CN104479819A - Composition of aluminum and aluminum alloy hot forging lubricant - Google Patents
Composition of aluminum and aluminum alloy hot forging lubricant Download PDFInfo
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- CN104479819A CN104479819A CN201410652741.8A CN201410652741A CN104479819A CN 104479819 A CN104479819 A CN 104479819A CN 201410652741 A CN201410652741 A CN 201410652741A CN 104479819 A CN104479819 A CN 104479819A
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Abstract
The invention discloses a composition of aluminum and aluminum alloy hot forging lubricant. The composition adopts 150BS II type base oil as base oil to cooperate with various composite additives including an oily agent, an antioxidant, an anti-wear agent, a defoaming agent, a metal passivator, a friction modifier, a filler and an antirust agent. The lubricant composition disclosed by the invention can bear a very high pressure, can be effectively preserved between a mold and a forged piece, and has good adhesion performance, oxidation resistance, dispersion and carrying capacity to ensure that a uniform and continuous oil film layer is formed between a forging die and a forged piece, the friction coefficient during forging is reduced, the adhesion and coking between the forged piece and the forging die can be reduced, and the composition also has good cooling and heat insulating properties and good film-forming property and abrasion resistance.
Description
Technical field
The invention belongs to non-ferrous metals processing field of lubricant, particularly a kind of composition of Aluminum-aluminum alloy heat forged lubricant.
Background technology
Forging, divides the multiple working methods such as flat-die forging, at a high speed forging, roll forging and precision die forging by processing mode; Cold forging, warm forging and forge hot etc. can be divided into again with the moulding process temperature condition of material.The object of forging mainly improves the degree of irregularity of base material interalloy compound distribution, thus improves the mechanical property of forging.Forging processing is defined as: compression or jumping-up and in closed mould, make crude green body shaping and unnecessary metal is entered the process of burr groove in open die.It should be noted that, forging process can carry out under impact (hammering) condition, and also can carry out under (pressing machine forging) condition at a slow speed, processing temperature can be room temperature or high temperature
The effect of forging lubricant: forging can at room temperature be carried out, and also can carry out under middle temperature or high temperature, mould can use open die, die forging mould or closed mould.It is a kind of intermittent type course of processing.The effect applying lubricant has: reduce forging load, promotes that metal flows in a mold, prevents mould stuck, reduce die wear, as the thermal boundary between workpiece and mould, is convenient to the de-forging of workpiece.
The characteristic that forging lubricant should possess: moistening metallic surface equably, in case local is unlubricated; There is no residue, there is certain cooling effect; Can not mould be corroded, but protection Tu layer should be provided to mould, wetting property, good adhesion; Be suitable for autofeed or spray Tu feed; Free from environmental pollution, waste liquid easily processes, and does not form harmful material; Excellent storage stability, is mixed into hydraulic efficiency oil and is easily separated; Concentrated shape lubricant can be diluted to the forging process being satisfied with different lubricating requirement; Price economy is reasonable.In addition, the lubricant that forging process is used has also having of liquid state solid-state.
Many factors is depended in the selection of forging lubricant, wherein important consideration forging temperature, Forging Equipment Speed, the complexity of distortion and mold surface finish etc.
In the forge hot course of processing, service temperature and die temperature are all very high, and conventional liquid lubricant is easy to volatilization.The hot forging temperature of such as aluminium alloy also has 400 DEG C; And the hot forging temperature of high-melting-point low-alloy steel grade can reach more than 1650 DEG C.Therefore, lubricant used containing solids, namely adds solid lubricant usually in oil base or water base lubricant.As graphite, molybdenumdisulphide and other solid lubricants.Reduce temperature and can increase the mold use life-span, particularly keeping mould, that large temperature variation does not occur is very important, because significantly the changing caused cool-hot fatigue and can cause burn failure of die temperature.Such as: when forging nickel-base alloy, high-meltiing alloy and titanium workpiece, also often can adopt glass coating, lubricate on the one hand, stops workpiece oxidation on the other hand.
Cold forging, room temperature forges lubricant used based on oil lubricant.If flow of metal rate is less, as when cold-heading or press forging, available high viscosity fluid; If impact velocity is very high, as high-voltage high-speed forging, then the low viscous lubricant of Bian.Cold Forging has very high contact pressure, usually adopts the lubricating system of chemical reaction film.Cold forging lubricant Main Function used reduces frictional wear, prevents metallic surface from occurring concave point or sintering.Under comparatively harsh cold forging condition, the lubricant of tool extreme pressure property must be adopted, or adopt compound to cover the lubricating process of film forming.Due in Cold Forging process, deformation heat and heat of friction can be produced; Processing repeatedly carries out, and above-mentioned two kinds of heat just can accumulate on mould, cause die temperature to rise.When machined surface temperature exceedes the heat resisting temperature of lubricant film, just can there is the direct contact of metal, sintering fault the most easily occurs.Therefore cold forging requires also very high to lubricant.
It is high that aluminum and aluminum alloy mateial has specific tenacity, good heat conduction and electroconductibility, reflective is strong, plasticity good, good moldability, without advantages such as low temperature brittleness, be a kind of nonferrous materials with excellent comprehensive performance, be widely used in the fields such as modern automobile industry, space industry, telecommunications industry, computer industry.Along with the high speed development of China's modern industry and the raising of processing technology level, people get more and more to the demand of Al and Alalloy, and performance requriements is also more and more higher.
Strengthen the structurally-modified or Research on Surface Modification of Al and Alalloy, seeking new technologies and improve its application performance, is the problem that people pay close attention to.Heat forging technology is the more complete processing of Recent study.The development of heat forging technology mainly develops high value-added product, and its forging quality produced is high, and can bear large impact force action, its mechanical property such as plasticity, toughness is better; Under the prerequisite ensureing detail design intensity, alleviate machine own wt; Save metallic substance; Reduce production cost, production efficiency is high.Meanwhile, it is also constantly to the infiltration of the field such as cutting, powder metallurgy, casting, forge hot, sheet forming technique or replace, and also can to combine formation recombining process with these technique.With heat forging technology, processing advantage carries out to aluminum and aluminum alloy mateial many, but due to the characteristic of metal fluid and bearing pressure comparatively large, the integrity of forging be ensured, extend the work-ing life of mould and equipment, suitable lubricant must be used.
Summary of the invention
Technical problem of the present invention is to provide a kind ofly can bear very high pressure, can effectively be kept between mould and forging, have good adhesion property, anti-oxidant, diffusion and supporting capacity, ensure between forging die and forging, form one deck uniformly continous oil film, reduce the frictional coefficient in forging process, reduce adhesion and the coking of forging and forging die, the composition of the Aluminum-aluminum alloy heat forged lubricant of cooling and heat-insulating property, good film-forming properties and resistance to abrasion.
The present invention adopts following technical scheme to solve the problems of the technologies described above:
A composition for Aluminum-aluminum alloy heat forged lubricant, adopt oil based on 150BS II class base oil, coordinate multiple composite additive, the mass percent of its each component is:
| Component | Mass percent content |
| Base oil | Surplus |
| Oxidation inhibitor | 0.5％～1.2％ |
| Oiliness improver | 2.0％～3.0％ |
| Anti-wear agent | 3.0％～4.0％ |
| Kilfoam | 0.005％～0.008％ |
| Metal passivator | 2.0％～3.0％ |
| Friction improver | 0.3％～0.5％ |
| Rust-preventive agent | 0.5％～1.0％ |
| Filler | 5.0％～7.0％ |
| Rust-preventive agent | 0.5％～1.0％ |
。
Oxidation inhibitor is the N-phenyl-a-naphthylamines of mass ratio 40% ~ 50% and the thiadiazoles derivative compound of 60% ~ 50%.
Oiliness improver is the tallow of mass ratio 40% ~ 50% and the sulfuration rapeseed oil compound of 60% ~ 50%.
Anti-wear agent is phosphoric sulfide acid phenenyl ester.
Kilfoam is polymethylphenyl siloxane fluid.
Metal passivator is boronation phosphoric acid ester.
Friction improver is sulphur cupric phosphate.
Rust-preventive agent is the two octyl group basic zinc salt of sulphur phosphorus.
Filler is oildag;
Rust-preventive agent is methyl benzotriazazole.
Remarkable advantage of the present invention has: can bear very high pressure, can effectively be kept between mould and forging, have good adhesion property, anti-oxidant, diffusion and supporting capacity, ensure between forging die and forging, form one deck uniformly continous oil film, reduce the frictional coefficient in forging process, reduce adhesion and the coking of forging and forging die, cooling and heat-insulating property, good film-forming properties and resistance to abrasion.
Embodiment
Embodiment 1:
Each component of following masses percentage ratio is in harmonious proportion and forms:
| Component | Content (mass percent) |
| 150BS II class base oil | 86.195％ |
| N-phenyl-a-the naphthylamines of mass ratio 50% and the thiadiazoles derivative compound of 50% | 0.5％ |
| The tallow of mass ratio 50% and the sulfuration rapeseed oil compound of 50% | 2.0％ |
| Phosphoric sulfide acid phenenyl ester | 3.0％ |
| Polymethylphenyl siloxane fluid | 0.005％ |
| Boronation phosphoric acid ester | 2.0％ |
| Sulphur cupric phosphate | 0.3％ |
| The two octyl group basic zinc salt of sulphur phosphorus | 0.5％ |
| Oildag | 5.0％ |
| Methyl benzotriazazole | 0.5％ |
Embodiment 2:
Each component of following masses percentage ratio is in harmonious proportion and forms:
| Component | Content (mass percent) |
| 150BS II class base oil | 82.794％ |
| N-phenyl-a-the naphthylamines of mass ratio 45% and the thiadiazoles derivative compound of 55% | 0.8％ |
| The tallow of mass ratio 45% and the sulfuration rapeseed oil compound of 55% | 2.5％ |
| Phosphoric sulfide acid phenenyl ester | 3.5％ |
| Polymethylphenyl siloxane fluid | 0.006％ |
| Boronation phosphoric acid ester | 2.5％ |
| Sulphur cupric phosphate | 0.4％ |
| The two octyl group basic zinc salt of sulphur phosphorus | 0.75％ |
| Oildag | 6.0％ |
| Methyl benzotriazazole | 0.75％ |
Embodiment 3:
Each component of following masses percentage ratio is in harmonious proportion and forms:
| Component | Content (mass percent) |
| 150BS II class base oil | 79.292％ |
| N-phenyl-a-the naphthylamines of mass ratio 40% and the thiadiazoles derivative compound of 60% | 1.2％ |
| The tallow of mass ratio 40% and the sulfuration rapeseed oil compound of 60% | 3.0％ |
| Phosphoric sulfide acid phenenyl ester | 4.0％ |
| Polymethylphenyl siloxane fluid | 0.008％ |
| Boronation phosphoric acid ester | 3.0％ |
| Sulphur cupric phosphate | 0.5％ |
| The two octyl group basic zinc salt of sulphur phosphorus | 1.0％ |
| Oildag | 7.0％ |
| Methyl benzotriazazole | 1.0％ |
Embodiment 1 typical technology index
Claims (9)
1. a composition for Aluminum-aluminum alloy heat forged lubricant, is characterized in that: adopt oil based on 150BS II class base oil, coordinate multiple composite additive, the mass percent of its each component is:
。
2. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, is characterized in that, oxidation inhibitor is the N-phenyl-a-naphthylamines of mass ratio 40% ~ 50% and the thiadiazoles derivative compound of 60% ~ 50%.
3. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, is characterized in that, oiliness improver is the tallow of mass ratio 40% ~ 50% and the sulfuration rapeseed oil compound of 60% ~ 50%.
4. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, it is characterized in that, anti-wear agent is phosphoric sulfide acid phenenyl ester.
5. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, it is characterized in that, kilfoam is polymethylphenyl siloxane fluid.
6. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, it is characterized in that, metal passivator is boronation phosphoric acid ester.
7. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, it is characterized in that, friction improver is sulphur cupric phosphate.
8. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, is characterized in that, rust-preventive agent is the two octyl group basic zinc salt of sulphur phosphorus.
9. the composition of a kind of Aluminum-aluminum alloy heat forged lubricant as claimed in claim 1, it is characterized in that, filler is oildag; Rust-preventive agent is methyl benzotriazazole.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104987943A (en) * | 2015-07-20 | 2015-10-21 | 广西大学 | High-temperature precise die-forging carbon steel lubricant composition |
| CN106221876A (en) * | 2016-07-25 | 2016-12-14 | 江苏珀然锻造有限公司 | A kind of reflectal wheel hub oil base releasing agent |
| CN109181835A (en) * | 2018-10-16 | 2019-01-11 | 广西大学 | A kind of nitrogen bearing duplex stainless steel plate hydrostatic extrusion processing technology lubricant oil composite |
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| CN102367394A (en) * | 2011-09-14 | 2012-03-07 | 安徽省岳西缸套有限公司 | Lubricating agent for metal processing |
| CN103450987A (en) * | 2013-08-26 | 2013-12-18 | 广西大学 | Aluminum and aluminum alloy hot-rolled non-ionic emulsion composition |
| CN103695091A (en) * | 2013-12-18 | 2014-04-02 | 广西大学 | Lubricant for cold forging of aluminum and aluminum alloy materials |
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2014
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| US20080090740A1 (en) * | 2006-10-11 | 2008-04-17 | Laurent Hugues | Lubricant for hot forging applications |
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| CN101397519A (en) * | 2008-10-21 | 2009-04-01 | 无锡华能电缆有限公司 | Drawing oil special for annealed aluminum wire and method for producing the same |
| CN102367394A (en) * | 2011-09-14 | 2012-03-07 | 安徽省岳西缸套有限公司 | Lubricating agent for metal processing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104987943A (en) * | 2015-07-20 | 2015-10-21 | 广西大学 | High-temperature precise die-forging carbon steel lubricant composition |
| CN106221876A (en) * | 2016-07-25 | 2016-12-14 | 江苏珀然锻造有限公司 | A kind of reflectal wheel hub oil base releasing agent |
| CN109181835A (en) * | 2018-10-16 | 2019-01-11 | 广西大学 | A kind of nitrogen bearing duplex stainless steel plate hydrostatic extrusion processing technology lubricant oil composite |
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Inventor after: Huang Fuchuan Inventor after: Li Kangchun Inventor after: Deng Fukang Inventor after: Chen Wei Inventor after: Qin Ke Inventor after: Huang Yiyao Inventor before: Lu Chaoxia Inventor before: Huang Yilin Inventor before: Huang Yiyao |
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Application publication date: 20150401 |
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