CN104477723B - A kind of mine hoist winds the determination methods of reel disorder cable monitoring system - Google Patents

A kind of mine hoist winds the determination methods of reel disorder cable monitoring system Download PDF

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Publication number
CN104477723B
CN104477723B CN201410826012.XA CN201410826012A CN104477723B CN 104477723 B CN104477723 B CN 104477723B CN 201410826012 A CN201410826012 A CN 201410826012A CN 104477723 B CN104477723 B CN 104477723B
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China
Prior art keywords
reel
steel wire
wire rope
rope
shaft encoder
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CN201410826012.XA
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CN104477723A (en
Inventor
曹国华
牛岩军
朱真才
彭维红
王乃格
王彦栋
王进杰
彭玉兴
刘善增
沈刚
张健
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China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Priority to CN201410826012.XA priority Critical patent/CN104477723B/en
Publication of CN104477723A publication Critical patent/CN104477723A/en
Priority to PCT/CN2015/078848 priority patent/WO2016101500A1/en
Priority to AU2015372216A priority patent/AU2015372216B2/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0006Monitoring devices or performance analysers
    • B66B5/0018Devices monitoring the operating condition of the elevator system
    • B66B5/0031Devices monitoring the operating condition of the elevator system for safety reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/02Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/54Safety gear

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Maintenance And Inspection Apparatuses For Elevators (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

A kind of mine hoist winding reel disorder cable monitoring system and determination methods, belong to a kind of cable drum disorder cable monitoring system and method.Specifically, described disorder cable monitoring system includes being arranged in the middle of reel in rope stretching rear or inferoanterior industrial camera, the shaft encoder for being arranged on reel shaft end and being connected with axle, the data collecting card being sequentially connected with shaft encoder and industrial computer;Described industrial camera is connected with industrial computer by communication cable.Described disorder cable determination methods are to measure the anglec of rotation of reel and by industrial camera measuring steel wire rope rope stretching position by shaft encoder, and judge whether disorder cable by analyzing angle in some cycles with the variation characteristic of rope stretching position, the monitoring system is easy for installation, reel need not be transformed, while improve the safety of mine hoisting system operation.

Description

A kind of mine hoist winds the determination methods of reel disorder cable monitoring system
Technical field
The present invention relates to a kind of method of cable drum disorder cable monitoring system, specifically a kind of mine hoist winding volume The determination methods of cylinder disorder cable monitoring system, are suitable for single rope or multi-rope winding type reel, are particularly suited for vertical or built of constructing Mine hoist winds the use of reel.
Background technology
Lift system is the important component part in transportation system, and steel wire rope is responsible for important function in lift system. For single rope or multi-rope winding type reel, elevated object is to unreel steel wire rope on cylinder realizing transporting up and down by twining Dynamic.Due to a variety of causes, steel wire rope twining on reel is possible to during putting not according to existing trajectory alignment, that is, to be occurred Disorder cable phenomenon.Disorder cable phenomenon is very harmful for steel wire rope, gently then accelerates steel rope abrasion, heavy then destruction wirerope-winding knot Structure, especially in many rope winding processes can cause steel wire rope unbalance stress or even cause rope-broken accident.The serious shadow of steel wire rope disorder cable The safety for being lifted is rung.Therefore the running status that volume lets slip journey steel wire rope is monitored, the accurate judgement to steel wire rope disorder cable To avoid serious lifting accident from occurring, tool is of great significance.
Content of the invention
The invention aims to providing the determination methods that a kind of mine hoist winds reel disorder cable monitoring system, solve Cannot whether disorder cable be judged and the problem that is monitored to steel wire rope in mine hoist winding reel running.Realize ore deposit The real time implementation of well elevator winding reel disorder cable monitoring, visualization, automatization, intellectuality.
For achieving the above object, mine hoist of the invention winding reel disorder cable monitoring system, including being arranged on reel Rear or inferoanterior industrial camera in middle rope stretching, the shaft encoder for being arranged on reel shaft end and being connected with axle are compiled with axle Data collecting card and industrial computer that code device is sequentially connected;Described industrial camera is connected with industrial computer by communication cable.
The mine hoist winding reel disorder cable determination methods of the present invention, including:
1)Set and judge cycle T, judge industrial camera and shaft encoder identical sampling number n in cycle T, i.e., each Sampling interval duration Δt=T/n, and set with m ΔstFor the sampling process different time sections of time interval, same period T point Analysis cycle T1、T2、T3…Tz, and preseting length S1 and S2 be the threshold values for judging whether disorder cable, wherein m≤n, S2 > S1;
2)Industrial camera continuous acquisition reel volume put during steel wire rope image and pass to industrial computer;
3)Image is carried out industrial computer gray processing and thresholding is processed, and steel wire rope is separated from background;
4)Set a horizontal line on image near mandrel surface after thresholding process, above the horizontal line, steel Cord region arranges a kind of color A, and other regions arrange another kind of color B, the pixel water of color a-quadrant above selected level line Rope stretching position of the meansigma methodss of flat coordinate figure for steel wire rope;
5)Steel wire rope is set under different winding layers, extreme position of the reel rope stretching position at reel width two ends is Ai、 Bi, wherein i=1,2 ... j are i-th layer of winding layer from inside to outside on reel 1;
6)The T that industrial computer analysis is set with time order and function1、T2、T3…TzThe reel of shaft encoder measurement in a cycle T The reel volume of the anglec of rotation and industrial camera measurement puts the rope stretching position of steel wire rope:
If a) in a cycle T, rope stretching position does not reach AiOr Bi, then
If the anglec of rotation of the reel of the measurement of shaft encoder 5 persistently changes, and the rope stretching final position of steel wire rope and starting The absolute difference of position is in the range of the threshold values S1 of setting or more than or equal to threshold values S2, then judge that reel winding process is sent out Raw disorder cable state, and reported to the police;
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope and start bit The absolute difference that puts is beyond the threshold values S1 for setting, and less than threshold values S2, then judges that reel winding process does not occur disorder cable;
If the anglec of rotation of the reel of shaft encoder measurement has identical value, judge that reel stops winding.
If b) in a cycle T, rope stretching position reaches AiOr Bi, then
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope and start bit Put each and AiOr BiThe absolute value sum of position coordinateses difference is in the range of the threshold values S1 of setting or more than or equal to threshold values S2, then judge that reel winding process occurs disorder cable state, and reported to the police;
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope and start bit Put each and AiOr BiThe absolute value sum of position coordinateses difference is beyond the threshold values S1 for setting, and is less than threshold values S2, then judge volume There is no disorder cable in cylinder winding process;
If the anglec of rotation of the reel of shaft encoder measurement has identical value, judge that reel stops winding.
Beneficial effect, using above-mentioned technical proposal, with advantages below:
1)The part of monitoring system composition is few, need not change the structure of reel, easy for installation, low cost, less investment;
2)The running status for having used machine vision technique put steel wire rope to winding reel volume carries out contactless prison Survey, and the anglec of rotation for reel being measured with reference to shaft encoder carries out disorder cable and judges the warning with disorder cable state, it is achieved that mine is carried The real time implementation of liter machine cable drum disorder cable monitoring, visualization, automatization, intellectuality, it is ensured that the peace of mine hoist winding drum Row for the national games.
Description of the drawings:
Fig. 1 is a kind of Mine Elevator Wire Rope reel disorder cable monitoring system layout figure of the invention.
Fig. 2 is the steel wire rope image schematic diagram after gray processing and thresholding are processed.
Fig. 3 is the extreme position schematic diagram at reel width two ends.
In figure, 1, reel;2nd, industrial camera;3rd, shaft encoder;4th, data collecting card;5th, host computer;6th, steel wire rope;7th, lead to News cable;8th, horizontal line.
Specific embodiment
A kind of mine hoist of the invention is wound by reel disorder cable monitoring system and is sentenced below in conjunction with accompanying drawing and instantiation Disconnected method is made to specifically describe in detail.
Embodiment:The present invention includes monitoring system and monitoring method.
Fig. 1 is a kind of Mine Elevator Wire Rope reel disorder cable monitoring system layout figure of the invention.The monitoring system includes: It is arranged on rear or inferoanterior industrial camera 2 in 1 middle rope stretching of reel, the axle for being arranged on 1 shaft end of reel and being connected with axle Encoder 3, the data collecting card 4 being sequentially connected with shaft encoder 3 and industrial computer 5;Industrial camera 2 is by cable 7 and industrial computer 5 Connection.
A kind of Mine Elevator Wire Rope reel disorder cable determination methods, specifically:
1)Industrial computer 5 sets and judges cycle T, judges industrial camera 2 and 3 identical sampling number of shaft encoder in cycle T N, i.e., each sampling interval duration Δt=T/n, and set with m ΔstFor the sampling process different time sections of time interval, phase Analytical cycle T with cycle T1、T2、T3…Tz, and preseting length S1 and S2 be the threshold values for judging whether disorder cable, wherein m≤n, S2〉S1;
2)By industrial camera 2 installed in 1 back upper place of cable drum, industrial camera 2 is enable to photograph steel wire rope 6 completely Rope stretching position on reel 1;Connect industrial camera 2 and host computer 5 with communication cable 7.
3)2 continuous acquisition reel of industrial camera volume 1 put during steel wire rope 6 image and pass to industrial computer 5;
4)Image is carried out industrial computer 5 gray processing and thresholding is processed, and steel wire rope 6 is separated from background;
5)A horizontal line 8 on image near 1 surface of reel after thresholding process is set, above the horizontal line 8, Steel wire rope region arranges a kind of color A(Such as black), other regions arrange another kind of color B(Such as white), selected level Rope stretching position of the meansigma methodss of the pixel level coordinate figure of 8 top color a-quadrant of line for steel wire rope 6;
6)Industrial computer 5 set steel wire rope 6 under different winding layers, the limit of the 1 rope stretching position of reel at 1 width two ends of reel Position is Ai、Bi, wherein i=1,2 ... j are i-th layer of winding layer from inside to outside on reel 1;
7)Industrial computer 5 analyzes the T set with time order and function1、T2、T3…TzThe rotation of the measurement of shaft encoder 5 in a cycle T The reel volume 1 of gyration and the measurement of industrial camera 2 puts the rope stretching position of steel wire rope 6:
If a) in a cycle T, rope stretching position does not reach AiOr Bi, then
If the anglec of rotation of reel 1 of the measurement of shaft encoder 5 persistently changes, and the rope stretching final position of steel wire rope 6 with rise The absolute difference of beginning position is in the range of the threshold values S1 of setting or more than or equal to threshold values S2, then judges that reel 1 wound Cheng Fasheng disorder cable states, and reported to the police;
If the anglec of rotation of reel 1 of the measurement of shaft encoder 5 persistently changes, and the rope stretching final position of steel wire rope 6 with rise The absolute difference of beginning position is beyond the threshold values S1 for setting, and less than threshold values S2, then judges that 1 winding process of reel does not occur unrest Rope;
If the anglec of rotation of the reel 1 of the measurement of shaft encoder 5 has identical value, judge that reel 1 stops winding.
If b) in a cycle T, rope stretching position reaches AiOr Bi, then
If the anglec of rotation of reel 1 of the measurement of shaft encoder 5 persistently changes, and the rope stretching final position of steel wire rope 6 with rise Beginning position is each and AiOr BiThe absolute value sum of position coordinateses difference is in the range of the threshold values S1 of setting or is more than or equal to Threshold values S2, then judge that 1 winding process of reel occurs disorder cable state, and reported to the police;
If the anglec of rotation of reel 1 of the measurement of shaft encoder 5 persistently changes, and the rope stretching final position of steel wire rope 6 with rise Beginning position is each and AiOr BiThe absolute value sum of position coordinateses difference is beyond the threshold values S1 for setting, and less than threshold values S2, then sentences There is no disorder cable in 1 winding process of disconnected reel;
If the anglec of rotation of the reel 1 of the measurement of shaft encoder 5 has identical value, judge that reel 1 stops winding.

Claims (1)

1. a kind of mine hoist winds the determination methods of reel disorder cable monitoring system, it is characterized in that:Including arranging within the roll Between rear or inferoanterior industrial camera, the shaft encoder for being arranged on reel shaft end and being connected with axle in rope stretching, encode with axle Data collecting card and industrial computer that device is sequentially connected;Described industrial camera is connected with industrial computer by communication cable;
It is characterized in that:
1)Set and judge cycle T, judge industrial camera and shaft encoder identical sampling number n, i.e., each sampling in cycle T Interval time Δt=T/n, and set with m ΔstFor the sampling process different time sections of time interval, the analysis week of same period T Phase T1、T2、T3…Tz, and preseting length S1 and S2 be the threshold values for judging whether disorder cable, wherein m≤n, S2 > S1;
2)Industrial camera continuous acquisition reel volume put during steel wire rope image and pass to industrial computer;
3)Image is carried out industrial computer gray processing and thresholding is processed, and steel wire rope is separated from background;
4)Set a horizontal line on image near mandrel surface after thresholding process, above the horizontal line, steel wire rope Region arranges a kind of color A, and other regions arrange another kind of color B, and above selected level line, the pixel level of color a-quadrant is sat Rope stretching position of the meansigma methodss of scale value for steel wire rope;
5)Steel wire rope is set under different winding layers, extreme position of the reel rope stretching position at reel width two ends is Ai、Bi, its Middle i=1,2 ... j, are i-th layer of winding layer from inside to outside on reel;
6)The T that industrial computer analysis is set with time order and function1、T2、T3…TzThe reel anglec of rotation of shaft encoder measurement in a cycle T The reel volume of degree and industrial camera measurement puts the rope stretching position of steel wire rope:
If a) in a cycle T, rope stretching position does not reach AiOr Bi, then
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope and original position Absolute difference is in the range of the threshold values S1 of setting or more than or equal to threshold values S2, then judge that reel winding process occurs disorder cable State, and reported to the police;
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope and original position Absolute difference is beyond the threshold values S1 for setting, and less than threshold values S2, then judges that reel winding process does not occur disorder cable;
If the anglec of rotation of the reel of shaft encoder measurement has identical value, judge that reel stops winding;
If b) in a cycle T, rope stretching position reaches AiOr Bi, then
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope is each with original position From with AiOr BiThe absolute value sum of position coordinateses difference is in the range of the threshold values S1 of setting or is more than or equal to threshold values S2, then Judge that reel winding process occurs disorder cable state, and reported to the police;
If the anglec of rotation of the reel of shaft encoder measurement persistently changes, and the rope stretching final position of steel wire rope is each with original position From with AiOr BiThe absolute value sum of position coordinateses difference is beyond the threshold values S1 for setting, and less than threshold values S2, then judges that reel is rolled up There is no disorder cable around process;
If the anglec of rotation of the reel of shaft encoder measurement has identical value, judge that reel stops winding.
CN201410826012.XA 2014-12-25 2014-12-25 A kind of mine hoist winds the determination methods of reel disorder cable monitoring system Active CN104477723B (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201410826012.XA CN104477723B (en) 2014-12-25 2014-12-25 A kind of mine hoist winds the determination methods of reel disorder cable monitoring system
PCT/CN2015/078848 WO2016101500A1 (en) 2014-12-25 2015-05-13 Disorder rope monitoring system and judging method for winding reel of mine hoist
AU2015372216A AU2015372216B2 (en) 2014-12-25 2015-05-13 Disorder rope monitoring system and judging method for winding reel of mine hoist

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410826012.XA CN104477723B (en) 2014-12-25 2014-12-25 A kind of mine hoist winds the determination methods of reel disorder cable monitoring system

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CN104477723B true CN104477723B (en) 2017-03-15

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WO2016101500A1 (en) 2016-06-30
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AU2015372216B2 (en) 2017-07-06

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