CN104482447B - A kind of bulb lamp lamp body processing method - Google Patents

A kind of bulb lamp lamp body processing method Download PDF

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Publication number
CN104482447B
CN104482447B CN201510006019.1A CN201510006019A CN104482447B CN 104482447 B CN104482447 B CN 104482447B CN 201510006019 A CN201510006019 A CN 201510006019A CN 104482447 B CN104482447 B CN 104482447B
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CN
China
Prior art keywords
spinning
lamp body
processing method
lamp
body processing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510006019.1A
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Chinese (zh)
Other versions
CN104482447A (en
Inventor
向昌强
郑宇航
张嘉立
张顺来
萧永仁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Wansheng Photolectric Science-Technology Co Ltd
Original Assignee
Zhejiang Wansheng Photolectric Science-Technology Co Ltd
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Priority to CN201510006019.1A priority Critical patent/CN104482447B/en
Publication of CN104482447A publication Critical patent/CN104482447A/en
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Publication of CN104482447B publication Critical patent/CN104482447B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00Protecting lighting devices from damage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V33/00Structural combinations of lighting devices with other articles, not otherwise provided for
    • F21V33/0004Personal or domestic articles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2101/00Point-like light sources

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The invention discloses a kind of bulb lamp lamp body processing method, a kind of structure exquisiteness and the processing method being easy to hang the LED bulb lamp body of ornament;The present invention is by the aluminium alloy circle slab to uniform in material, shear spinning is used along sheet material radial direction 2/3rds parts from the inside to the outside, rear three/part uses conventional spinning technology, utilize shear spinning technology can change sotck thinkness and conventional spinning only changes the feature of blank shape, an annular protrusion can be formed at lamp body from top to bottom 2/3rds in the operation of spinning, annular protrusion can hang all kinds of lamp decoration and protective cover;Punch during punching press includes round punch and non-circular punch, stamps out the pass of needs in the bottom of lamp body;Finally, lamp body ambroin is molded, metallic lamp body is protected, improve the safety coefficient in use.

Description

A kind of bulb lamp lamp body processing method
Technical field
The present invention relates to a kind of illuminating lamp lamp body processing method, particularly a kind of structure is exquisite and is easy to hang decoration The processing method of the LEDbulb lamp lamp body of product.
Background technology
Since LED emerges, the subject matter of the always people's research of heat radiation the most faster, At present, what the lamp body of the LED of prior art mainly solved is also heat dissipation problem, and in some occasions, Particularly some public places of entertainment, some protective covers for lamp body arrange or individual decoration seems the heaviest Want, and bulb lamp is more or less the same due to the cross-sectional area of lamp body with lampshade, the most typically can not at lamp body Hanging protective cover or decorations, prior art solves this problem typically two kinds of methods: 1, by the guarantor of lamp Guard shield or ornament hang in other bracing wire, round light fixture, thus protect or decorate;2、 Protective cover or ornament are hung on light fixture temporarily;Mainly there are two problems, first, need additionally Bracing wire be that protective cover or ornament provide attachment point, improve cost, and affect attractive in appearance;The second, Protective cover or ornament are hung on light fixture temporarily, waste time and energy, use inconvenience, and easily Come off, have certain safety problem.The invention provides a kind of bulb lamp lamp body processing method, i.e. by rotation The control of pressure and the design of injection mold, make the periphery of lamp body have a circle along the most reverse convex of lamp body Stricture of vagina, makes burr more prominent by adding the process of moulding, the ornament that so matches with LED lamp surrounding or Lampshade just can directly in downward direction be hung on lamp body along lamp body.
Summary of the invention
The technical problem to be solved is to provide a kind of structure exquisiteness and is easy to hang the LED of ornament The processing method of bulb lamp body.
The present invention solves the technical scheme that above-mentioned technical problem used and comprises the steps:
(1) spinning process: matter of drawing materials uniform aluminium alloy circle slab, along sheet material radial direction from the inside to the outside 2/3rds parts use shear spinning, rear three/part to use conventional spinning technology;
(2) punching course: the blank crossed by spinning carries out punching press, the punch in punching course includes circular convex Mould and non-circular punch;
(3) process of moulding is added: the lamp body part of punching press is put into the side being molded or using spraying in injection mold Formula adds moulds, and the plastics of employing are ambroin.
Preferably, the shear spinning in described spinning process uses forward spinning, the workpiece slot of the mould of spinning On be provided with evenly spaced burr.
Preferably, the described shear spinning in spinning process, spinning force is a process being gradually increased, extremely At sheet material radial direction 2/3rds parts from the inside to the outside, reach maximum.
Preferably, in described punching course, the rotating speed of workpiece is 400~550m/min.
Preferably, described punching course includes punching and drawing process, and punching uses positive punch pattern.
Preferably, described adding uses injection mold injection during moulding, the inside of injection mold has the most alternate Concave and convex stripe.
Preferably, together with having with the intersection of conventional spinning through shear spinning at lamp body in described injection mold Horizontal circular groove.
Preferably, the order of described spinning process and punching course can be changed.
The present invention compared with the existing technology has the following advantages and effect:
1, the present invention is by the aluminium alloy circle slab to uniform in material, along sheet material radial direction from the inside to the outside three / bis-parts use shear spinning, rear three/part to use conventional spinning technology, utilize shear spinning Technology can change sotck thinkness and conventional spinning only changes the feature of blank shape, in the operation of spinning An annular protrusion is formed at lamp body from top to bottom 2/3rds;Punch during punching press includes circle Shape punch and non-circular punch, stamp out the pass of needs in the bottom of lamp body;Finally, lamp body is insulated Plastics are molded, and protect metallic lamp body, improve the safety coefficient in use.
2, the shear spinning in spinning process of the present invention uses forward spinning, the flow direction of material and spinning roller The direction of motion is identical, and the lamp body part diameter accuracy so produced is higher;In the workpiece slot of the mould of spinning Being provided with evenly spaced burr, the inside of such lamp body produces the lines at concavo-convex interval, increases lamp body and makes Cooling surface area during with, is more conducive to heat radiation.
3, the shear spinning in spinning process of the present invention, spinning force is a process being gradually increased, to along plate Reach maximum at material radial direction 2/3rds parts from the inside to the outside, generation have the technical effect that lamp body is by upper Indenture to lower generation is gradually deepened, more conducively the hanging of ornament.
4, in the present invention, in spinning process, the rotating speed of workpiece is 400~550m/min, blank deformation under this rotating speed Stability best.
5, in the present invention, punching course includes punching and drawing process, and drawing process further increases lamp body Surface area, is more conducive to heat radiation;Punching uses positive punch pattern, the aperture gone out more specification.
6, the present invention adds mould during use injection mold injection, the inside of injection mold has longitudinal uniform Alternate concave and convex stripe, further increases cooling surface area, is more conducive to heat radiation.
7, the present invention has with the intersection of conventional spinning through shear spinning at lamp body in injection mold together with horizontal stroke To circular groove, the annular protrusion of complexed metal lamp body part, allow projection become apparent from, more conducively on lamp body fill Gadget hang function.
8, in the present invention, the order of spinning process and punching course can be changed, and is conducive to improving production efficiency, More effectively utilize machine, reduce the standby time of machine.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, in describing below Some embodiments of product of obtaining of accompanying drawing only the method according to the invention, skill common for this area From the point of view of art personnel, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings Accompanying drawing.
Fig. 1 is the structural representation not adding the lamp body moulded according to the inventive method.
Fig. 2 is to add the lamp body structure schematic diagram after moulding according to the inventive method.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in further detail, and following example are to side of the present invention The explanation of method and the invention is not limited in following example.
Embodiment 1
The processing method that present embodiment discloses a kind of LED bulb lamp body, it comprises the steps:
(1) spinning process: matter of drawing materials uniform aluminium alloy circle slab, along sheet material radial direction from the inside to the outside 2/3rds parts use shear spinning, rear three/part to use conventional spinning technology, and shear spinning is adopted Use forward spinning, the workpiece slot of the mould of spinning be provided with evenly spaced burr, spinning force be one by Cumulative big process, reaches maximum at sheet material radial direction 2/3rds parts from the inside to the outside, spinning During the rotating speed of workpiece be 400m/min;
(2) punching course: the blank crossed by spinning carries out punching press, punching course includes punching and drawing process, Punching uses positive punch pattern, and the punch in punching course includes three small circular punch and a non-circular male Mould;
(3) process of moulding is added: put into by the lamp body part of punching press in injection mold and be molded, the inside of injection mold There is the most alternate longitudinal concave and convex stripe, have one at lamp body through the intersection of shear spinning Yu conventional spinning The annular groove that road is horizontal, the plastics of employing are ambroin.
Embodiment 2
The processing method that present embodiment discloses a kind of LED bulb lamp body, it comprises the steps:
(1) punching course: matter of drawing materials uniform aluminium alloy circle slab carries out punching press, punching course includes punching Hole and drawing process, punching uses positive punch pattern, and the punch in punching course includes three small circular punch With a non-circular punch;
(2) spinning process: take the blank of punching press, along sheet material radial direction from the inside to the outside 2/3rds Dividing and use shear spinning, rear three/part uses conventional spinning technology, and shear spinning uses forward spinning, Being provided with evenly spaced burr in the workpiece slot of the mould of spinning, spinning force is a process being gradually increased, Reaching maximum at sheet material radial direction 2/3rds parts from the inside to the outside, in spinning process, workpiece turns Speed is 550m/min;
(3) process of moulding is added: put into by the lamp body part of punching press in injection mold and be molded, the inside of injection mold There is the most alternate longitudinal concave and convex stripe, have one at lamp body through the intersection of shear spinning Yu conventional spinning The annular groove that road is horizontal, the plastics of employing are ambroin.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, the shape of its parts and components Shape, be named title etc. can be different.All done according to structure, feature and the principle described in inventional idea of the present invention Equivalence or simple change, be all included in the protection domain of patent of the present invention.The technical field of the invention Technical staff described specific embodiment can be made various amendment or supplement or use similar Mode substitutes, without departing from the structure of the present invention or surmount scope defined in the claims, all Protection scope of the present invention should be belonged to.

Claims (7)

1. a bulb lamp lamp body processing method, it is characterised in that: comprise the steps:
(1) spinning process: matter of drawing materials uniform aluminium alloy circle slab, along sheet material radial direction from the inside to the outside 2/3rds parts use shear spinning, rear three/part to use conventional spinning technology;
(2) punching course: the blank crossed by spinning carries out punching press, the punch in punching course includes circular convex Mould and non-circular punch;
(3) process of moulding is added: the lamp body part of punching press is put into the side being molded or using spraying in injection mold Formula adds moulds, and the plastics of employing are ambroin.
A kind of bulb lamp lamp body processing method the most according to claim 1, in described spinning process Shear spinning uses forward spinning, and the workpiece slot of the mould of spinning is provided with evenly spaced burr.
A kind of bulb lamp lamp body processing method the most according to claim 1, in described spinning process Shear spinning, spinning force is a process being gradually increased, to along sheet material radial direction from the inside to the outside three points Two parts at reach maximum.
A kind of bulb lamp lamp body processing method the most according to claim 1, work in described spinning process The rotating speed of part is 400~550m/min.
A kind of bulb lamp lamp body processing method the most according to claim 1, described punching course includes Punching and drawing process, punching uses positive punch pattern.
A kind of bulb lamp lamp body processing method the most according to claim 1, described adding is adopted during moulding Being molded with injection mold, there is the most alternate longitudinal concave and convex stripe the inside of injection mold.
A kind of bulb lamp lamp body processing method the most according to claim 5, in described injection mold Lamp body have with the intersection of conventional spinning through shear spinning together with horizontal annular groove.
CN201510006019.1A 2015-01-07 2015-01-07 A kind of bulb lamp lamp body processing method Expired - Fee Related CN104482447B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510006019.1A CN104482447B (en) 2015-01-07 2015-01-07 A kind of bulb lamp lamp body processing method

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Application Number Priority Date Filing Date Title
CN201510006019.1A CN104482447B (en) 2015-01-07 2015-01-07 A kind of bulb lamp lamp body processing method

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CN104482447B true CN104482447B (en) 2017-01-04

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105156987A (en) * 2015-08-31 2015-12-16 安徽福恩光电科技有限公司 LED lamp shade forming technology
CN106917972A (en) * 2017-03-22 2017-07-04 浙江比弦物联科技有限公司 A kind of illuminating lamp lamp body processing method
CN106838671A (en) * 2017-03-22 2017-06-13 浙江比弦物联科技有限公司 A kind of high-power lamp lamp body processing method

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WO2008066355A1 (en) * 2006-12-01 2008-06-05 Ub Link Co., Ltd Exit light
JP5219257B2 (en) * 2008-04-18 2013-06-26 パナソニック株式会社 Lighting device
CN202580747U (en) * 2012-04-06 2012-12-05 四川凯越光电科技股份有限公司 Light-emitting diode (LED) lamp tube capable of being hung on wall
CN202941579U (en) * 2012-11-23 2013-05-22 王棣 Tumbler type pencil box
CN203560853U (en) * 2013-10-20 2014-04-23 蚌埠通宇机电技术发展有限公司 Lamp trunking

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