CN104477690B - High speed and precision paper cutter high speed induction system - Google Patents
High speed and precision paper cutter high speed induction system Download PDFInfo
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- CN104477690B CN104477690B CN201410769998.1A CN201410769998A CN104477690B CN 104477690 B CN104477690 B CN 104477690B CN 201410769998 A CN201410769998 A CN 201410769998A CN 104477690 B CN104477690 B CN 104477690B
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Abstract
High speed and precision paper cutter high speed induction system, including splicing dolly, broken door gear, broken conveyer device, delivery platform, regulation roller, hyper tape device, pressure roller, driving means, carry-over pinch rolls, total frame.Splicing dolly is positioned at after the crosscutting system of paper cutter, is arranged between the left side plate of total frame；It is broken door gear after splicing dolly, is arranged between the left side plate of total frame；Delivery platform is after broken door gear；Broken conveyer device is arranged on below broken door gear and delivery platform；Regulation roller is above delivery platform；It it is hyper tape device after delivery platform；Hyper tape device upper surface is close to by pressure roller；Driving means is in the lower section of splicing dolly；Carry-over pinch rolls have some groups, are arranged on by rolling bearing units between the left side plate of total frame.Present configuration closely, is greatly saved conveying space, reduces manufacturing cost, it is ensured that the smooth delivery of power of different-thickness paper web.
Description
Technical field
The invention belongs to paper making equipment, relate to a kind of high speed and precision paper cutter high speed induction system.
Background technology
Paper mill single or multiple lift paper processing of cutting needs to use paper cutter.The weak point that the paper cutter of prior art exists is that the cutting edge regularity of usual paper and cardboard is the highest; squareness deviation is big; during cutting, paper scrap and dust have greater environmental impacts; cannot realize different size is automatically positioned adjustment; running noises is bigger; and cannot complete not shut down from moving buttress function, under production efficiency is relatively low.Existing paper cutter typically may be only available for producing per year the production of less than 50,000 tons scales, but the investment project major part of current large-scale paper plant is all producing more than 200,000 tons per year, cannot meet production-scale requirement with easy paper cutter.Although the most existing high speed and precision paper cutter automaticity is high, production capacity is big, but cost and maintenance cost are high.
High speed and precision paper cutter includes unreeling stand system, rip cutting system, crosscutting system, high speed induction system, stacker system, stacking system.It is unobstructed that the effect of high speed induction system is to ensure that paper web carries in process of production, and enters stacker region the most smoothly.
Summary of the invention
It is desirable to provide the high speed induction system of a kind of high speed and precision paper cutter, to ensure that paper web carries unobstructed and smooth entrance stacker region in process of production.
It is an object of the invention to be realized by techniques below scheme:
High speed and precision paper cutter high speed induction system, including splicing dolly, broken door gear, broken conveyer device, delivery platform, regulation roller, hyper tape device, pressure roller, driving means, carry-over pinch rolls, total frame.Splicing dolly is after the crosscutting system of paper cutter, between the left side plate of total frame；It is broken door gear after splicing dolly, is arranged between the left side plate of total frame；Delivery platform is after broken door gear；Broken conveyer device is arranged on below broken door gear and delivery platform；Regulation roller is above delivery platform；It it is hyper tape device after delivery platform；Hyper tape device upper surface is close to by pressure roller；Driving means is in the lower section of splicing dolly；Carry-over pinch rolls have some groups, are arranged on by rolling bearing units between the left side plate of total frame.
Described splicing dolly includes frame, upper roll assembly, lower roll assembly, regulation roller, idler roller, driving means, brake unit, belt, carding apparatus.Frame is arranged between the left side plate of total frame by line slideway, can move forward and backward；Upper roll assembly and lower roll assembly are arranged on frame front end, are made up of little and staggered carry-over pinch rolls, and carry-over pinch rolls are installed has cydariform protruding at belt；Regulation roller, between upper roll assembly and lower roll assembly, for eccentric roller, regulates the distance of upper and lower belt by worm couple；Idler roller has two groups, is separately mounted to above and below frame, for the above and below belt of tensioning；Driving means is arranged between the left side plate of total frame, drives frame to move forward and backward by rack-and-pinion；Brake unit is arranged on the side plate of total frame, and its brake disc is installed on the drive means, can driving means be braked；Belt has upper and lower two groups, and Ruo Gangen is looped around on corresponding roller；Carding apparatus has two groups, is separately mounted on the lower and upper cross-member of frame, and it has guide finger, is arranged on every root bark band both sides.
Described broken door gear includes that cylinder assembly, stopping means, upper door assembly, lower door assembly form.Cylinder assembly one end is arranged on the side plate of total frame in hinged way, and the other end passes through check lock lever and member hinges of visiting；Stopping means is arranged on the side plate of total frame, is mainly made up of two little axles of bias, and the check lock lever of cylinder assembly is located in two eccentric little between centers；Upper door assembly is arranged on the left side plate of total frame by rolling bearing units；Lower door assembly is connected on upper door assembly by lock sleeve.
Described broken conveyer device includes carry-over pinch rolls, belt, carding apparatus, guide board device, idler roller, drag chain device.Carry-over pinch rolls have three groups, are arranged on the left side plate of total frame by rolling bearing units；Idler roller is arranged on the obliquely downward of carry-over pinch rolls；Strap lug is wound on carry-over pinch rolls and idler roller；Carding apparatus is arranged on the left side plate of total frame, and it has guide finger, is arranged on each belt both sides；Guide board device is arranged on the left side plate of total frame along the trend of belt；Drag chain device falls trend along paper, is arranged on below idler roller.
Described delivery platform is made up of support and stand.Two stands is separately mounted on the left side plate of total frame, and stand is connected with two stands by screw.
Described regulation roller includes eccentric, mandrel, self-aligning roller bearing, roller, expansion sleeve, eccentric disc.Eccentric and eccentric disc are separately mounted on the left side plate of total frame；Mandrel one end and eccentric couple, and the other end is coupled by expansion sleeve and eccentric disc；Roller is arranged on mandrel by self-aligning roller bearing, and roller is installed has cydariform protruding at belt.
Described hyper tape device includes that crossbeam, clutch shaft bearing seat, belt wheel, driving shaft assembly, drivewheel, the second bearing block, live-roller assembly, valve form.Crossbeam is arranged between the left side plate of total frame；Clutch shaft bearing seat and the second bearing block are all arranged on crossbeam, support driving shaft assembly；Belt wheel and drivewheel are all arranged on driving shaft assembly；Live-roller assembly is arranged on the second bearing block, and the belt of live-roller assembly is pressed on drivewheel；Valve is arranged on crossbeam by joint, communicates with the cavity of crossbeam.
Described pressure roller includes eccentric, mandrel, deep groove ball bearing, roller, expansion sleeve, eccentric disc.Eccentric and eccentric disc are separately mounted on the left side plate of total frame；Mandrel one end and eccentric couple, and the other end is coupled by expansion sleeve and eccentric disc；Roller is arranged on mandrel by deep groove ball bearing.
Described driving means includes servomotor, synchronous belt transmission device, regulating wheel, drive roll, driven voller, belt.Servomotor is installed on the side plate of total frame by support；Synchronous belt transmission device couples servomotor and drive roll；Drive roll and driven voller are all arranged on by rolling bearing units between the left side plate of total frame；Regulating wheel has three groups, have employed eccentric structure, is fixed by screws on the side plate of total frame；Drive roll and driven voller have been coupled by belt, and drive roll affects the belt below splicing dolly, and driven voller affects the belt above splicing dolly.
Described total frame is made up of side plate, crossbeam and column.Each parts of total frame all pass through bolt-connection.Side plate and column have 4, are arranged on the left and right sides of total frame；Crossbeam has some, left side plate and left and right pillar is linked up.
High speed and precision paper cutter high speed induction system of the present invention ensures that paper web carries unobstructed and smooth entrance stacker region in process of production.Compare like product, present configuration closely, whole delivered length just 2800mm, be greatly saved conveying space, reduce manufacturing cost, the trend simultaneously making paper surface produce impression also minimizes；Splicing dolly can manual refraction, contraction scope reaches 500mm, facilitates Cutting tool installation manner and the regulation of the crosscutting system of paper cutter；The position that splicing dolly is adjacent with crosscutting system uses little and staggered Paper tractor roller, and the safe transport of sensitized paper has been effectively ensured；It is furnished with broken conveyer device, effectively prevent waste paper and be blocked at broken door；The regulation roller of splicing dolly, regulation roller and pressure roller ensure that the smooth delivery of power of different-thickness paper web.
Accompanying drawing explanation
Fig. 1 is the structural representation of high speed and precision paper cutter.In figure: 1-unreeling stand system, 2-rip cutting system, the crosscutting system of 3-, 4-high speed induction system, 5-stacker system, 6-stacking system.
Fig. 2 is the schematic diagram of high speed and precision paper cutter high speed induction system.In figure: 101-splicing dolly, 102-driving means, 103-carry-over pinch rolls, 104-broken door gear, 105-delivery platform, 106-regulates roller, 107-hyper tape device, 108-pressure roller, 109-broken conveyer device.
Fig. 3 is the profile of high speed and precision paper cutter high speed induction system.In figure: 101-splicing dolly, 102-driving means, 103-carry-over pinch rolls, 104-broken door gear, 105-delivery platform, 106-regulates roller, 107-hyper tape device, 108-pressure roller, 109-broken conveyer device.
Fig. 4 is the schematic diagram of broken door gear.In figure: 201-cylinder assembly, 202-stopping means, the upper door assembly of 203-, door assembly under 204-.
Fig. 5 is the sectional view of broken conveyer device.In figure: 301-carding apparatus, 302-carry-over pinch rolls, 303-belt, 304-guide board device, 305-idler roller, 306-drag chain device.
Fig. 6 is the schematic diagram of delivery platform.In figure: 401-support, 402-stand.
Fig. 7 is the front view of regulation roller.In figure: 501-eccentric, 502-mandrel, 503-self-aligning roller bearing, 504-roller, 505-expansion sleeve, 506-eccentric disc.
Fig. 8 is the schematic diagram of hyper tape device.In figure: 601-belt wheel, 602-bearing, 603-driving shaft assembly, 604-the second bearing block, 605-crossbeam, 606-drivewheel, 607-live-roller assembly, 608-valve.
Fig. 9 is the sectional view of pressure roller.In figure: 701-eccentric, 702-mandrel, 703-deep groove ball bearing, 704-roller, 705-expansion sleeve, 706-eccentric disc.
Figure 10 is the schematic diagram of driving means.In figure: 801-drive roll, 802-driven voller, 803-synchronous belt transmission device, 804-servomotor, 805-regulating wheel, 806-belt.
Figure 11 is the schematic diagram of splicing dolly.In figure: the upper roll assembly of 901-, 902-carding apparatus, roll assembly under 903-, 904-idler roller, 905-regulates roller, 906-frame, 907-brake unit, 908-driving means, 909-belt.
Figure 12 is the schematic diagram of total frame.In figure: 1001-side plate, 1002-crossbeam, 1003-column.
Detailed description of the invention
Fig. 1～Figure 12 illustrates one embodiment of the present of invention.
As shown in Figure 1: high speed and precision paper cutter includes 1-unreeling stand system, 2-rip cutting system, the crosscutting system of 3-, 4-high speed induction system, 5-stacker system, 6-stacking system.It is unobstructed that the effect of 4-high speed induction system is to ensure that paper web carries in process of production, and enters stacker region the most smoothly.
As shown in Figure 2 and Figure 3: high speed and precision paper cutter high speed induction system includes 101-splicing dolly, 102-driving means, 103-carry-over pinch rolls, 104-broken door gear, 105-delivery platform, 106-regulates roller, 107-hyper tape device, 108-pressure roller, 109-broken conveyer device.The paper web cut off, when crosscutting system enters 101-splicing dolly, can be handled by the belt clamp up and down of 101-splicing dolly, accelerates to take away crosscutting system；If paper web has breakage or joint, 104-broken door gear to automatically open up, waste paper is discharged paper cutter by 109-broken conveyer device；106-regulation roller on 105-delivery platform can carry out eccentric adjusting, to adapt to the paper web of different-thickness；Entering into 107-hyper tape device, paper web can be accelerated further, and front and back the spacing of paper web can strengthen, and the 608-valve in 107-hyper tape device can spray air-flow simultaneously, air cushion is formed below at paper web, and these superpositions being provided to paper web below are ready；108-pressure roller on 107-hyper tape device can be with eccentric adjusting, to ensure that the paper web of different-thickness has suitable chucking power.
As shown in Figure 4: broken door gear includes 201-cylinder assembly, 202-stopping means, the upper door assembly of 203-, door assembly under 204-.Two eccentric pin shafts of 202-stopping means can limit the check lock lever of 201-cylinder assembly, thus limits the stroke of cylinder, to prevent the impact failure cylinder of rapid movement；201-cylinder assembly can be regulated by check lock lever relative to position with door assembly on 203-, and under the upper door assembly of 203-and 204-, the relative position between door assembly can be regulated by lock sleeve, to realize good waste paper discharging performance；In process of production, at any time it is possible that defective paper web, now requiring that broken door gear must be opened rapidly or shut, there is not paper jam in guarantee paper web, have employed special atmospheric control for this and reached this requirement herein.
As shown in Figure 5: broken conveyer device includes 301-carding apparatus, 302-carry-over pinch rolls, 303-belt, 304-guide board device, 305-idler roller, 306-drag chain device.303-belt can accelerate to pull down waste paper from the 3-broken door gear opened, and effectively prevent waste paper and occurs blocking at 3-broken door gear；Waste paper can be guided by 304-guide board device and 306-drag chain device, falls into guarantee in litter decoration or the waste paper conveyer of client's preparation.
As shown in Figure 6: delivery platform includes 401-support, 402-stand.
As shown in Figure 7: regulation roller includes 501-eccentric, 502-mandrel, 503-self-aligning roller bearing, 504-roller, 505-expansion sleeve, 506-eccentric disc.The distance between 504-roller and 4-delivery platform can be regulated by rotating 501-eccentric, thus adapt to the paper web of different-thickness；504-roller surface is installed has cydariform protruding at belt, can prevent belt deviation.
As shown in Figure 8: hyper tape device includes 601-belt wheel, 602-bearing, 603-driving shaft assembly, 604-the second bearing block, 605-crossbeam, 606-drivewheel, 607-live-roller assembly, 608-valve.Power drives 603-driving shaft assembly to rotate by 601-belt wheel, and 606-drivewheel also can and then rotate, thus finally causes 607-live-roller component movement；Compressed air can enter 608-valve from the cavity of 605-crossbeam, then gushes out.
As shown in Figure 9: pressure roller includes 701-eccentric, 702-mandrel, 703-deep groove ball bearing, 704-roller, 705-expansion sleeve, 706-eccentric disc.The distance of 704-roller and 6-hyper tape device can be regulated, to ensure that the paper web of different-thickness has suitable chucking power by rotating 701-eccentric.
As shown in Figure 10: driving means includes 801-drive roll, 802-driven voller, 803-synchronous belt transmission device, 804-servomotor, 805-regulating wheel, 806-belt.804-servomotor is delivered to power on 801-drive roll by 803-synchronous belt transmission device, and 801-drive roll is delivered to power on 802-driven voller again by 806-belt；801-drive roll is for affecting the belt below 1-splicing dolly, and 802-driven voller is for affecting the belt above 1-splicing dolly；805-regulating wheel can be with eccentric rotary, thus tensioning 806-belt.
As shown in figure 11: splicing dolly includes roll assembly on 901-, 902-carding apparatus, roll assembly under 903-, 904-idler roller, and 905-regulates roller, 906-frame, 907-brake unit, 908-driving means, 909-belt.Whole splicing dolly can be retracted 500mm backward, leaves space, with installation and the regulation of aspect crosscutting system cutter between splicing dolly and crosscutting system；Under the upper roll assembly of 901-and 903-, roll assembly is all made up of little and staggered carry-over pinch rolls, has pressed close to crosscutting system as much as possible, and the safe transport of sensitized paper has been effectively ensured, and carry-over pinch rolls are installed also has cydariform protruding at belt, can prevent 909-belt deviation；905-regulation roller can carry out eccentric adjusting by worm couple, to ensure that the paper web of different-thickness has suitable chucking power；908-driving means can be locked by 907-brake unit, and to ensure in process of production, splicing dolly cannot move forward and backward；Guide finger on 902-carding apparatus is arranged on the both sides of every 909-belt, is possible to prevent 909-belt deviation.
As shown in figure 12: total frame includes 1001-side plate, 1002-crossbeam and 1003-column.Each parts of total frame all pass through bolt-connection.1001-side plate and 1003-column have 4, are arranged on the left and right sides of total frame；1002-crossbeam has some, left side plate and left and right pillar is linked up.
Claims (4)
1. high speed and precision paper cutter high speed induction system, it is characterized in that: splicing dolly is positioned at after the crosscutting system of paper cutter, between the left side plate of total frame, broken door gear after splicing dolly is arranged between the left side plate of total frame, delivery platform is after broken door gear, broken conveyer device is arranged on below broken door gear and delivery platform, regulation roller is above delivery platform, it it is hyper tape device after delivery platform, hyper tape device upper surface is close to by pressure roller, driving means is in the lower section of splicing dolly, some groups of carry-over pinch rolls are arranged on by rolling bearing units between the left side plate of total frame；The frame of splicing dolly is arranged between the left side plate of total frame by line slideway, upper roll assembly and lower roll assembly are arranged on frame front end and are made up of little and staggered carry-over pinch rolls, carry-over pinch rolls are installed has cydariform protruding at belt, the parallel connection between upper roll assembly and lower roll assembly of the regulation roller of eccentric structure is connected to worm couple, the brake disc of brake unit is installed on the drive means, and the guide finger on carding apparatus is arranged on every root bark band both sides；Cylinder assembly one end of broken door gear is arranged on the side plate of total frame in hinged way, and the other end passes through check lock lever and member hinges of visiting；The stopping means being made up of two little axles of bias is arranged on the side plate of total frame, and the check lock lever of cylinder assembly is positioned at two eccentric little between centers；Upper door assembly is arranged on the left side plate of total frame by rolling bearing units；Lower door assembly is connected on upper door assembly by lock sleeve；The strap lug of broken conveyer device is wound on carry-over pinch rolls and idler roller to drive waste paper to discharge；Carding apparatus is arranged on the left side plate of total frame, is separated one by one by belt；Guide board device is arranged on the left side plate of total frame along the trend of belt；Drag chain device is arranged on below idler roller along paper falling direction；The crossbeam of hyper tape device is arranged between the left side plate of total frame；Clutch shaft bearing seat and the second bearing block are all arranged on crossbeam, support driving shaft assembly；Belt wheel and drivewheel are all arranged on driving shaft assembly；Live-roller assembly is arranged on the second bearing block, and the belt of live-roller assembly is pressed on drivewheel；The cavity that valve is arranged on crossbeam with crossbeam by joint communicates.
High speed and precision paper cutter high speed induction system the most according to claim 1, it is characterised in that: eccentric and the eccentric disc of regulation roller are separately mounted on the left side plate of total frame；Mandrel one end and eccentric couple, and the other end is coupled by expansion sleeve and eccentric disc；Roller is arranged on mandrel by self-aligning roller bearing, and roller is installed has cydariform protruding at belt.
High speed and precision paper cutter high speed induction system the most according to claim 1, it is characterised in that: the eccentric of pressure roller and eccentric disc are separately mounted on the left side plate of total frame；Mandrel one end and eccentric couple, and the other end is coupled by expansion sleeve and eccentric disc；Roller is arranged on mandrel by deep groove ball bearing.
High speed and precision paper cutter high speed induction system the most according to claim 1, it is characterized in that: driving means includes servomotor, synchronous belt transmission device, regulating wheel, drive roll, driven voller, belt, servomotor is arranged on the side plate of total frame by support；Synchronous belt transmission device couples servomotor and drive roll；Drive roll and driven voller are all arranged on by rolling bearing units between the left side plate of total frame；Three groups of regulating wheels of eccentric structure are fixed by screws on the side plate of total frame；Drive roll and driven voller are linked up by belt, and drive roll affects the belt below splicing dolly, and driven voller affects the belt above splicing dolly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410769998.1A CN104477690B (en) | 2014-12-15 | 2014-12-15 | High speed and precision paper cutter high speed induction system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410769998.1A CN104477690B (en) | 2014-12-15 | 2014-12-15 | High speed and precision paper cutter high speed induction system |
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| CN104477690A CN104477690A (en) | 2015-04-01 |
| CN104477690B true CN104477690B (en) | 2016-09-14 |
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| CN201410769998.1A Active CN104477690B (en) | 2014-12-15 | 2014-12-15 | High speed and precision paper cutter high speed induction system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105253681A (en) * | 2015-11-02 | 2016-01-20 | 广东佛斯伯智能设备有限公司 | Synchronous moving positioning device of paper collecting trolley of corrugated paper board collecting machine |
| CN106115344B (en) * | 2016-10-13 | 2018-02-27 | 青岛开拓数控设备有限公司 | A kind of transverse cutting unit paper delivery waste discharge cardboard mechanism |
| CN106829607B (en) * | 2016-12-25 | 2018-09-07 | 广州市万世德智能装备科技有限公司 | One kind dividing film tension mechanism and its divides film method |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3804903A1 (en) * | 1988-02-17 | 1989-08-31 | Hunkeler Ag Jos | DEVICE FOR FEEDING PAPER TO A QUICK PRINTER PROCESSING A SINGLE SHEET |
| DE4235452A1 (en) * | 1992-10-21 | 1994-04-28 | Bielomatik Leuze & Co | Processing device for limp paper sheets - has advance direction for the sheet set cross-wise to longitudinal direction of web and has transporters with transfer station |
| JP2002167116A (en) * | 2000-12-04 | 2002-06-11 | Horizon International Inc | Paper conveying device for bookbinding |
| CN201186451Y (en) * | 2008-02-20 | 2009-01-28 | 钟爵麟 | A4 paper cutter |
| CN102874639B (en) * | 2012-08-08 | 2015-03-04 | 新达通科技股份有限公司 | Clamping and feeding mechanism for slice medium |
| CN203282541U (en) * | 2013-01-18 | 2013-11-13 | 长沙长泰机械股份有限公司 | Pulp board single-cutter board cutting paper clearing machine |
| CN204355851U (en) * | 2014-12-15 | 2015-05-27 | 长沙长泰机械股份有限公司 | High speed and precision guIllotine high speed delivery system |
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2014
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Address after: 410116 Hunan province Changsha Yuhua Economic Development Zone emerging Road No. 268 Applicant after: CHANGSHA CHAINT MACHINERY Co.,Ltd. Address before: 410116 Hunan province Changsha Yuhua Economic Development Zone emerging Road No. 268 Applicant before: CHANGSHA CHAINT CONVEYING & WRAPPING MACHINERY Co.,Ltd. |
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Address after: 268 Xinxing Road, Yuhua Economic Development Zone, Changsha City, Hunan Province Patentee after: China Light Changtai (Changsha) Intelligent Technology Co.,Ltd. Address before: 268 Xinxing Road, Yuhua Economic Development Zone, Changsha City, Hunan Province Patentee before: CHANGSHA CHAINT MACHINERY Co.,Ltd. |