CN104486851A - Micro attenuation power cuttable carbon fiber electric heating plate and preparation method thereof - Google Patents
Micro attenuation power cuttable carbon fiber electric heating plate and preparation method thereof Download PDFInfo
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- CN104486851A CN104486851A CN201410758473.8A CN201410758473A CN104486851A CN 104486851 A CN104486851 A CN 104486851A CN 201410758473 A CN201410758473 A CN 201410758473A CN 104486851 A CN104486851 A CN 104486851A
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- carbon fiber
- paper
- heating non
- layer
- fiber heating
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- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 66
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 66
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000005485 electric heating Methods 0.000 title abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 44
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910052802 copper Inorganic materials 0.000 claims abstract description 26
- 239000010949 copper Substances 0.000 claims abstract description 26
- 238000009413 insulation Methods 0.000 claims abstract description 12
- 230000004888 barrier function Effects 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 26
- 241000446313 Lamella Species 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 238000007731 hot pressing Methods 0.000 claims description 4
- 238000009966 trimming Methods 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 2
- 238000005470 impregnation Methods 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920001131 Pulp (paper) Polymers 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 238000013329 compounding Methods 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 239000004593 Epoxy Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 230000021615 conjugation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- Laminated Bodies (AREA)
Abstract
The invention discloses a micro attenuation power cuttable carbon fiber electric heating plate and a preparation method of the electric heating plate. The micro attenuation power cuttable carbon fiber electric heating plate comprises an upper decorative paper layer, an upper insulation layer, a heating chip layer, a lower insulation layer and a lower decorative layer, wherein the upper decorative paper layer, the upper insulation layer, the heating chip layer, the lower insulation layer and the lower decorative layer are sequentially overlapped from top to bottom; the heating chip layer is formed by connecting a plurality of tiled carbon fiber heating non-woven paper in parallel through copper belts; the plurality of tiled carbon fiber heating non-woven paper is same in size specification; the copper belts are sequentially connected with the upper surface and the lower surface of the carbon fiber heating non-woven paper in a manner of penetrating up and down. The carbon fiber heating non-woven paper is used as a heating chip; the paper is thin, has resistance to water and resistance to strain elastic force, is good in soakage of rubber and high in compounding strength, is long in service life, is cuttable and is convenient to mount; the attenuation power of the paper is lower than that of wood pulp conductive paper; the service life of the carbon fiber electric heating plate is prolonged; the unnecessary production of various sizes can be reduced.
Description
Technical field
The present invention relates to a kind of microwave attenuation power can cutting carbon fiber electrothermal plate and preparation method thereof.
Background technology
It is large to there is decay power in the carbon fiber electrothermal plate of current production, can not cutting, the shortcomings such as useful life is short.Specific as follows:
1, conductive paper, conductive paper material is the biggest factor affecting power drop, the exothermic material that in prior art, electric hot plate adopts is wood pulp cellulose conductive paper, this wood pulp conductive paper, not water resistant, inelastic, paper is thick, during with insulating material pressing, because of the reason of seep through difference, cause insulating material and conductive paper conjugation insecure, winter, electric hot plate was dry, summer, electric hot plate made moist, with the passing of time electric hot plate intensity and adaptability to changes reduce gradually, between conductive paper inner timber pulp fibres, adhesion weakens gradually, the contact forces of carbon fiber also weakens gradually, electric hot plate resistance just becomes large, electric hot plate power is caused to decline gradually, when being subject to external pressure, conductive paper easily cracks and layering, shorten electric hot plate useful life.
2, whole euthermic chip electric hot plate of different size specification can only be manufactured in the factory, can not carry out cutting as required in use, bring very inconvenient to installation.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of microwave attenuation power can cutting carbon fiber electrothermal plate.
The another one technical problem that the present invention will solve is to provide a kind of microwave attenuation power can the preparation method of cutting carbon fiber electrothermal plate.
Can cutting carbon fiber electrothermal plate for microwave attenuation power, the technical solution used in the present invention is: comprise decorative paper layer, upper insulating barrier, heat generating core lamella, lower insulating barrier, lower decorative layer;
Upper decorative paper layer, upper insulating barrier, heat generating core lamella, lower insulating barrier, lower decorative layer are overlapping successively from top to bottom; The carbon fiber heating non-woven paper that heat generating core lamella is tiled by multiple is formed by copper strips is parallel with one another.
As preferably, the dimensions of multiple carbon fiber heating non-woven papers is identical.
As preferably, copper strips is connected with the upper and lower surface of carbon fiber heating non-woven paper successively respectively to intert mode up and down.
As preferably, upper insulating barrier and lower insulating barrier are epoxy resins insulation impregnation glass cloth.
As preferably, upper decorative paper layer and lower decorative paper layer are woodgrained paper.
Can the preparation method of cutting carbon fiber electrothermal plate for microwave attenuation power, the technical solution used in the present invention is: comprise the following steps:
(1) first the carbon fiber heating non-woven paper of selected power is cut into strip;
(2) bottom-up shakedown sets decorative layer and lower insulating barrier;
(3) the carbon fiber heating non-woven paper of multiple strips is laid in lower surface of insulating layer along its length in parallel to each other, adjacent carbon fiber heating non-woven paper is provided with gap;
(4) respectively insert a copper strips in the top and bottom of carbon fiber heating non-woven paper, each carbon fiber heating non-woven paper is formed mutually and is connected in parallel, and be provided with power connector end on two copper strips;
(5) on carbon fiber heating non-woven paper, lay insulating barrier and upper decorative layer successively, complete the laying work of electric hot plate thus;
(6) by the electric hot plate laid through hot-forming;
(7) trimming is carried out to the electric hot plate after hot pressing, make the electric hot plate finished product of dimensional requirement up to specification.
As preferably, multiple strip carbon fiber heating non-woven papers have identical dimensions.
As preferably, copper strips is connected with the upper and lower surface of carbon fiber heating non-woven paper successively respectively to intert mode up and down.
The invention has the beneficial effects as follows:
Adopt carbon fiber electric heating non-woven paper as euthermic chip, paper is thin, water resistant, anti-strain elastic force, soak into glue good, combined strength bination is high, decay power is lower than wood pulp conductive paper, and the life-span is long, can cutting, easy for installation, solve existing carbon fiber electrothermal plate decay power large, the life-span is short, can not the technical barrier of cutting, extend the useful life of carbon fiber electrothermal plate, reduce unnecessary plurality of specifications and produce.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is that microwave attenuation power of the present invention can the structural representation of cutting carbon fiber electrothermal plate embodiment.
Fig. 2 is that microwave attenuation power of the present invention can the euthermic chip Rotating fields schematic diagram of cutting carbon fiber electrothermal plate embodiment.
Fig. 3 is the A-A cutaway view of Fig. 2.
In figure, the upper decorative layer of 1-, the upper insulating barrier of 2-, 3-carbon fiber heating non-woven paper, 4-electrode copper strips, insulating barrier under 5-, decorative layer under 6-, 7-power supply contact, 8-gap.
Embodiment
Fig. 1 is that a kind of microwave attenuation power can cutting carbon fiber electrothermal plate, is from up to down overlapping successively by upper decorative layer 1, upper insulating barrier 2, heat generating core lamella, electrode copper strips 4, lower insulating barrier 5, lower decorative layer 6 and makes through pressing.
Wherein heat generating core lamella as shown in Figure 2: the euthermic chip several carbon fiber heating non-woven papers 3 being cut to the strip with same size specification, then be laid in parallel to each other between insulating barrier 2 and lower insulating barrier 6, between each euthermic chip, be provided with the gap 8 of 6 ~ 8 millimeters.Insert the two ends up and down of the carbon fiber heating non-woven paper of strip again with two electrode copper strips 4 respectively, each carbon fiber heating non-woven paper is formed and is connected in parallel, these two copper strips i.e. as power connector end and thereon source of welding current contact 7.
Above-mentioned microwave attenuation power can manufacture by cutting carbon fiber electrothermal plate according to the following steps:
(1) first the carbon fiber heating non-woven paper of selected power, the euthermic chip of the strip of same dimensions is cut into by specification.
(2) according to the specification cutting of electric hot plate as the woodgrained paper of decorative layer.
(3) according to the specification cutting of electric hot plate as the epoxy insulation glass cloth of insulating barrier.
(4) by bottom-up order, first lay the woodgrained paper as lower decorative layer 7, secondly lay the epoxy insulation glass cloth as lower insulating barrier 6.
(5) lay heat generating core lamella: multiple the carbon fiber heating non-woven papers cut, as parallel laid above the epoxy insulation glass cloth of lower insulating barrier, adjacent carbon fiber heating non-woven paper retains 6 ~ 8 millimeters, interval.
(6) insert the two ends up and down of often opening carbon fiber heating non-woven paper with two copper strips as electrode respectively, make each carbon fiber heating non-woven paper connect (Fig. 2) with parallel way; Specific practice is upper end or the lower end of copper strips being inserted each euthermic chip with top-bottom cross, copper strips is formed and corrugatedly to intert up and down in carbon fiber heating non-woven paper, and copper strips is connected (Fig. 3) successively respectively with the upper and lower surface of carbon fiber heating non-woven paper.
(7) lay successively on heat generating core lamella as on insulating barrier 2 epoxy insulation glass cloth and as on the woodgrained paper of decorative layer 1.
(8) electric hot plate laid is carried out hot pressing on hot press.
(9) electric hot plate after hot pressing is carried out by specification trimming.
(10) insulating barrier is removed to the power supply contact 7 place polishing on two electrode copper strips 4 of electric hot plate, welding power source line, and butt joint place insulation processing.
Because above-mentioned electric hot plate adopts multiple equivalent specifications euthermic chips, parallel interval is combined into heating circuit in parallel, can cutting at interval of place, the electric hot plate of variable-width, cropped electric hot plate all can be used, and to several specification electric hot plate of production, is simplified to and produces a kind of specification electric hot plate, can directly cutting use at the construction field (site), very convenient.
In addition, adopt as copper strips and the carbon fiber heating non-woven paper of electrode and intert mode up and down and be connected and make the contact of copper strips and carbon fiber heating non-woven paper firmly permanent.Adopt overlay method as the copper strips of electrode effect and conductive paper processing method in prior art, be exactly connect only overlapping with the side at conductive paper edge from start to finish for copper strips, top lower insulation plate pressure force keeps in touch dynamics, in external pressure to electric hot plate distortion with when bending, resistance is small and weak, and long-time use can cause losing contact force gradually between copper strips and conductive paper, and resistance becomes large gradually, power is weak gradually, and useful life shortens.
The microwave attenuation power of the present embodiment not only can greatly reduce electric heating and pulls decay power by cutting carbon fiber electrothermal plate, improve product quality, reduce failure rate, extend product useful life, and change carbon fiber electrothermal plate can not cutting use drawback, improve product ease of use, and innovate to some extent in technological level and product quality and break through.
Above-described embodiment of the present invention, does not form limiting the scope of the present invention.Any amendment done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within claims of the present invention.
Claims (8)
1. microwave attenuation power can cutting carbon fiber electrothermal plate, it is characterized in that: comprise decorative paper layer, upper insulating barrier, heat generating core lamella, lower insulating barrier, lower decorative layer;
Described upper decorative paper layer, upper insulating barrier, heat generating core lamella, lower insulating barrier, lower decorative layer are overlapping successively from top to bottom; The carbon fiber heating non-woven paper that described heat generating core lamella is tiled by multiple is formed by copper strips is parallel with one another.
2. microwave attenuation power according to claim 1 can cutting carbon fiber electrothermal plate, it is characterized in that: described in multiple, the dimensions of carbon fiber heating non-woven paper is identical.
3. microwave attenuation power according to claim 1 can cutting carbon fiber electrothermal plate, it is characterized in that: described copper strips is connected with the upper and lower surface of carbon fiber heating non-woven paper successively respectively to intert mode up and down.
4. microwave attenuation power according to claim 1 can cutting carbon fiber electrothermal plate, it is characterized in that: described upper insulating barrier and lower insulating barrier are epoxy resins insulation impregnation glass cloth.
5. microwave attenuation power according to claim 1 can cutting carbon fiber electrothermal plate, it is characterized in that: described upper decorative paper layer and lower decorative paper layer are woodgrained paper.
6. microwave attenuation power can the preparation method of cutting carbon fiber electrothermal plate as claimed in claim 1, comprises the following steps:
(1) first the carbon fiber heating non-woven paper of selected power is cut into strip;
(2) bottom-up shakedown sets decorative layer and lower insulating barrier;
(3) the carbon fiber heating non-woven paper of multiple strips is laid in lower surface of insulating layer along its length in parallel to each other, adjacent carbon fiber heating non-woven paper is provided with gap;
(4) respectively insert a copper strips in the top and bottom of carbon fiber heating non-woven paper, each carbon fiber heating non-woven paper is formed mutually and is connected in parallel, and be provided with power connector end on two copper strips;
(5) on carbon fiber heating non-woven paper, lay insulating barrier and upper decorative layer successively, complete the laying work of electric hot plate thus;
(6) by the electric hot plate laid through hot-forming;
(7) trimming is carried out to the electric hot plate after hot pressing, make the electric hot plate finished product of dimensional requirement up to specification.
7. preparation method according to claim 6, is characterized in that: multiple strip carbon fiber heating non-woven papers have identical dimensions.
8. preparation method according to claim 6, is characterized in that: described copper strips with up and down intert mode be connected respectively successively with the upper and lower surface of carbon fiber heating non-woven paper.
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CN201410758473.8A CN104486851B (en) | 2014-12-08 | 2014-12-08 | Microwave attenuation power can cutting carbon fiber electrothermal plate and preparation method thereof |
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CN201410758473.8A CN104486851B (en) | 2014-12-08 | 2014-12-08 | Microwave attenuation power can cutting carbon fiber electrothermal plate and preparation method thereof |
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CN104486851B CN104486851B (en) | 2016-09-28 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106273921A (en) * | 2016-08-08 | 2017-01-04 | 陆志强 | A kind of novel carbon fiber based on the hot sandwich layer of modified carbon fiber hot core floor |
CN109106499A (en) * | 2018-09-11 | 2019-01-01 | 深圳和而泰小家电智能科技有限公司 | A kind of carbon fiber physiotherapy products |
CN112629093A (en) * | 2021-03-09 | 2021-04-09 | 中国空气动力研究与发展中心低速空气动力研究所 | Method for removing ice growing on surface of film hot knife and model |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110213845A (en) * | 2019-07-04 | 2019-09-06 | 青岛墨金烯碳新材料科技有限公司 | A kind of graphene high temperature resistant mica electric hot plate and preparation method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2518292Y (en) * | 2001-12-28 | 2002-10-23 | 石伟 | Carbon fiber combined electrothermal board |
CN2669043Y (en) * | 2003-12-10 | 2005-01-05 | 金银 | Far infrared electric-heating decorative board |
CN202043305U (en) * | 2011-02-01 | 2011-11-16 | 吉林大学 | High-temperature-resisting carbon fiber paper soft composite electric heating slice |
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2014
- 2014-12-08 CN CN201410758473.8A patent/CN104486851B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2518292Y (en) * | 2001-12-28 | 2002-10-23 | 石伟 | Carbon fiber combined electrothermal board |
CN2669043Y (en) * | 2003-12-10 | 2005-01-05 | 金银 | Far infrared electric-heating decorative board |
CN202043305U (en) * | 2011-02-01 | 2011-11-16 | 吉林大学 | High-temperature-resisting carbon fiber paper soft composite electric heating slice |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106273921A (en) * | 2016-08-08 | 2017-01-04 | 陆志强 | A kind of novel carbon fiber based on the hot sandwich layer of modified carbon fiber hot core floor |
CN109106499A (en) * | 2018-09-11 | 2019-01-01 | 深圳和而泰小家电智能科技有限公司 | A kind of carbon fiber physiotherapy products |
CN112629093A (en) * | 2021-03-09 | 2021-04-09 | 中国空气动力研究与发展中心低速空气动力研究所 | Method for removing ice growing on surface of film hot knife and model |
CN112629093B (en) * | 2021-03-09 | 2021-07-02 | 中国空气动力研究与发展中心低速空气动力研究所 | Method for removing ice growing on surface of film hot knife and model |
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Effective date of registration: 20170119 Address after: 266000 East Road, high tech Zone, Shandong, Qingdao, 826-57 Patentee after: QINGDAO GRAPHENE CARBON NEW MATERIAL TECHNOLOGY CO., LTD. Address before: 266000 Licang City, Qingdao Province, No. nine East Road, room 1206, room 320, room Patentee before: Jin Yin |