CN104485164A - Voltage-withstanding aluminum alloy cable - Google Patents
Voltage-withstanding aluminum alloy cable Download PDFInfo
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- CN104485164A CN104485164A CN201410851347.7A CN201410851347A CN104485164A CN 104485164 A CN104485164 A CN 104485164A CN 201410851347 A CN201410851347 A CN 201410851347A CN 104485164 A CN104485164 A CN 104485164A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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Abstract
The invention relates to a voltage-withstanding aluminum alloy cable. The voltage-withstanding aluminum alloy cable comprises aluminum alloy wires, a supporting part, quartz filler, elastic ribs, a shielding layer, a reinforced braided layer, a flame-retardant layer, an insulating layer and an outer sheath layer. The aluminum alloy wires are arranged on the outer surface of the supporting part in a wound mode to form a cable core. The cable core is covered with the insulating layer, the space between the insulating layer and the cable core is filled with the quartz filler, and the shielding layer, the reinforced braided layer, the flame-retardant layer and the outer sheath layer are sequentially arranged outside the insulating layer. The elastic ribs are uniformly arranged in the outer sheath layer, and therefore the cable can withstand a higher voltage. The internal aluminum alloy wires are uniformly arranged on the outer surface of the supporting part in the wound mode, and therefore deformation of the cable core is effectively prevented. Meanwhile, wear-resisting and voltage-withstanding rubber is adopted as the outer sheath layer of the cable, and therefore the cable is better in voltage-withstanding performance, aging resistance, oil resistance and water resistance, safer and more practical.
Description
Technical field
The present invention relates to a kind of cable, specifically a kind of withstand voltage aluminium alloy cable.
Background technology
Since last 100 years, China uses fine copper always, cable conductor made by fine aluminium.In long-term use procedure, it is found that aluminium conductor due to creep-resistant property poor, when cable uses, conductor is in the recurrent state that colds and heat succeed each other, and the time has been grown joint and will produce gap.Cause conductor contact bad, transition resistance increases, and conductor joint heating during use, detonator circuit fault, becomes the potential safety hazard in supply line.This problem annoyings power department always, and they would rather spend higher price to use copper core cable to be also unwilling to use cheap aluminium cable.During this external copper-aluminium joint transition, two kinds of metals also easily produce electrochemical reaction, corrosion joint.
Along with the scarcity gradually of China's copper resource and day by day rising violently of World Copper valency, people turn to aluminum and its alloy sight again.Country advocates with aluminium for copper always, wishes the comprehensive utilization by aluminium, solves the problem of copper scarcity of resources.From technical guarantee and resource provision two aspect, market substitutes in the urgent need to high performance aluminum alloy conductor cable or supplements the deficiency of existing conventional products, meets the needs of China's power construction.
Aluminum alloy conductor cable common at present, its structure is conductor, insulation, PVC or PE sheath.Adopt the design of this structure can not meet high pressure resistant, the aspect such as waterproof, oil resistant requirement.Therefore the cable designing new structure is imperative.
Summary of the invention
The object of the present invention is to provide a kind of withstand voltage aluminium alloy cable, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of withstand voltage aluminium alloy cable, comprise aluminium alloy wires, strutting piece, Filled with Quartz thing, elastic force muscle, screen, enhancing braid, flame-retardant layer, insulating barrier and external sheath layer, described aluminium alloy wires forms cable core at strutting piece outer surface around the home by some, described cable core outside is coated with insulating barrier, and between insulating barrier and cable core, fill quartzy filler, described insulating barrier outside is disposed with screen, strengthens braid, flame-retardant layer and external sheath layer;
Described external sheath layer adopts wear-resistant pressure-resistant rubber to make, and wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 45-65 part, acrylonitrile-butadiene rubber 35-45 part, natural gum 15-25 part, sulphur 3-5 part, alkyl phenolic resin 6-8 part, iron chloride 3-5 part, zinc oxide 6-8 part, barium sulfate 18-22 part, paraffin 6-8 part, N-PBNA 3-4 part, cycloalkane softening agent 18-20 part, carbon black 15-25 part, age resistor 1-3 part, epoxidized soybean oil 10-12 part.
As the further scheme of the present invention: the manufacture craft of described aluminium alloy cable is:
(1) wire drawing machine is used aluminum alloy materials to be pulled into the wire rod that diameter is 2-6 centimetre, with for subsequent use;
(2) use coil winding machine by uniform for root wire rod around the home at the outer surface of strutting piece, thus form cable core;
(3) at the outer coated screen successively of cable core, enhancing braid, flame-retardant layer and external sheath layer;
As the further scheme of the present invention: described strutting piece is elastic caoutchouc, and strutting piece is softer than aluminium alloy wires.
As the further scheme of the present invention: described screen adopts copper mesh braid over braid to form.
As the further scheme of the present invention: evenly arrange some elastic force muscle in described external sheath layer.
As the further scheme of the present invention: described wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 55 parts, acrylonitrile-butadiene rubber 40 parts, natural gum 20 parts, 4 parts, sulphur, alkyl phenolic resin 7 parts, 4 parts, iron chloride, 7 parts, zinc oxide, 20 parts, barium sulfate, 7 parts, paraffin, N-PBNA 3.5 parts, cycloalkane softening agent 19 parts, carbon black 20 parts, 2 parts, age resistor, epoxidized soybean oil 11 parts.
Compared with prior art, the invention has the beneficial effects as follows: by evenly arranging some elastic force muscle in described external sheath layer, make cable of the present invention resistance to compression more, inner aluminium alloy wires is uniform around the home at the outer surface of strutting piece simultaneously, effectively prevent the distortion of cable core, adopt wear-resistant pressure-resistant rubber as the external sheath layer of cable, resistance to compression more, anti-old, oil resistant and water simultaneously, make cable of the present invention more safe and practical simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
Refer to Fig. 1, in the embodiment of the present invention, a kind of withstand voltage aluminium alloy cable, comprise aluminium alloy wires 1, strutting piece 2, Filled with Quartz thing 3, elastic force muscle 4, screen 5, strengthen braid 6, flame-retardant layer 7, insulating barrier 8 and external sheath layer 9, described aluminium alloy wires 1 forms cable core at strutting piece 2 outer surface around the home by some, wherein strutting piece 2 is elastic caoutchouc, and strutting piece 2 is softer than aluminium alloy wires 1, thus ensure the structure of finished product cable, prevent the wire rod of cable inner to be crushed simultaneously, described cable core outside is coated with insulating barrier 8, and between insulating barrier 8 and cable core, fill quartzy filler 3, described insulating barrier 8 outside is disposed with screen 5, strengthen braid 6, flame-retardant layer 7 and external sheath layer 9, wherein screen 5 adopts copper mesh braid over braid to form, some elastic force muscle 4 are evenly set in described external sheath layer 9,
Described external sheath layer 9 adopts wear-resistant pressure-resistant rubber to make, and wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 45 parts, acrylonitrile-butadiene rubber 35 parts, natural gum 15 parts, 3 parts, sulphur, alkyl phenolic resin 6 parts, 3 parts, iron chloride, 6 parts, zinc oxide, 18 parts, barium sulfate, 6 parts, paraffin, N-PBNA 3 parts, cycloalkane softening agent 18 parts, carbon black 155 parts, 1 part, age resistor, epoxidized soybean oil 10 parts.
The manufacture craft of described aluminium alloy cable is:
(1) wire drawing machine is used aluminum alloy materials to be pulled into the wire rod that diameter is 2 centimetres, with for subsequent use;
(2) use coil winding machine by uniform for 6 wire rods around the home at the outer surface of strutting piece 2, thus form cable core;
(3) at the outer coated screen 5 successively of cable core, enhancing braid 6, flame-retardant layer 7 and external sheath layer 9;
Embodiment 2
Refer to Fig. 1, in the embodiment of the present invention, a kind of withstand voltage aluminium alloy cable, comprise aluminium alloy wires 1, strutting piece 2, Filled with Quartz thing 3, elastic force muscle 4, screen 5, strengthen braid 6, flame-retardant layer 7, insulating barrier 8 and external sheath layer 9, described aluminium alloy wires 1 forms cable core at strutting piece 2 outer surface around the home by some, wherein strutting piece 2 is elastic caoutchouc, and strutting piece 2 is softer than aluminium alloy wires 1, thus ensure the structure of finished product cable, prevent the wire rod of cable inner to be crushed simultaneously, described cable core outside is coated with insulating barrier 8, and between insulating barrier 8 and cable core, fill quartzy filler 3, described insulating barrier 8 outside is disposed with screen 5, strengthen braid 6, flame-retardant layer 7 and external sheath layer 9, wherein screen 5 adopts copper mesh braid over braid to form, some elastic force muscle 4 are evenly set in described external sheath layer 9,
Described external sheath layer 9 adopts wear-resistant pressure-resistant rubber to make, and wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 55 parts, acrylonitrile-butadiene rubber 40 parts, natural gum 20 parts, 4 parts, sulphur, alkyl phenolic resin 7 parts, 4 parts, iron chloride, 7 parts, zinc oxide, 20 parts, barium sulfate, 7 parts, paraffin, N-PBNA 3.5 parts, cycloalkane softening agent 19 parts, carbon black 20 parts, 2 parts, age resistor, epoxidized soybean oil 11 parts.
The manufacture craft of described aluminium alloy cable is:
(1) wire drawing machine is used aluminum alloy materials to be pulled into the wire rod that diameter is 4 centimetres, with for subsequent use;
(2) use coil winding machine by uniform for 6 wire rods around the home at the outer surface of strutting piece 2, thus form cable core;
(3) at the outer coated screen 5 successively of cable core, enhancing braid 6, flame-retardant layer 7 and external sheath layer 9;
Embodiment 3
Refer to Fig. 1, in the embodiment of the present invention, a kind of withstand voltage aluminium alloy cable, comprise aluminium alloy wires 1, strutting piece 2, Filled with Quartz thing 3, elastic force muscle 4, screen 5, strengthen braid 6, flame-retardant layer 7, insulating barrier 8 and external sheath layer 9, described aluminium alloy wires 1 forms cable core at strutting piece 2 outer surface around the home by some, wherein strutting piece 2 is elastic caoutchouc, and strutting piece 2 is softer than aluminium alloy wires 1, thus ensure the structure of finished product cable, prevent the wire rod of cable inner to be crushed simultaneously, described cable core outside is coated with insulating barrier 8, and between insulating barrier 8 and cable core, fill quartzy filler 3, described insulating barrier 8 outside is disposed with screen 5, strengthen braid 6, flame-retardant layer 7 and external sheath layer 9, wherein screen 5 adopts copper mesh braid over braid to form, some elastic force muscle 4 are evenly set in described external sheath layer 9,
Described external sheath layer 9 adopts wear-resistant pressure-resistant rubber to make, and wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 65 parts, acrylonitrile-butadiene rubber 45 parts, natural gum 25 parts, 5 parts, sulphur, alkyl phenolic resin 8 parts, 5 parts, iron chloride, 8 parts, zinc oxide, 22 parts, barium sulfate, 8 parts, paraffin, N-PBNA 4 parts, cycloalkane softening agent 20 parts, carbon black 25 parts, 3 parts, age resistor, epoxidized soybean oil 12 parts.
The manufacture craft of described aluminium alloy cable is:
(1) wire drawing machine is used aluminum alloy materials to be pulled into the wire rod that diameter is 6 centimetres, with for subsequent use;
(2) use coil winding machine by uniform for 6 wire rods around the home at the outer surface of strutting piece 2, thus form cable core;
(3) at the outer coated screen 5 successively of cable core, enhancing braid 6, flame-retardant layer 7 and external sheath layer 9;
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present invention or essential characteristic, the present invention can be realized in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present invention is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the present invention.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this specification is described according to execution mode, but not each execution mode only comprises an independently technical scheme, this narrating mode of specification is only for clarity sake, those skilled in the art should by specification integrally, and the technical scheme in each embodiment also through appropriately combined, can form other execution modes that it will be appreciated by those skilled in the art that.
Claims (6)
1. a withstand voltage aluminium alloy cable, comprise aluminium alloy wires, strutting piece, Filled with Quartz thing, elastic force muscle, screen, enhancing braid, flame-retardant layer, insulating barrier and external sheath layer, it is characterized in that, described aluminium alloy wires forms cable core at strutting piece outer surface around the home by some, described cable core outside is coated with insulating barrier, and between insulating barrier and cable core, fill quartzy filler, described insulating barrier outside is disposed with screen, strengthens braid, flame-retardant layer and external sheath layer;
Described external sheath layer adopts wear-resistant pressure-resistant rubber to make, and wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 45-65 part, acrylonitrile-butadiene rubber 35-45 part, natural gum 15-25 part, sulphur 3-5 part, alkyl phenolic resin 6-8 part, iron chloride 3-5 part, zinc oxide 6-8 part, barium sulfate 18-22 part, paraffin 6-8 part, N-PBNA 3-4 part, cycloalkane softening agent 18-20 part, carbon black 15-25 part, age resistor 1-3 part, epoxidized soybean oil 10-12 part.
2. the withstand voltage aluminium alloy cable of one according to claim 1, is characterized in that, the manufacture craft of described aluminium alloy cable is:
Wire drawing machine is used aluminum alloy materials to be pulled into the wire rod that diameter is 2-6 centimetre, with for subsequent use;
(2) use coil winding machine by uniform for root wire rod around the home at the outer surface of strutting piece, thus form cable core;
(3) at the outer coated screen successively of cable core, enhancing braid, flame-retardant layer and external sheath layer.
3. the withstand voltage aluminium alloy cable of one according to claim 1, is characterized in that, described strutting piece is elastic caoutchouc, and strutting piece is softer than aluminium alloy wires.
4. the withstand voltage aluminium alloy cable of one according to claim 1, is characterized in that, described screen adopts copper mesh braid over braid to form.
5. the withstand voltage aluminium alloy cable of one according to claim 1, is characterized in that, evenly arranges some elastic force muscle in described external sheath layer.
6. the withstand voltage aluminium alloy cable of one according to claim 1, it is characterized in that, described wear-resistant pressure-resistant rubber is made up of the raw material of following weight portion: butadiene-styrene rubber (1712) 55 parts, acrylonitrile-butadiene rubber 40 parts, natural gum 20 parts, 4 parts, sulphur, alkyl phenolic resin 7 parts, 4 parts, iron chloride, 7 parts, zinc oxide, 20 parts, barium sulfate, 7 parts, paraffin, N-PBNA 3.5 parts, cycloalkane softening agent 19 parts, carbon black 20 parts, 2 parts, age resistor, epoxidized soybean oil 11 parts.
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CN201410851347.7A CN104485164A (en) | 2014-12-30 | 2014-12-30 | Voltage-withstanding aluminum alloy cable |
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CN201410851347.7A CN104485164A (en) | 2014-12-30 | 2014-12-30 | Voltage-withstanding aluminum alloy cable |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105504668A (en) * | 2016-03-01 | 2016-04-20 | 苏州科茂电子材料科技有限公司 | High-voltage-resistant and wear-resistant cable materials and preparation method thereof |
CN105679413A (en) * | 2015-10-15 | 2016-06-15 | 安徽双诚电线电缆有限公司 | Aluminium alloy cable with high compressive strength |
CN110942849A (en) * | 2019-12-20 | 2020-03-31 | 安徽国电电缆股份有限公司 | High-flexibility super-wear-resistant robot cable |
-
2014
- 2014-12-30 CN CN201410851347.7A patent/CN104485164A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105679413A (en) * | 2015-10-15 | 2016-06-15 | 安徽双诚电线电缆有限公司 | Aluminium alloy cable with high compressive strength |
CN105504668A (en) * | 2016-03-01 | 2016-04-20 | 苏州科茂电子材料科技有限公司 | High-voltage-resistant and wear-resistant cable materials and preparation method thereof |
CN110942849A (en) * | 2019-12-20 | 2020-03-31 | 安徽国电电缆股份有限公司 | High-flexibility super-wear-resistant robot cable |
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