CN104485791A - Tension device of motor coil automatic winding machine - Google Patents
Tension device of motor coil automatic winding machine Download PDFInfo
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- CN104485791A CN104485791A CN201410664483.5A CN201410664483A CN104485791A CN 104485791 A CN104485791 A CN 104485791A CN 201410664483 A CN201410664483 A CN 201410664483A CN 104485791 A CN104485791 A CN 104485791A
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- support
- directive wheel
- bobbin
- wheel
- tension
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Abstract
The invention discloses a tension device of a motor coil automatic winding machine. The tension device comprises a spool bracket, a tension mechanism and a guide mechanism, wherein the tension mechanism is arranged at the top end of the spool bracket, and is butted with the guide mechanism, the spool bracket is of an oblong-shaped framework structure, a spool clamping device is arranged on two vertical columns at one side of the spool bracket and can relatively move, the tension mechanism comprises a rotary shaft, two support rods, a first guide wheel and a tension spring, the rotary shaft is horizontally arranged at the top part of the spool bracket, the two support rods are radially arranged on the rotary shaft, the first guide wheel is arranged between the tail ends of the two support rods, and the two ends of the tension spring are respectively connected with the top part of the spool bracket and the middle part of each support rod. The tension device has the advantage that by arranging the tension device on the existing winding machine in a matching way, a copper wire is enabled to obtain constant tension force in the winding process, and the manual tension is not needed, so the production efficiency is improved, the perimeter error of the coils with different turn numbers is enabled to be controlled within the required range, and the quality of the wound coils is guaranteed.
Description
Technical field
The present invention relates to motor coil coil winding machine servicing unit technical field, particularly relate to a kind of motor coil automatic coil winding machine tensioning apparatus.
Background technology
Coil winding machine is the equipment be wound into by the object of wire on specific workpiece, be generally used for copper cash to be wound around, mainly contain various motor, hollow-cup motor, rotor, stator, pin inductance, chip inductor, transformer, electromagnetically operated valve, one word inductance, resistor disc, ignition coil, RFID, mutual inductance, sound equipment coil, the winding of IC-card low-and high-frequency coil and focusing coil, it mainly comprises main frame and coil die, mainly contain the function of drive coil mold rotation and radix, generally need manual operation, belong to semiautomatic equipment, find in production practices, existing coil winding machine needs manually to strain copper cash in operation, production efficiency is lower, and owing to being manually difficult to the tensioning degree ensureing that copper cash is identical, the girth of different circle coil is easily caused to exceed permissible error, affect mass of coil.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of motor coil automatic coil winding machine tensioning apparatus, by installation tensioner supporting with existing coil winding machine, can ensure that in winding process copper cash has constant tensile force, and without the need to artificial tensioning, can enhance productivity on the one hand, can guarantee that the girth error of the different circle of coil is in claimed range, ensures the quality of coiling in addition on the one hand.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of motor coil automatic coil winding machine tensioning apparatus, comprise support for bobbin, strainer and guiding mechanism, described strainer is located at support for bobbin top, described strainer docks with guiding mechanism, described support for bobbin is cuboid frame structure, two root posts of support for bobbin side are provided with the bobbin clamping device that can be movable relatively, described strainer comprises the rotating shaft that level is located at support for bobbin top, radial direction is arranged on two struts in rotating shaft, be arranged on the first directive wheel between two strut ends and extension spring, described extension spring two ends are connected respectively with in the middle part of support for bobbin top and strut, the axis of the described axis of the first directive wheel and the axis of rotating shaft and bobbin clamping device is parallel to each other, described guiding mechanism comprises guiding trestle, be located at the vertical guide roller pair of guiding trestle front end, middle part guiding wheels and hold down gag.
Described guiding trestle comprises work shape base and vertical framework, place, described vertical framework one side vertical plane is vertical with shaft axis, vertical framework is located at the side that support for bobbin arranges the first directive wheel, described vertical framework arranges vertical guide roller pair with support for bobbin phase proximal top, described vertical guide roller is to for rubbing roller, and its plane of symmetry overlaps with the vertical plane of symmetry of the first directive wheel wheel body, the hold down gag that described guiding trestle tail end is arranged comprises leading truck, fixed block, movable block, support wheel set up and down and contact roller and regulating handle, described leading truck comprises the relative guide groove of two openings be fixed on guiding trestle end face and top board, described fixed block is located between two guide grooves, described movable block and two guide grooves are slidably matched, the wheel shaft of described contact roller is fixedly connected with movable block, the wheel shaft of described support wheel is connected with fixed block, the second directive wheel set up and down and the 3rd directive wheel is provided with in the middle part of described guiding trestle, described second directive wheel, 3rd directive wheel, contact roller, the axis of support wheel and the first directive wheel is parallel to each other, described first directive wheel, second directive wheel, 3rd directive wheel, the vertical plane of symmetry of contact roller and support wheel overlaps.
Arrange stage clip between described fixed block and movable block, described regulating handle is T-shaped structure, and its vertical section is hinged with movable block end face after passing the top board of guiding trestle, the vertical section of described adjustment Ei handle and described top board threaded engagement.
Described guide roller is horizontally disposed with the support deflector roll of axis and the first guide wheel shaft line parallel to rear side.
The beneficial effect adopting technique scheme to produce is: by installation tensioner supporting with existing coil winding machine, can ensure that in winding process copper cash has constant tensile force, and without the need to artificial tensioning, can enhance productivity on the one hand, can guarantee that the girth error of the different circle of coil is in claimed range in addition on the one hand, ensure the quality of coiling, when concrete use, bobbin is rotatably fixed on support for bobbin by the bobbin clamping device on support for bobbin, by copper cash successively through vertical guide roller pair, 3rd directive wheel, first directive wheel, be wound on coil die after second directive wheel and hold down gag, copper cash is strained under the effect of extension spring, in whole winding process, only need the artificial pause according to coil winding machine and unlatching to cut off copper cash, and by copper wire winding on next coil die.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
In the accompanying drawings: 1, support for bobbin; 2, bobbin clamping device; 3, bobbin; 4, rotating shaft; 5, extension spring; 6, strut; 7, the first directive wheel; 8, copper cash; 9, the second directive wheel; 10, regulating handle; 11, leading truck; 12, contact roller; 13, support wheel; 14, the 3rd directive wheel; 15, deflector roll is supported; 16, vertical guide roller pair; 17, guiding trestle.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
For solving the problem of the low and quality instability of existing semi-automatic coil winder operating efficiency, the invention provides a kind of motor coil automatic coil winding machine tensioning apparatus (see accompanying drawing 1), comprise support for bobbin 1, strainer and guiding mechanism, described strainer is located at support for bobbin 1 top, described strainer docks with guiding mechanism, described support for bobbin 1 is cuboid frame structure, two root posts of support for bobbin 1 side are provided with the bobbin clamping device 2 that can be movable relatively, described strainer comprises the rotating shaft 4 that level is located at support for bobbin 1 top, radial direction is arranged on two struts 6 in rotating shaft 4, be arranged on the first directive wheel 7 between two strut 6 ends and extension spring 5, described extension spring 5 two ends are connected respectively with in the middle part of support for bobbin 1 top and strut 6, the axis of the described axis of the first directive wheel 7 and the axis of rotating shaft 4 and bobbin clamping device 2 is parallel to each other, described guiding mechanism comprises guiding trestle 17, be located at the vertical guide roller of guiding trestle 17 front end to 16, middle part guiding wheels and hold down gag.
Described guiding trestle 17 comprises work shape base and vertical framework, described vertical framework one side place vertical plane and rotating shaft 4 axes normal, vertical framework is located at the side that support for bobbin 1 arranges the first directive wheel 7, described vertical framework arranges vertical guide roller to 16 with support for bobbin 1 phase proximal top, described vertical guide roller is to rubbing roller to 16, and its plane of symmetry overlaps with the vertical plane of symmetry of the first directive wheel 7 wheel body, the hold down gag that described guiding trestle 17 tail end is arranged comprises leading truck 11, fixed block, movable block, support wheel 13 set up and down and contact roller 12 and regulating handle 10, described leading truck 11 comprises the relative guide groove of two openings be fixed on guiding trestle 17 end face and top board, described fixed block is located between two guide grooves, described movable block and two guide grooves are slidably matched, the wheel shaft of described contact roller 12 is fixedly connected with movable block, the wheel shaft of described support wheel 13 is connected with fixed block, the second directive wheel 9 set up and down and the 3rd directive wheel 14 is provided with in the middle part of described guiding trestle 17, described second directive wheel 9, 3rd directive wheel 14, contact roller 12, the axis of support wheel 13 and the first directive wheel 7 is parallel to each other, described first directive wheel 7, second directive wheel 9, 3rd directive wheel 14, the vertical plane of symmetry of contact roller 12 and support wheel 13 overlaps.
Arrange stage clip between described fixed block and movable block, described regulating handle 10 is T-shaped structure, and its vertical section is hinged with movable block end face after passing the top board of guiding trestle 17, the vertical section of described adjustment Ei handle and described top board threaded engagement; Described guide roller is horizontally disposed with the support deflector roll 15 of axis and the first directive wheel 7 axis being parallel to rear side.
In embody rule process, bobbin is rotatably fixed on support for bobbin by the bobbin clamping device on support for bobbin, by copper cash successively through vertical guide roller pair, 3rd directive wheel, first directive wheel, be wound on coil die after second directive wheel and hold down gag, copper cash is strained under the effect of extension spring, in whole winding process, only need the artificial pause according to coil winding machine and unlatching to cut off copper cash, and by copper wire winding on next coil die, by installation tensioner supporting with existing coil winding machine, can ensure that in winding process copper cash has constant tensile force, and without the need to artificial tensioning, can enhance productivity on the one hand, can guarantee that the girth error of the different circle of coil is in claimed range in addition on the one hand, ensure the quality of coiling.
Claims (4)
1. a motor coil automatic coil winding machine tensioning apparatus, it is characterized in that: comprise support for bobbin (1), strainer and guiding mechanism, described strainer is located at support for bobbin (1) top, described strainer docks with guiding mechanism, described support for bobbin (1) is cuboid frame structure, two root posts of support for bobbin (1) side are provided with the bobbin clamping device (2) that can be movable relatively, described strainer comprises the rotating shaft (4) that level is located at support for bobbin (1) top, radial direction is arranged on two struts (6) in rotating shaft (4), be arranged on the first directive wheel (7) between two strut (6) ends and extension spring (5), described extension spring (5) two ends are connected with support for bobbin (1) top and strut (6) middle part respectively, the axis of the axis of described first directive wheel (7) and the axis of rotating shaft (4) and bobbin clamping device (2) is parallel to each other, described guiding mechanism comprises guiding trestle (17), be located at the vertical guide roller of guiding trestle (17) front end to (16), middle part guiding wheels and hold down gag.
2. motor coil automatic coil winding machine tensioning apparatus according to claim 1, it is characterized in that: described guiding trestle (17) comprises work shape base and vertical framework, described vertical framework one side place vertical plane and rotating shaft (4) axes normal, vertical framework is located at the side that support for bobbin (1) arranges the first directive wheel (7), described vertical framework arranges vertical guide roller to (16) with support for bobbin (1) phase proximal top, described vertical guide roller is to rubbing roller to (16), and its plane of symmetry overlaps with the vertical plane of symmetry of the first directive wheel (7) wheel body, the hold down gag that described guiding trestle (17) tail end is arranged comprises leading truck (11), fixed block, movable block, support wheel set up and down (13) and contact roller (12) and regulating handle (10), described leading truck (11) comprises the relative guide groove of two openings be fixed on guiding trestle (17) end face and top board, described fixed block is located between two guide grooves, described movable block and two guide grooves are slidably matched, the wheel shaft of described contact roller (12) is fixedly connected with movable block, the wheel shaft of described support wheel (13) is connected with fixed block, described guiding trestle (17) middle part is provided with the second directive wheel (9) set up and down and the 3rd directive wheel (14), described second directive wheel (9), 3rd directive wheel (14), contact roller (12), the axis of support wheel (13) and the first directive wheel (7) is parallel to each other, described first directive wheel (7), second directive wheel (9), 3rd directive wheel (14), the vertical plane of symmetry of contact roller (12) and support wheel (13) overlaps.
3. motor coil automatic coil winding machine tensioning apparatus according to claim 2, it is characterized in that: between described fixed block and movable block, stage clip is set, described regulating handle (10) is T-shaped structure, its vertical section is hinged with movable block end face after passing the top board of guiding trestle (17), the vertical section of described adjustment Ei handle and described top board threaded engagement.
4. motor coil automatic coil winding machine tensioning apparatus according to claim 3, is characterized in that: described guide roller is horizontally disposed with the support deflector roll (15) of axis and the first directive wheel (7) axis being parallel to rear side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410664483.5A CN104485791B (en) | 2014-11-18 | 2014-11-18 | Motor coil automatic coil winding machine tensioning apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410664483.5A CN104485791B (en) | 2014-11-18 | 2014-11-18 | Motor coil automatic coil winding machine tensioning apparatus |
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| CN104485791A true CN104485791A (en) | 2015-04-01 |
| CN104485791B CN104485791B (en) | 2017-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410664483.5A Active CN104485791B (en) | 2014-11-18 | 2014-11-18 | Motor coil automatic coil winding machine tensioning apparatus |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105356697A (en) * | 2015-11-16 | 2016-02-24 | 嘉兴市钮斯达电机有限公司 | Electromagnetic wire winding tension adjusting mechanism |
| CN106385146A (en) * | 2016-11-11 | 2017-02-08 | 苏州市圣玛特电机设备制造有限公司 | Automatic wire winding machine |
| CN108511186A (en) * | 2018-02-28 | 2018-09-07 | 河南理工大学 | A kind of air core coil automatic coil winding machine |
| CN112207879A (en) * | 2020-08-28 | 2021-01-12 | 贵州石中玉建筑材料有限公司 | Production system for building materials |
| CN113765317A (en) * | 2021-08-13 | 2021-12-07 | 谭春香 | Rotor winding equipment for motor production |
| CN114639543A (en) * | 2022-03-18 | 2022-06-17 | 宜昌楚能变压器有限公司 | Copper wire unwinding system for winding transformer coil and use method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB723684A (en) * | 1951-10-10 | 1955-02-09 | Standard Coil Prod Co Inc | Improvements in or relating to coil winding machines |
| GB915272A (en) * | 1958-01-25 | 1963-01-09 | Micafil Ag | Armature coil winding machines |
| CN1204881A (en) * | 1997-07-02 | 1999-01-13 | 日特机械工程株式会社 | Winding machine having freely positionable nozzle and method therefor |
| CN204290652U (en) * | 2014-11-18 | 2015-04-22 | 石家庄国祥精密机械有限公司 | Motor coil automatic coil winding machine tensioning apparatus |
-
2014
- 2014-11-18 CN CN201410664483.5A patent/CN104485791B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB723684A (en) * | 1951-10-10 | 1955-02-09 | Standard Coil Prod Co Inc | Improvements in or relating to coil winding machines |
| GB915272A (en) * | 1958-01-25 | 1963-01-09 | Micafil Ag | Armature coil winding machines |
| CN1204881A (en) * | 1997-07-02 | 1999-01-13 | 日特机械工程株式会社 | Winding machine having freely positionable nozzle and method therefor |
| CN204290652U (en) * | 2014-11-18 | 2015-04-22 | 石家庄国祥精密机械有限公司 | Motor coil automatic coil winding machine tensioning apparatus |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105356697A (en) * | 2015-11-16 | 2016-02-24 | 嘉兴市钮斯达电机有限公司 | Electromagnetic wire winding tension adjusting mechanism |
| CN105356697B (en) * | 2015-11-16 | 2018-04-10 | 嘉兴市钮斯达电机有限公司 | One kind winding electromagnetic wire tension adjustment mechanism |
| CN106385146A (en) * | 2016-11-11 | 2017-02-08 | 苏州市圣玛特电机设备制造有限公司 | Automatic wire winding machine |
| CN106385146B (en) * | 2016-11-11 | 2019-01-15 | 苏州市圣玛特电机设备制造有限公司 | A kind of automatic coil winding machine |
| CN108511186A (en) * | 2018-02-28 | 2018-09-07 | 河南理工大学 | A kind of air core coil automatic coil winding machine |
| CN108511186B (en) * | 2018-02-28 | 2023-05-16 | 河南理工大学 | Automatic coil winding machine for air-core coil |
| CN112207879A (en) * | 2020-08-28 | 2021-01-12 | 贵州石中玉建筑材料有限公司 | Production system for building materials |
| CN113765317A (en) * | 2021-08-13 | 2021-12-07 | 谭春香 | Rotor winding equipment for motor production |
| CN114639543A (en) * | 2022-03-18 | 2022-06-17 | 宜昌楚能变压器有限公司 | Copper wire unwinding system for winding transformer coil and use method |
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|---|---|
| CN104485791B (en) | 2017-06-06 |
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Effective date of registration: 20170426 Address after: 050000 Changjiang Road, high tech Zone, Hebei, Shijiazhuang, China, 245 Applicant after: Shijiazhuang Tongye Electrical Manufacturing Co. Ltd. Address before: 050000 Changjiang Road, high tech Zone, Hebei, Shijiazhuang, China, 245 Applicant before: SHIJIAZHUANG GUOXIANG PRECISION MACHINERY CO., LTD. |
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