between described first side and described second side at described adjacent one end, The wherein said first fire-resistant central plate of gypsum base is made up of described first gypsum base refractory material；
The second fire-resistant central plate of gypsum base, it is arranged between described first side and described second side near described second end, The wherein said second fire-resistant central plate of gypsum base is made up of described first gypsum base refractory material；And
The fire-resistant plug-in unit of gypsum base, it is arranged on the described first fire-resistant central plate of gypsum base and the described second fire-resistant central plate of gypsum base Between and be attached to the described first fire-resistant central plate of gypsum base and the described second fire-resistant central plate of gypsum base, and in described first side And extend between described second side and at described first side and described second side, be attached to the described extrusion fire-resistant frame of gypsum base, Wherein the fire-resistant plug-in unit of gypsum base is made up of the second gypsum base refractory material.
35. methods according to claim 32, further comprising the steps of: at the described extrusion fire-resistant frame of gypsum base and described The fire-resistant central plate of gypsum base forms one group of male and female connector.
36. methods according to claim 35, wherein said male and female connector be triangle, shaped form, rectangle, tongue-groove or Combinations thereof.
37. methods according to claim 35, wherein said male and female connector is for angle.
38. methods according to claim 32, further comprising the steps of:
Extrude or mould described first gypsum base refractory material to form the fire-resistant central plate of described gypsum base；And
Extrusion or mould described second gypsum base refractory material with formed the described extrusion fire-resistant frame of gypsum base the first stile, the Two stiles, the first crosspiece and the second crosspiece.
39. methods according to claim 32, further comprising the steps of:
Extrude or mould described first gypsum base refractory material to form the fire-resistant central plate of described gypsum base；And
Extrusion or mould described second gypsum base refractory material forming sheet material, and it is described to be formed to cut described sheet material with gang saw One or more of first stile of the extrusion fire-resistant frame of gypsum base, the second stile, the first crosspiece or second crosspiece.
40. methods according to claim 32, further comprising the steps of: top board is attached to the resistance to fire center of described gypsum base Plate and the top of the fire-resistant frame of described extrusion gypsum base, or base plate is attached to the bottom of the fire-resistant central plate of described gypsum base, or It is attached described top board and described both base plates.
41. methods according to claim 40, wherein said top board or described base plate include lignocellulosic substrate, wood Material, metal, plastics, one or more protective layer or combinations thereof.
42. methods according to claim 40, wherein said top board or described base plate include Wood composite material.
43. methods according to claim 40, wherein said top board or described base plate include medium density fibre board (MDF).
44. methods according to claim 40, wherein said top board or described base plate include high density fiberboard.
45. methods according to claim 40, wherein said top board or described base plate include particieboard.
46. methods according to claim 40, wherein said top board or described base plate include Masonite.
47. methods according to claim 40, wherein said top board or described base plate include glass fibre.
48. methods according to claim 41, wherein said one or more protective layers include refractory material, explosion-proof timber Material, bullet resistant material, shielding material, chemical-resistant resistance material, anti-biological harm material, radiation proof material, damping material, ground connection material Material, barrier material or combinations thereof.
49. method according to claim 41, wherein said one or more protective layers include one or more plasterboard, One or more metallic plates, one or more stereotype, one or more Kev arm-tie, one or more ceramic wafer, polyurethane foam Foam layer, graphite linings, woven wire or combinations thereof.
50. methods according to claim 32, further comprising the steps of: with stone described in expanding material or refractory material The fire-resistant central plate of cream base and the fire-resistant frame of described extrusion gypsum base.
51. methods according to claim 32, wherein said method is implemented as a part for continuous manufacture process.
52. methods according to claim 32, further comprising the steps of: by the first decoration panel is attached to described core Top and the second decoration panel be attached to the bottom of described core form fire resistant doorsets.
53. methods according to claim 32, the fire-resistant central plate of wherein said gypsum base includes:
Middle plate, it is made up of described first gypsum base refractory material or described second gypsum base refractory material；
Top completely cuts off plate, and it is attached to the top of described middle plate；And
Bottom isolation plate, it is attached to the bottom of described middle plate.
54. methods according to claim 53, wherein said top isolation plate and described bottom isolation plate by have with every The corrugated filler of multiple vacancies that sound material is filled is made.
55. 1 kinds of methods manufacturing fire resistant doorsets, comprise the following steps:
There is provided core, it comprises the following steps:
The fire-resistant frame of extrusion gypsum base with middle part vacancy is provided by following steps, the extrusion fire-resistant frame of gypsum base is i.e. provided The first stile, the first crosspiece of the described extrusion fire-resistant frame of gypsum base is attached to the of the described extrusion fire-resistant frame of gypsum base Second crosspiece of the described extrusion fire-resistant frame of gypsum base is attached to described first stile by one stile, and by described extrusion stone Second stile of the fire-resistant frame of cream base is attached to the first crosspiece and the second crosspiece, the Qi Zhongsuo of the described extrusion fire-resistant frame of gypsum base State the extrusion fire-resistant frame of gypsum base to be made up of the second gypsum base refractory material, and described first gypsum base refractory material and described Second gypsum base refractory material by water, gypsum, cellulosic material or fibrous material, glass, ceramic material and one or more Bonding agent forms,
It is filled in described extrusion with having than the first gypsum base refractory material of described second gypsum base refractory material less dense Described vacancy in the fire-resistant frame of gypsum base is to form the fire-resistant central plate of gypsum base；And
Toast the described extrusion fire-resistant frame of gypsum base and described first gypsum base refractory material；
First decoration panel is attached to the top of described core；And
Second decoration panel is attached to the bottom of described core.
56. methods according to claim 55, further comprising the steps of: to be embedded at the described extrusion fire-resistant frame of gypsum base The fire-resistant lock of gypsum base, the fire-resistant lock of wherein said gypsum base is made up of described second gypsum base refractory material.
57. methods according to claim 55, the fire-resistant central plate of wherein said gypsum base includes:
The first fire-resistant central plate of gypsum base, it is arranged between the first side and the second side at adjacent one end, and wherein said first The fire-resistant central plate of gypsum base is made up of described first gypsum base refractory material；
The second fire-resistant central plate of gypsum base, it is arranged between the first side and the second side near the second end, and wherein said second The fire-resistant central plate of gypsum base is made up of described first gypsum base refractory material；And
The fire-resistant plug-in unit of gypsum base, it is arranged on the described first fire-resistant central plate of gypsum base and the described second fire-resistant central plate of gypsum base Between and be attached to the described first fire-resistant central plate of gypsum base and the described second fire-resistant central plate of gypsum base, and in described first side And extend between described second side and at described first side and described second side, be attached to the described extrusion fire-resistant frame of gypsum base, Wherein gypsum base refractory material is made up of described second gypsum base refractory material.
58. methods according to claim 55, further comprising the steps of: at the described extrusion fire-resistant frame of gypsum base and described The fire-resistant central plate of gypsum base forms one group of male and female connector.
59. methods according to claim 58, wherein said male and female connector be triangle, shaped form, rectangle, tongue-groove or Combinations thereof.
60. methods according to claim 58, wherein said male and female connector is for angle.
61. methods according to claim 55, further comprising the steps of:
Extrude or mould described first gypsum base refractory material to form the fire-resistant central plate of described gypsum base；And
Extrusion or mould described second gypsum base refractory material with formed the described extrusion fire-resistant frame of gypsum base the first stile, the Two stiles, the first crosspiece and the second crosspiece.
62. methods according to claim 55, further comprising the steps of:
Extrude or mould described first gypsum base refractory material to form the fire-resistant central plate of described gypsum base；And
Extrusion or mould described second gypsum base refractory material forming sheet material, and it is described to be formed to cut described sheet material with gang saw One or more of first stile of the extrusion fire-resistant frame of gypsum base, the second stile, the first crosspiece or second crosspiece.
63. methods according to claim 55, further comprising the steps of: top board is attached to the resistance to fire center of described gypsum base Plate and the top of the fire-resistant frame of described extrusion gypsum base, or base plate is attached to the bottom of the fire-resistant central plate of described gypsum base, or It is attached described top board and described both base plates.
64. methods according to claim 59, wherein top board or base plate include lignocellulosic substrate, timber, metal, mould Material, one or more protective layer or combinations thereof.
65. methods according to claim 59, wherein said top board or described base plate include Wood composite material.
66. methods according to claim 59, wherein said top board or described base plate include medium density fibre board (MDF).
67. methods according to claim 59, wherein said top board or described base plate include high density fiberboard.
68. methods according to claim 59, wherein said top board or described base plate include particieboard.
69. methods according to claim 59, wherein said top board or described base plate include Masonite.
70. methods according to claim 59, wherein said top board or described base plate include glass fibre.
71. methods according to claim 64, wherein said one or more protective layers include refractory material, explosion-proof timber Material, bullet resistant material, shielding material, chemical-resistant resistance material, anti-biological harm material, radiation proof material, damping material, ground connection material Material, barrier material or combinations thereof.
72. methods according to claim 71, wherein said one or more protective layers include one or more plasterboard, One or more metallic plates, one or more stereotype, one or more Kev arm-tie, one or more ceramic wafer, polyurethane foam Foam layer, graphite linings, woven wire or combinations thereof.
73. methods according to claim 71, further comprising the steps of: with stone described in expanding material or refractory material The fire-resistant central plate of cream base and the fire-resistant frame of described extrusion gypsum base.
74. methods according to claim 55, wherein said method is implemented as a part for continuous manufacture process.
75. methods according to claim 55, further comprising the steps of: by the first decoration panel is attached to described core Top and the second decoration panel be attached to the bottom of described core form fire resistant doorsets.
76. methods according to claim 55, the fire-resistant central plate of wherein said gypsum base includes:
Middle plate, it is made up of described first gypsum base refractory material or described second gypsum base refractory material；
Top completely cuts off plate, and it is attached to the top of described middle plate；And
Bottom isolation plate, it is attached to the bottom of described middle plate.
77. methods according to claim 76, wherein said top isolation plate and described bottom isolation plate are by having use The corrugated filler of multiple vacancies that acoustic material is filled is made.
CN201380034441.7A 2012-06-29 2013-06-28 Fire-resistant door core and fire resistant doorsets Active CN104487645B (en)

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US13/538,828 US9243444B2 (en) 2012-06-29 2012-06-29 Fire rated door
US13/538788 2012-06-29
US13/538,788 US20140000193A1 (en) 2012-06-29 2012-06-29 Fire rated door core
US13/538828 2012-06-29
PCT/US2013/048642 WO2014005056A1 (en) 2012-06-29 2013-06-28 Fire rated door core and door

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