CN104483920A - Plastic mould working condition real-time monitor and control system - Google Patents
Plastic mould working condition real-time monitor and control system Download PDFInfo
- Publication number
- CN104483920A CN104483920A CN201410637697.3A CN201410637697A CN104483920A CN 104483920 A CN104483920 A CN 104483920A CN 201410637697 A CN201410637697 A CN 201410637697A CN 104483920 A CN104483920 A CN 104483920A
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- China
- Prior art keywords
- mould
- intelligent terminal
- working condition
- production equipment
- control system
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- 229920003023 plastic Polymers 0.000 title claims abstract description 15
- 239000004033 plastic Substances 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 238000002347 injection Methods 0.000 claims abstract description 10
- 239000007924 injection Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000007689 inspection Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 6
- 230000006855 networking Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000008447 perception Effects 0.000 description 2
- 230000009885 systemic effect Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a plastic mould working condition real-time monitoring and control system. The plastic mould working condition real-time monitoring and control system comprises a mould body, mould production equipment and intelligent terminal equipment; a movable and fixed mould of the mould body is provided with an integrated sensor; the integrated sensor can realize the acquisition of mould pressure, mould temperature, water pressure, water temperature, injection pressure and intra-cavity pressure and material temperature parameters at the interior of the mould; a transmitting chip for acquiring parameters is arranged in the integrated sensor; the mould production equipment is provided with a mould working condition controller; the mould working condition controller can change the working parameters of the mould through adjusting set parameters of the mould production equipment; the intelligent terminal equipment can receive the mould working parameters transmitted by the transmitting chip through the Internet; and the intelligent terminal equipment can be connected and communicated with the mould working condition controller when wanted, and the intelligent terminal equipment can perform remote control on the mould working condition controller. According to the plastic mould working condition real-time monitoring and control system, real-time monitoring on plastic mould working conditions can be realized through the integrated sensor on the movable and fixed mould of the mould and the Internet controller on the mould production equipment; and remote parameter adjustment can be performed through the intelligent terminal equipment, so that the mould production equipment can achieve an optimal working state.
Description
Technical field
The present invention relates to mould monitoring technology, specifically a kind of mould of plastics operating mode real-time inspection and control system.
Background technology
The various information such as mold pressing, mould temperature, hydraulic pressure, water temperature, injection pressure, cavity pressure, material temperature of the mould in current mould of plastics production run can only be observed from injection machine, product is unstable in the change or operating mode of production run as there is parameter, all need to look for technical professional scene to check, technician does corresponding finishing according to the feedback of parameter various on injection machine to injection machine running parameter again, makes it again to recover stable; Current this control mode, only needs corrected parameter to solve minor issue to some, adds the waste of unnecessary man power and material.
Summary of the invention
The object of the present invention is to provide a kind of mould of plastics operating mode real-time inspection and control system, generally be applicable to various mould of plastics, by being arranged on the integrated sensor on mould active and inactive mold and the director of networking on mould production equipment, realize the Real-Time Monitoring to mould of plastics operating mode, and can remote parameter adjustment be carried out by intelligent terminal, make it to reach best duty.
For achieving the above object by the following technical solutions:
A kind of mould of plastics operating mode real-time inspection and control system, it is characterized in that: comprise die ontology, mould production equipment and intelligent terminal, the active and inactive mold of described die ontology is provided with integrated sensor, integrated sensor can realize gathering the mold pressing of tool inside, mould temperature, hydraulic pressure, water temperature, injection pressure, cavity pressure and material temperature parameter, the inner transmitting chip being also provided with acquisition parameter of integrated sensor; Described mould production equipment is provided with mould condition controller, and mould condition controller changes the running parameter of mould by the setup parameter of adjustment mould production equipment; Described intelligent terminal can realize by internet the mold work parameter receiving transmitting chip transmission, and the intelligent terminal possible period of want or need and mould condition controller interconnect, the remote controlled mould condition controller of intelligent terminal.
Described intelligent terminal also with intranet zone database connectivity, transfer in the database of intranet zone and store die parameters.
On the active and inactive mold of mould, integrated sensor can the mold pressing of real-time collecting mould inside in the present invention, mould temperature, hydraulic pressure, water temperature, injection pressure, cavity pressure, the various information such as material temperature by these information feed back to director of networking, by the transmitting chip passed through in integrated sensor, as mobile phone on the various intelligent terminals being preinstalled with control system APP, dull and stereotyped etc., the various information that we collect to integrated sensor with regard to energy real-time monitored, and instruction can be sent by terminal device, to the mould production equipment of networking as injecting systems, temperature control system, water circulation systems etc. are controlled, make it to reach best duty.If related information parameters has exceeded the warning value of systemic presupposition, system meeting automatic alarm, such as detect that the force value of mould surrounding is inconsistent, beyond the scope allowed, so system just can judge that some of this mould is local and undressedly to put in place, exist and interfere, more can be accurate to concrete position, facilitate technician to revise fast.And if adopt traditional debud mode, we just can accurately perception mould inside Problems existing, and then brings in production by these problems, causes product defect, expands loss; Again or in order to the place of find problem, whole pair of mould is checked thoroughly, time-consumingly more to require great effort.Same other parameters for mould inside we can carry out visual detection, this system is equivalent to, for we open the form that a fan leads to mould inside, produce revolutionary impact, have epoch-making meaning by the scheduling and planning of mould.
Accompanying drawing explanation
Fig. 1 is syndeton schematic diagram of the present invention.
Embodiment
As shown in Figure 1, a kind of mould of plastics operating mode real-time inspection and control system, it is characterized in that: comprise die ontology, mould production equipment and intelligent terminal, the active and inactive mold of described die ontology is provided with integrated sensor, integrated sensor can realize gathering the mold pressing of tool inside, mould temperature, hydraulic pressure, water temperature, injection pressure, cavity pressure and material temperature parameter, the inner transmitting chip being also provided with acquisition parameter of integrated sensor; Described mould production equipment is provided with mould condition controller, and mould condition controller changes the running parameter of mould by the setup parameter of adjustment mould production equipment; Described intelligent terminal can realize by internet the mold work parameter receiving transmitting chip transmission, and the intelligent terminal possible period of want or need and mould condition controller interconnect, the remote controlled mould condition controller of intelligent terminal.
On the active and inactive mold of mould, integrated sensor can the mold pressing of real-time collecting mould inside in the present invention, mould temperature, hydraulic pressure, water temperature, injection pressure, cavity pressure, the various information such as material temperature by these information feed back to director of networking, by the transmitting chip passed through in integrated sensor, as mobile phone on the various intelligent terminals being preinstalled with control system APP, dull and stereotyped etc., the various information that we collect to integrated sensor with regard to energy real-time monitored, and instruction can be sent by terminal device, to the mould production equipment of networking as injecting systems, temperature control system, water circulation systems etc. are controlled, make it to reach best duty.If related information parameters has exceeded the warning value of systemic presupposition, system meeting automatic alarm, such as detect that the force value of mould surrounding is inconsistent, beyond the scope allowed, so system just can judge that some of this mould is local and undressedly to put in place, exist and interfere, more can be accurate to concrete position, facilitate technician to revise fast.And if adopt traditional debud mode, we just can accurately perception mould inside Problems existing, and then brings in production by these problems, causes product defect, expands loss; Again or in order to the place of find problem, whole pair of mould is checked thoroughly, time-consumingly more to require great effort.Same other parameters for mould inside we can carry out visual detection, this system is equivalent to, for we open the form that a fan leads to mould inside, produce revolutionary impact, have epoch-making meaning by the scheduling and planning of mould.
The present invention also can add intranet zone database on above-mentioned monitor control system basis in addition, namely being classified as same class by same or similar production technology and the produced mould of design concept, build ripe manufacturing parameter database and mould Internet of Things of the same type, transfer for during same class mould scheduling and planning, so both be conducive to improving and produced and debugging efficiency, again can products quality guarantee.The regional implication that this system is concentrated for large-size enterprise group and local industries is great, the automatic intelligent realizing mould scheduling and planning can be contributed to, reduce Enterprise Resource in-fighting, the mutual benefit favour altogether of feasible region industry development, very helpful to industrial transformation upgrading instantly.
Claims (2)
1. a mould of plastics operating mode real-time inspection and control system, it is characterized in that: comprise die ontology, mould production equipment and intelligent terminal, the active and inactive mold of described die ontology is provided with integrated sensor, integrated sensor can realize gathering the mold pressing of tool inside, mould temperature, hydraulic pressure, water temperature, injection pressure, cavity pressure and material temperature parameter, the inner transmitting chip being also provided with acquisition parameter of integrated sensor; Described mould production equipment is provided with mould condition controller, and mould condition controller changes the running parameter of mould by the setup parameter of adjustment mould production equipment; Described intelligent terminal can realize by internet the mold work parameter receiving transmitting chip transmission, and the intelligent terminal possible period of want or need and mould condition controller interconnect, the remote controlled mould condition controller of intelligent terminal.
2. a kind of mould of plastics operating mode real-time inspection and control system as claimed in claim 1, is characterized in that: described intelligent terminal also with intranet zone database connectivity, transfer in the database of intranet zone and store die parameters.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410637697.3A CN104483920A (en) | 2014-11-13 | 2014-11-13 | Plastic mould working condition real-time monitor and control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410637697.3A CN104483920A (en) | 2014-11-13 | 2014-11-13 | Plastic mould working condition real-time monitor and control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104483920A true CN104483920A (en) | 2015-04-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410637697.3A Pending CN104483920A (en) | 2014-11-13 | 2014-11-13 | Plastic mould working condition real-time monitor and control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104483920A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235160A (en) * | 2015-10-30 | 2016-01-13 | 苏州康尼格电子科技股份有限公司 | Remote low-pressure injection molding apparatus control method and system based on Internet and configuration software |
| CN105415628A (en) * | 2015-10-30 | 2016-03-23 | 苏州康尼格电子科技股份有限公司 | Low-pressure injection molding equipment control method and system based on local area network and configuration software |
| CN105904693A (en) * | 2016-05-31 | 2016-08-31 | 芜湖市万华塑料制品有限公司 | Mold pressure control system for insulating framework injection mold |
| CN106514977A (en) * | 2016-11-14 | 2017-03-22 | 许海石 | Accurate and efficient injection molding machine control system with remote monitoring function |
| CN111258276A (en) * | 2018-11-30 | 2020-06-09 | 深圳市永盛隆科技有限公司 | Monitoring method, system and device for chip manufacturing equipment |
| CN112828051A (en) * | 2020-12-31 | 2021-05-25 | 佛山科学技术学院 | Mold cleaning control system and control method thereof |
| CN113172118A (en) * | 2019-12-31 | 2021-07-27 | 海尔卡奥斯物联生态科技有限公司 | Intelligent terminal for mold |
| CN113771321A (en) * | 2020-06-09 | 2021-12-10 | 鸿富锦精密电子(天津)有限公司 | System and method for monitoring state of injection molding machine |
| US11654603B2 (en) | 2020-08-04 | 2023-05-23 | Chung Yuan Christian University | Injection molding apparatus and injection molding method |
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| TW200502082A (en) * | 2003-06-24 | 2005-01-16 | Hwa Chin Machinery Factory Co | A method of controlling an ejection molding process of a plastic efection molding machine |
| CN202632079U (en) * | 2012-05-30 | 2012-12-26 | 无锡海天机械有限公司 | Wireless networking structure of injection molding machines |
| CN202781800U (en) * | 2012-07-03 | 2013-03-13 | 宁波弘讯科技股份有限公司 | Plastic machinery control system |
| CN103085248A (en) * | 2013-02-05 | 2013-05-08 | 震雄资产管理有限公司 | Radiofrequency identification apparatus, injection machine, and technological parameter storage method of injection machine |
| CN203254570U (en) * | 2013-03-05 | 2013-10-30 | 励茂华 | Monitoring compression molding die |
| CN204536865U (en) * | 2014-11-13 | 2015-08-05 | 台州市黄岩精英设计有限公司 | Mould of plastics operating mode real-time inspection and control system |
-
2014
- 2014-11-13 CN CN201410637697.3A patent/CN104483920A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| TW200502082A (en) * | 2003-06-24 | 2005-01-16 | Hwa Chin Machinery Factory Co | A method of controlling an ejection molding process of a plastic efection molding machine |
| CN202632079U (en) * | 2012-05-30 | 2012-12-26 | 无锡海天机械有限公司 | Wireless networking structure of injection molding machines |
| CN202781800U (en) * | 2012-07-03 | 2013-03-13 | 宁波弘讯科技股份有限公司 | Plastic machinery control system |
| CN103085248A (en) * | 2013-02-05 | 2013-05-08 | 震雄资产管理有限公司 | Radiofrequency identification apparatus, injection machine, and technological parameter storage method of injection machine |
| CN203254570U (en) * | 2013-03-05 | 2013-10-30 | 励茂华 | Monitoring compression molding die |
| CN204536865U (en) * | 2014-11-13 | 2015-08-05 | 台州市黄岩精英设计有限公司 | Mould of plastics operating mode real-time inspection and control system |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235160A (en) * | 2015-10-30 | 2016-01-13 | 苏州康尼格电子科技股份有限公司 | Remote low-pressure injection molding apparatus control method and system based on Internet and configuration software |
| CN105415628A (en) * | 2015-10-30 | 2016-03-23 | 苏州康尼格电子科技股份有限公司 | Low-pressure injection molding equipment control method and system based on local area network and configuration software |
| CN105904693A (en) * | 2016-05-31 | 2016-08-31 | 芜湖市万华塑料制品有限公司 | Mold pressure control system for insulating framework injection mold |
| CN106514977A (en) * | 2016-11-14 | 2017-03-22 | 许海石 | Accurate and efficient injection molding machine control system with remote monitoring function |
| CN111258276A (en) * | 2018-11-30 | 2020-06-09 | 深圳市永盛隆科技有限公司 | Monitoring method, system and device for chip manufacturing equipment |
| CN113172118A (en) * | 2019-12-31 | 2021-07-27 | 海尔卡奥斯物联生态科技有限公司 | Intelligent terminal for mold |
| CN113771321A (en) * | 2020-06-09 | 2021-12-10 | 鸿富锦精密电子(天津)有限公司 | System and method for monitoring state of injection molding machine |
| US11654603B2 (en) | 2020-08-04 | 2023-05-23 | Chung Yuan Christian University | Injection molding apparatus and injection molding method |
| CN112828051A (en) * | 2020-12-31 | 2021-05-25 | 佛山科学技术学院 | Mold cleaning control system and control method thereof |
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Application publication date: 20150401 |
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