CN104477775A - A telescopic lifting hook drift angle detection device - Google Patents
A telescopic lifting hook drift angle detection device Download PDFInfo
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- CN104477775A CN104477775A CN201410528302.6A CN201410528302A CN104477775A CN 104477775 A CN104477775 A CN 104477775A CN 201410528302 A CN201410528302 A CN 201410528302A CN 104477775 A CN104477775 A CN 104477775A
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- telescopic positioning
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- positioning rod
- detection device
- positioning lever
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- 238000001514 detection method Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 239000000725 suspension Substances 0.000 claims 2
- 230000008878 coupling Effects 0.000 abstract description 7
- 238000010168 coupling process Methods 0.000 abstract description 7
- 238000005859 coupling reaction Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000033001 locomotion Effects 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/46—Position indicators for suspended loads or for crane elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C2700/00—Cranes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
本发明属于一种检测装置,具体涉及一种伸缩式吊钩偏角检测装置。包括支撑座,支撑座固定安装在小车底板上,支撑座下端通过x方向转动轴,x方向转动轴上固定连接有x轴编码器,编码器联结件固定于x方向转动轴上,y方向转动轴通过编码器联结件,y方向转动轴上固定连接有y轴编码器和配重块,定位钢绳穿过空心伸缩定位杆,y方向转动轴连接有伸缩定位杆,伸缩定位杆连接伸缩定位杆、伸缩定位杆连接伸缩定位杆,伸缩定位杆、钢丝绳均与钩头动滑轮连接。其优点是,利用简单的机械原理即可实现伸缩定位杆和定位钢绳在升降过程和吊钩摆动过程中的角度定位,其结构简单、运动灵活、升降自如、安全可靠。
The invention belongs to a detection device, in particular to a telescopic hook deflection detection device. Including the support seat, the support seat is fixedly installed on the bottom plate of the trolley, the lower end of the support seat passes through the x-direction rotating shaft, the x-direction rotating shaft is fixedly connected with the x-axis encoder, the encoder coupling is fixed on the x-direction rotating shaft, and the y-direction rotates The shaft passes through the encoder coupling, the y-axis is fixedly connected to the y-axis encoder and the counterweight, the positioning steel rope passes through the hollow telescopic positioning rod, the y-direction rotating shaft is connected to the telescopic positioning rod, and the telescopic positioning rod is connected to the telescopic positioning rod. Rod, telescopic positioning rod are connected telescopic positioning rod, and telescopic positioning rod, steel wire rope are all connected with hook head movable pulley. The advantage is that the angle positioning of the telescopic positioning rod and the positioning steel rope in the lifting process and the swinging process of the hook can be realized by using a simple mechanical principle, and the utility model has the advantages of simple structure, flexible movement, free lifting, safety and reliability.
Description
技术领域 technical field
本发明属于一种检测装置,具体涉及一种应用于各类型起重机吊钩偏角的检测或空间悬摆物体运动偏角的检测装置。它可对空间悬摆物体实现xoz和yoz两个投影面上物体摆动角度和角速度的测量。 The invention belongs to a detection device, in particular to a detection device applied to the detection of the deflection angle of hooks of various types of cranes or the detection device of the motion deflection angle of pendulum objects in space. It can realize the measurement of the object's swing angle and angular velocity on the two projection planes of xoz and yoz for the suspended pendulum object in space. the
背景技术 Background technique
目前的起重设备多由具有特种职业资格证书的专门人员从事操作。为提高起重设备的自动化程度,提高生产效率,解放劳动力,未来的起重机可实现计算机自动控制。在实现自动控制的过程中,对吊钩摆动角度和角速度的检测是必须的环节。 Most of the current lifting equipment is operated by specialized personnel with special occupational qualification certificates. In order to improve the degree of automation of lifting equipment, improve production efficiency, and liberate labor, future cranes can be automatically controlled by computers. In the process of realizing automatic control, the detection of hook swing angle and angular velocity is a necessary link. the
发明内容 Contents of the invention
本发明的目的是提供一种伸缩式吊钩偏角检测装置,它结构简单、制造成本低、可靠性高、检查精度高且具有良好的实用性。 The object of the present invention is to provide a telescopic hook deflection angle detection device, which has simple structure, low manufacturing cost, high reliability, high inspection accuracy and good practicability. the
本发明是这样实现的,伸缩式吊钩偏角检测装置,包括支撑座,支撑座固定安装在小车底板上,支撑座下端通过x方向转动轴,x方向转动轴上固定连接有x轴编码器,编码器联结件固定于x方向转动轴上,y方向转动轴通过编码器联结件,y方向转动轴上固定连接有y轴编码器和配重块,定位钢绳穿过空心伸缩定位杆,y方向转动轴连接有伸缩定位杆,伸缩定位杆连接伸缩定位杆、伸缩定位杆连接伸缩定位杆,伸缩定位杆、钢丝绳均与钩头动滑轮连接。 The present invention is achieved in this way. The retractable hook deflection angle detection device includes a support seat, which is fixedly installed on the bottom plate of the trolley. The lower end of the support seat passes through the x-direction rotation shaft, and the x-direction rotation shaft is fixedly connected with an x-axis encoder. , the encoder coupling is fixed on the x-direction rotation axis, the y-direction rotation axis passes through the encoder coupling, the y-axis encoder and the counterweight are fixedly connected to the y-direction rotation shaft, the positioning steel rope passes through the hollow telescopic positioning rod, The y-direction rotating shaft is connected with telescopic positioning rod, and telescopic positioning rod connects telescopic positioning rod, and telescopic positioning rod connects telescopic positioning rod, and telescopic positioning rod, steel wire rope are all connected with hook head movable pulley. the
所述的滑轮连接钩头。 Described pulley connects hook head. the
本发明的优点是,利用简单的机械原理即可实现伸缩定位杆和定位钢绳在升降过程和吊钩摆动过程中的角度定位,其结构简单、运动灵活、升降自 如、安全可靠。在角度检测方面,巧妙地利用两个互成90度直角的编码器实现在xoz和yoz两个投影面上物体摆动角度和角速度的检测。 The advantages of the present invention are that the angle positioning of the telescopic positioning rod and the positioning steel rope during the lifting process and the swinging process of the hook can be realized by using a simple mechanical principle, and its structure is simple, flexible in movement, free in lifting, safe and reliable. In terms of angle detection, two encoders at a right angle of 90 degrees to each other are cleverly used to detect the swing angle and angular velocity of objects on the two projection planes of xoz and yoz. the
附图说明 Description of drawings
图1为悬摆物体在xoz和yoz两个投影面上物体摆动角度和角速度的检测。 Figure 1 shows the detection of the swing angle and angular velocity of the suspended pendulum object on the two projection planes xoz and yoz. the
图2为本发明所提供的伸缩式吊钩偏角检测装置结构图; Fig. 2 is the structural diagram of telescopic hook deflection detection device provided by the present invention;
图3为图2的左视图。 Fig. 3 is a left side view of Fig. 2 . the
图中:1支撑座;2小车底板;3x方向转动轴;4钢丝绳;5y轴编码器;6x轴编码器;7配重块;8y方向传动轴;9定位钢绳;10伸缩定位杆、11伸缩定位杆、12伸缩定位杆;13钩头动滑轮;14钩头;15编码器联结件。 In the figure: 1 support base; 2 trolley bottom plate; 3x direction rotation shaft; 4 steel wire rope; 5y axis encoder; 6x axis encoder; 7 counterweight; 8y direction transmission shaft; 9 positioning steel rope; Telescopic positioning rod, 12 telescopic positioning rod; 13 hook head movable pulley; 14 hook head; 15 encoder coupling piece. the
具体实施方式 Detailed ways
下面结合附图和实施例对本发明进行详细介绍: The present invention is described in detail below in conjunction with accompanying drawing and embodiment:
如图2和3所示,伸缩式吊钩偏角检测装置包括支撑座1,支撑座1固定安装在小车底板2上,支撑座1下端通过x方向转动轴3,x方向转动轴3上固定连接有x轴编码器6,编码器联结件15固定在x方向的转动轴3上,y方向传动轴8通过编码器联结件15,y方向传动轴8上固定连接有y轴编码器5和配重块7,定位钢绳9穿过空心伸缩定位杆10、伸缩定位杆11和伸缩定位杆12,y方向传动轴8连接有伸缩定位杆10,伸缩定位杆10连接伸缩定位杆11、伸缩定位杆11连接伸缩定位杆12,伸缩定位杆12、钢丝绳4均与钩头动滑轮13连接,滑轮13连接钩头14。 As shown in Figures 2 and 3, the retractable hook deflection detection device includes a support base 1, which is fixedly installed on the trolley floor 2, and the lower end of the support base 1 passes through the x-direction rotation shaft 3, which is fixed on the x-direction rotation shaft 3 The x-axis encoder 6 is connected, and the encoder coupling 15 is fixed on the rotating shaft 3 in the x direction. The transmission shaft 8 in the y direction passes through the encoder coupling 15, and the y-axis encoder 5 and the transmission shaft 8 in the y direction are fixedly connected The counterweight 7, the positioning steel rope 9 pass through the hollow telescopic positioning rod 10, the telescopic positioning rod 11 and the telescopic positioning rod 12, the transmission shaft 8 in the y direction is connected with the telescopic positioning rod 10, and the telescopic positioning rod 10 is connected with the telescopic positioning rod 11, the telescopic positioning rod 10, and the telescopic positioning rod 10. Positioning bar 11 connects telescopic positioning bar 12, and telescopic positioning bar 12, steel wire rope 4 are all connected with hook head movable pulley 13, and pulley 13 connects hook head 14. the
1、吊钩摆动检测方式:主要通过两个互成90度安装的编码器加以实现。 1. Hook swing detection method: It is mainly realized by two encoders installed at 90 degrees to each other. the
2、吊钩提升和下降过程中定位钢绳和多段伸缩定位杆。 2. Locate the steel rope and multi-section telescopic positioning rod during the lifting and lowering of the hook. the
本发明如附图2所示。由于起重机的吊钩或悬摆物体在空间中的摆动可能是任意方向的。为了检测到起重机吊钩或悬摆物体摆动的偏角和角速度,可以按照附图1将物体摆动的实际角度在xoz和yoz两个投影面上进行分解。 分解所获得的投影角度即是需要的待检测角度。 The present invention is as shown in accompanying drawing 2. Due to the hook of the crane or the swing of the suspended object in space, it may be in any direction. In order to detect the deflection angle and angular velocity of the crane hook or the swinging object, the actual swinging angle of the object can be decomposed on the two projection planes of xoz and yoz according to Figure 1 . The projection angle obtained by decomposition is the required angle to be detected. the
为了达到上述检测目的,本发明采用了成熟的增量式编码器作为检测器件。增量式编码器是将转动轴产生的角位移转换成周期性的电信号,再把这个电信号转变成计数脉冲,用脉冲的个数表示位移的大小的器件。通过将两个增量式编码器成90度安装,如附图2所示,即可以达到检测吊钩或悬摆物体运动时在xoz和yoz两个投影面上夹角和偏角速度的目的。 In order to achieve the above-mentioned detection purpose, the present invention adopts a mature incremental encoder as a detection device. Incremental encoder is a device that converts the angular displacement generated by the rotating shaft into a periodic electrical signal, and then converts this electrical signal into counting pulses, and uses the number of pulses to represent the magnitude of the displacement. By installing two incremental encoders at 90 degrees, as shown in Figure 2, the purpose of detecting the angle and declination velocity on the two projection planes of xoz and yoz when the hook or pendulum moves can be achieved . the
由于实际起重机吊钩钢丝绳刚性不足,在检测装置的设计中加装了多段伸缩定位杆和定位钢绳。它们的作用是保证吊钩在任意高度上摆动时,都具有足够的刚性,以便准确地检测吊钩摆动时的偏角和偏角速度。当起重机提升重物时,滑轮钩头做相应的提升运动,钩头顶动伸缩杆向上运动。当起重机下放重物时,伸缩杆在重力的作用下逐段下放。同时定位钢绳按照一定的传动比做相应的提升和下放运动。 Due to the lack of rigidity of the actual crane hook wire rope, multi-section telescopic positioning rods and positioning wire ropes are added to the design of the detection device. Their function is to ensure that the hook has sufficient rigidity when it swings at any height, so as to accurately detect the deflection angle and deflection speed of the hook when it swings. When the crane lifts heavy objects, the hook head of the pulley makes a corresponding lifting movement, and the hook head pushes the telescopic rod to move upward. When the crane lowers the heavy object, the telescopic rod is lowered section by section under the action of gravity. At the same time, the positioning steel rope performs corresponding lifting and lowering movements according to a certain transmission ratio. the
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Cited By (3)
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---|---|---|---|---|
CN104952377A (en) * | 2015-07-08 | 2015-09-30 | 王晓光 | Sign capable of realizing active light emission and intelligent repair as well as control method and applications of sign |
CN106241605A (en) * | 2016-08-18 | 2016-12-21 | 大连海事大学 | A method for detecting the swing angle of a hanging rope |
CN113188503A (en) * | 2021-05-19 | 2021-07-30 | 上海谷为精密机械有限公司 | Rope deflection angle detection device |
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CN113188503A (en) * | 2021-05-19 | 2021-07-30 | 上海谷为精密机械有限公司 | Rope deflection angle detection device |
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Application publication date: 20150401 |