CN104474982A - Gas-phase hydrophobization device - Google Patents

Gas-phase hydrophobization device Download PDF

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Publication number
CN104474982A
CN104474982A CN201410705316.0A CN201410705316A CN104474982A CN 104474982 A CN104474982 A CN 104474982A CN 201410705316 A CN201410705316 A CN 201410705316A CN 104474982 A CN104474982 A CN 104474982A
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gas
tank body
main body
main
inlet pipe
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CN104474982B (en
Inventor
邹军锋
艾素芬
简文政
隋鹏
宋艳艳
詹万初
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Haiying Aerospace Materials Research Institute (Suzhou) Co.,Ltd.
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Aerospace Research Institute of Materials and Processing Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J13/00Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
    • B01J13/0091Preparation of aerogels, e.g. xerogels

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention provides a gas-phase hydrophobization device which comprises a main tank body, a gas delivery pump and a bracket, wherein the bracket is arranged in the main tank body; a to-be-dewatered aerogel piece is arranged on the bracket; the main tank body comprises a tank body main body and a tank body cover; multiple gas output pipelines are uniformly distributed on the middle upper part of the tank body main body, and are connected with the gas inlet end of the gas delivery pump by virtue of a pipeline; multiple gas input pipelines are uniformly distributed on the lower part of the tank body main body, and are connected with the gas outlet end of the gas delivery pump by virtue of a pipeline; a bottom gas entry main pipeline is arranged in the bottom center of the tank body main body and is connected with the gas outlet end of the gas delivery pump by virtue of a pipeline; a hydrophobization reagent inlet is formed in the bottom of the tank body main body; the gas input pipelines are connected with the tank body main body along the tangential direction of the tank body main body; and reflux of hydrophobization reagent steam is formed in the main tank body by virtue of the gas delivery pump. With the adoption of the design of an internal gas forced cycle, the steam of the hydrophobization reagent can rapidly diffuse in the device, so that the dead angle is eliminated, the diffusion time and the reaction time are shortened, and the hydrophobization efficiency is improved.

Description

A kind of gas phase steam trap connection
Technical field
The present invention relates to a kind of gas phase steam trap connection, belong to aeroge preparing technical field.
Background technology
Aerosil is a kind of is decentralized medium with gas, is mutually built up the nano-porous materials formed, have the feature of low-density, high porosity and high-specific surface area by silica colloidal particles.The skeleton structure that aeroge is made up of nano-scale particle significantly can reduce the solid state heat conduction of material; Its nanoaperture diameter is less than the mean free path of gas molecule, can limit gas molecule heat transfer, and therefore the thermal conductivity of aeroge is lower than the thermal conductivity of still air, is the solid material that current known heat-proof quality is the most excellent.
Many results of study show, when the hole diameter in material is less than 60nm, when being namely less than the freedom of motion journey of air molecule, the air molecule in hole loses free-moving ability, is attached on nanometer hole wall.Aerogel material is made all to have the thermal conductivity lower than still air at high temperature and normal temperature.
Aeroge surface prepared by universal method is containing a large amount of hydroxyls, cause the aerogel material easy moisture absorption in atmosphere, chance aqueous water produces huge capillary force and causes nanometer structure collapse, fragmentation, have impact on its physical property, thus significantly limit the application of aeroge, have impact on SiO 2applying of aeroge.Large quantity research shows, obtains hydrophobic surface by carrying out methyl-monosilane modification to gel, can avoid the mutual condensation between gel pore surface hydroxyl and the irreversible contraction caused.Generally speaking, the water in wet gel first will be removed by solvent swap step.SiO 2containing a large amount of water (60% ~ 90%) in wet gel, need the water removed with the diffusion of a large amount of solvents in nano-pore in gel three-dimensional network, the validity that guarantee modifier reacts the hydroxyl modification of gel surface.But the solvent of this method at substantial and hydrophobic reagent, the hydrophobic grouping quantity of introducing is uncontrollable.Also improve production cost, high-temperature hot unstable properties simultaneously.
It is directly hydrophobic that patent CN201080030822.4 provides a kind of wet gel, and manufacture method and the manufacturing installation of aeroge.After cancellated basket is put into reactor, wet gel is put in basket, at reactor lower part, ultrasonic wave maker is installed, and promote that reaction is carried out from bottom introducing nitrogen, be modified as the aeroge of hydrophobization at short notice.This reaction is carried out at normal temperature and pressure.Adopt hydrophobic reagent (as: n-butanol, n-amyl alcohol, n-hexane), and add the silane compound of 5-10%, and reflux in the reactor, finally produce the aeroge of hydrophobization.
Patent CN201310481868.3 provides a kind of gas chemistry surface modification method of aeroge.First in the closed container placing hydrophilic or the poor aeroge of hydrophobicity, be filled with decorating liquid steam, through fully reacting, surface grafting last layer low-surface-energy group, realizes hydrophobization.Described decorating liquid comprises the one in methyl chloroacetate, caproic acid, trim,ethylchlorosilane, HMDS or fluoroalkyl silanes.The reactor that the method uses is simple closed container.
Said method Problems existing is: the solvent that patent CN201080030822.4 is used and hydrophobic reagent amount greatly, and need long-time backflow, and technique is more complicated, causes the hot property of aeroge unstable.The post processing workload of solvent and hydrophobic reagent is large.Although the equipment that patent CN201310481868.3 uses is simple, the consumption of hydrophobic reagent is low, but for complex profile aeroge component, and the aeroge of the closeer aeroge component group of arrangement or rolling, use the method that the hydrophobization degree of aeroge component will be caused uneven.Time serious, part aeroge then cannot be hydrophobic.Main cause is, the method only make use of the natural diffuseness effect of hydrophobic reagent steam, hydrophobic reagent must diffuse to each corner of container, and concentration is enough high, could be hydrophobic with the hydroxyl reaction on aeroge surface.In the aeroge component of scale is manufactured, or in the manufacture of complex component, be easy to the diffusion dead angle forming hydrophobic reagent steam in container, cause hydrophobization process failure.
Summary of the invention
The object of the invention is to overcome prior art deficiency, provide and a kind ofly avoid the gas phase steam trap connection that hydrophobic reagent diffusion of vapor dead angle, goods hydrophobization degree are even, technique simple, the hydrophobic treatment time is short.
Technical solution of the present invention: a kind of gas phase steam trap connection, comprise main tank body, gas transfer pump and support, stentplacement is in main tank body, support is laid the aeroge product treating hydrophobization, main tank body comprises tank body main body and Cap for tin body, the uniform some gas export line in tank body main body middle and upper part, gas export line is connected with gas transfer pump inlet end pipeline, the uniform some gas inlet pipe roads of tank body lower body part, gas inlet pipe road is connected with gas transfer pump outlet side pipeline, tank body bottom part body center is installed bottom gas and is entered main line, bottom gas enters main line and is connected with gas transfer pump outlet side pipeline, tank body bottom part body installs hydrophobic reagent entrance, gas inlet pipe curb tank body main body tangential direction is connected with tank body main body, in main tank body, the backflow of hydrophobic reagent steam is formed by gas transfer pump.
Described gas inlet pipe road and tank body main body connecting portion arrange flow-guiding screen, and flow-guiding screen is a part for spherical crown, surperficial uniform fish scale hole, and the area accounting in fish scale hole is 20-50%.
The width X1 of described flow-guiding screen and the diameter ratio on gas inlet pipe road be 2 ~ 5, length X2 and the diameter ratio on gas inlet pipe road be 2 ~ 5, the diameter ratio on height X3 and gas inlet pipe road 28 is 0.5 ~ 3.
The aperture in described fish scale hole and the diameter ratio on gas inlet pipe road are 0.05 ~ 0.1, and on fish scale hole, edge is protruding is 10 ° ~ 70 ° with flow-guiding screen tangent line angle α.
Described tank body bottom part body center arranges dismountable center air inlet module, and dismountable center air inlet module is connected with gas transfer pump outlet side pipeline.
Described dismountable center air inlet module comprises butt joint base and air inlet vertical tube, dismountable center air inlet module enters main line by butt joint base and bottom gas and is mechanically connected, air inlet vertical tube vertically stretches into tank body main body, uniform circular hole on air inlet vertical tube tube wall, and hole area accounting is 30 ~ 50%.
Described support is made up of disc base and grid, the uniform circular hole of disc base, and hole area accounting is 30-60%, and grid is provided with hollow slots, and the length of hollow slots is 85 ~ 95% of grid length, and hollow slots area accounting is 35 ~ 60%.
Described Cap for tin body is installed and vacuumizes interface, vacuumize interface and be connected with vacuum-pump line.
Described gas inlet pipe road, gas export line and bottom gas enter on main line and arrange valve.
The present invention's beneficial effect compared with prior art:
(1) the present invention adopts the design of internal gas forced circulation, and the steam of hydrophobic reagent can spread rapidly in a device, thus eliminates dead angle, shortening diffusion time and reaction time, improves hydrophobization efficiency;
(2) gas entrance of the present invention is tangentially connected with tank body, greatly reduces the impact of air-flow for component, avoids under airflow function, to the destruction of loose aeroge component surface;
(3) the present invention is provided with the flow-guiding screen of special construction in the junction of gas entrance and tank body, reduces the impact of gas to component further;
(4) the present invention's air of adopting vacuum system to contribute in extraction device, increases the vapour pressure of hydrophobic reagent, adds the reaction effect of hydrophobization;
(5) the present invention by arranging valve on gas turnover pipeline, can according to the quantity of material and size, and the aperture of by-pass valve control is convenient, flexible;
(6) the present invention's detachable air feeding in center module designability is strong, and air feeding in center improves the uniformity of hydrophobization steam further, can install or dismounting according to the needs of hydrophobization simultaneously;
(7) particular design of support plate of the present invention, increases the mobility of hydrophobic reagent between aeroge component, is convenient to the quick hydrophobization of aeroge;
(8) the present invention has that hydrophobization reaction efficiency is high, process control, reactionless dead angle, uses flexible, easy for installation and that designability is strong advantage.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is gas inlet pipe road of the present invention and tank body main body connecting portion structural representation;
Fig. 3 is flow-guiding screen front view of the present invention;
Fig. 4 is flow-guiding screen side view of the present invention;
Fig. 5 is flow-guiding screen fish scale hole of the present invention schematic diagram;
Fig. 6 is flow-guiding screen fish scale orifice angle schematic diagram of the present invention;
Fig. 7 is disc base structural representation of the present invention;
Fig. 8 is cell structure schematic diagram of the present invention;
Fig. 9 is the present invention's detachable air feeding in center modular structure schematic diagram.
Detailed description of the invention
The present invention as shown in Figure 1, comprises main tank body, gas transfer pump and support 30, and support 30 is placed in main tank body, support 30 is laid the aeroge product treating hydrophobization.
As shown in Figure 1, the aeroge not hydrophobic for splendid attire also carries out the main building block of hydrophobization to main tank body, and it is configured to flanged (FLGD) canister, mainly adopts the material such as stainless steel, manganese steel to make.Main tank body comprises tank body main body 20 and Cap for tin body 11, passes through Flange joint between the two.The gas export line 21 of the uniform some band valves 22 in tank body main body 20 middle and upper part, the gas inlet pipe road 28 of the uniform some band valves in tank body main body 20 bottom, the bottom gas that tank body main body 20 bottom centre position is provided with the larger band valve of diameter enters main line 24, bottom is also provided with the hydrophobic reagent entrance 23 of band valve, and gas inlet pipe road 28, bottom gas enter main line 24, gas export line 21 is connected with tank body main body 20 mechanically with hydrophobic reagent entrance 23.Cap for tin body 11 vacuumizes for system and ensures the air-tightness of system.It is configured to the crown housing of flanged (FLGD) metal, with vacuumizing interface 10.
Vavuum pump 41, for extracting the air in main tank body out, is conducive to hydrophobization process.Vavuum pump 41 is mechanically connected by vacuumizing interface and pipeline and Cap for tin body 11, and detachably.The ratio of the flow that vavuum pump is per minute and gas bleeding volume and main tank body volume is that 5-20% is best, and flow 2-3000 liter/min, the minimum vacuum of system reaches 5000Pa.
Gas transfer pump 40, for carrying the steam of hydrophobization, can carry the gas of less than 200 DEG C.Gas transfer pump 40 pipeline enters main line 24 with gas inlet pipe road 28, bottom gas, gas export line 21 is connected mechanically, and detachably.Gas transfer pump flow 5-4000 liter/min, namely flow per minute carries the ratio of gas volume and main tank body volume to be that 6-25% is best.
The flow direction of hydrophobic reagent steam: first hydrophobic reagent produces steam in main tank body, under the driving of gas transfer pump, steam goes out from the upper gas output pipe of main tank body, through gas transfer pump, enter main line from the gas entrance of bottom and bottom gas again and enter main tank body, complete a circulation.
As shown in Figure 2, gas inlet pipe road 28 is connected along tank body main body tangential direction with tank body main body 20, and the ratio of pipeline diameter and tank body main diameter is 2 ~ 7%.For slowing down the impact of air-flow on component further, gas inlet pipe road 28 and tank body main body 20 connecting portion arrange flow-guiding screen 25, and flow-guiding screen is a part for spherical crown, surperficial uniform fish scale hole, and the area accounting in fish scale hole is 20 ~ 50%.
Flow-guiding screen 25 as shown in Figure 3,4, the width X1 of flow-guiding screen and the diameter ratio on gas inlet pipe road 28 be 2 ~ 5, length X2 and the diameter ratio on gas inlet pipe road 28 be 2 ~ 5, the diameter ratio on height X3 and gas inlet pipe road 28 is 0.5 ~ 3.As shown in Figure 5,6, the aperture in fish scale hole and the diameter ratio on gas inlet pipe road 28 are 0.05 ~ 0.1 in fish scale hole 26, and on fish scale hole, edge is protruding is 10 ° ~ 70 ° with flow-guiding screen 25 tangent line angle α.
Support 30, for fixing and separation aeroge component, adds the runner of carbon dioxide, is convenient to the quick hydrophobization of aeroge.Support 30 as shown in Figure 1, is made up of disc base 32 and grid 33.As shown in Figure 7, uniform circular hole on it, hole area accounting is 30 ~ 60% to disc base 32.As shown in Figure 8, grid is provided with hollow slots 34 to grid 33, and the length of hollow slots is 85 ~ 95% of grid length, and hollow slots area accounting is 35 ~ 60%.Hollow slots can increase the mobility of hydrophobic reagent between aeroge component.Stentplacement, in tank body, does not produce mechanical connection with tank body, and for avoiding air-flow to the impact of component further, disc base 32 exceeds gas inlet pipe road 28 and flow-guiding screen 25.
Detachable air feeding in center module 31 for the air feeding in center of CO 2 fluid from tank body, thus improves the uniformity of hydrophobization steam.Detachable air feeding in center module is positioned over bottom gas and enters in main line 24, does not produce mechanical connection with tank body.Detachable air feeding in center module 31 as shown in Figure 9, is cannulated structure, is made up of butt joint base 37 and air inlet vertical tube 36 two parts.The pipeline diameter ratio that the diameter of butt joint base and bottom gas enter main line 24 is 75 ~ 98%, and the length of bottom butt joint base and the ratio of diameter are 2.5-3.The diameter of top air inlet vertical tube and the diameter proportion of bottom butt joint base are 0.75 ~ 1.Air inlet vertical tube 36 tube wall is provided with circular hole, and hole area accounting is 30 ~ 50%, uniform.This module can be installed and used as required.
The present invention uses flow process: be positioned over by aeroge on the support of aeroge component, then by this stentplacement in main tank body.Lid and main tank body are passed through bolt compact siro spinning technology, gas transfer pump is connected with main tank body by pipeline with vavuum pump.Then be positioned in baking oven by main tank body, arranging oven temperature is 120 DEG C.After temperature rises to 120 DEG C, and constant temperature 4 hours, start vavuum pump, 0.5 hour pumpdown time, then close the valve vacuumizing interface.Open the valve that bottom hydrophobic reagent enters pipeline, the hydrophobic reagent HMDS of 1000g is introduced in tank body, constant temperature 1 hour.Then, open gas transfer pump, run 4 hours.Close gas transfer pump again, and cut off baking oven power supply, Temperature fall.Treat that oven temperature is reduced to room temperature, with vavuum pump by the remaining hydrophobic reagent emptying in gas phase hydrophobization device.Finally, take out aeroge component, complete gas phase hydrophobization.Through test, the contact angle of aeroge component and water is 145 °, and hydrophobic effect is good.
The unspecified part of the present invention is known to the skilled person technology.

Claims (9)

1. a gas phase steam trap connection, it is characterized in that: comprise main tank body, gas transfer pump (40) and support (30), support (30) is placed in main tank body, support (30) is laid the aeroge product treating hydrophobization, main tank body comprises tank body main body (20) and Cap for tin body (11), the uniform some gas export line (21) in tank body main body (20) middle and upper part, gas export line (21) is connected with gas transfer pump (40) inlet end pipeline, the uniform some gas inlet pipe roads (28) in tank body main body (20) bottom, gas inlet pipe road (28) is connected with gas transfer pump (40) outlet side pipeline, tank body main body (20) bottom centre installs bottom gas and enters main line (24), bottom gas enters main line (24) and is connected with gas transfer pump (40) outlet side pipeline, hydrophobic reagent entrance is installed in tank body main body (20) bottom, gas inlet pipe road (28) is connected along tank body main body tangential direction with tank body main body (20), in main tank body, the backflow of hydrophobic reagent steam is formed by gas transfer pump (40).
2. a kind of gas phase steam trap connection according to claim 1, it is characterized in that: described gas inlet pipe road (28) and tank body main body (20) connecting portion arrange flow-guiding screen (25), the part that flow-guiding screen (25) is spherical crown, the uniform fish scale hole (26) in surface, the area accounting in fish scale hole is 20-50%.
3. a kind of gas phase steam trap connection according to claim 2, it is characterized in that: the width X1 of described flow-guiding screen (25) and the diameter ratio of gas inlet pipe road (28) are 2 ~ 5, the diameter ratio of length X2 and gas inlet pipe road (28) is 2 ~ 5, and the diameter ratio of height X3 and gas inlet pipe road (28) is 0.5 ~ 3.
4. a kind of gas phase steam trap connection according to claim 2, it is characterized in that: the aperture in described fish scale hole (26) and the diameter ratio of gas inlet pipe road (28) are 0.05 ~ 0.1, on fish scale hole, edge is protruding is 10 ° ~ 70 ° with flow-guiding screen (25) tangent line angle α.
5. a kind of gas phase steam trap connection according to claim 1, it is characterized in that: described tank body main body (20) bottom centre arranges dismountable center air inlet module (31), dismountable center air inlet module (31) is connected with gas transfer pump (40) outlet side pipeline.
6. a kind of gas phase steam trap connection according to claim 5, it is characterized in that: described dismountable center air inlet module (31) comprises butt joint base (37) and air inlet vertical tube (36), dismountable center air inlet module (31) enters main line (24) by butt joint base (37) and bottom gas and is mechanically connected, air inlet vertical tube (36) vertically stretches into tank body main body (20), uniform circular hole on air inlet vertical tube (36) tube wall, hole area accounting is 30 ~ 50%.
7. a kind of gas phase steam trap connection according to claim 1, it is characterized in that: described support (30) is made up of disc base (32) and grid (33), disc base (32) uniform circular hole, hole area accounting is 30-60%, grid (33) is provided with hollow slots (34), the length of hollow slots (34) is the 85-95% of grid length, and hollow slots area accounting is 35 ~ 60%.
8. a kind of gas phase steam trap connection according to claim 1, is characterized in that: the upper installation of described Cap for tin body (11) vacuumizes interface (10), vacuumizes interface (10) and is connected with vavuum pump (41) pipeline.
9. a kind of gas phase steam trap connection according to claim 1, is characterized in that: described gas inlet pipe road (28), gas export line (21) and bottom gas enter on main line (24) and arrange valve.
CN201410705316.0A 2014-12-01 2014-12-01 Gas-phase hydrophobization device Active CN104474982B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2558206A (en) * 1948-12-06 1951-06-26 Phillips Petroleum Co Process and apparatus for drying hydrogel
JP2007111572A (en) * 2004-05-31 2007-05-10 Entegris Inc Functionalized membrane, and filtration material and filter element using the same
CN101417199A (en) * 2007-10-25 2009-04-29 Igs意大利有限责任公司 Gas flow absorber
CN201558697U (en) * 2009-10-22 2010-08-25 广东海洋大学 Agar liquid rapid cooling matching device
CN102471079A (en) * 2009-07-13 2012-05-23 金英逸 Method and apparatus for preparing a hydrophobic aerogel
CN102491326A (en) * 2011-11-30 2012-06-13 航天特种材料及工艺技术研究所 Device for drying supercritical fluid and method for preparing aerogel material
KR101206796B1 (en) * 2010-08-20 2012-11-30 주식회사 화인텍 Manufacturing method of hydrophobic silica aerogel and manufacturing apparatus of hydrophobic silica aerogel
CN103396081A (en) * 2013-07-30 2013-11-20 湖北三江航天红阳机电有限公司 Preparation method of hydrophobic type SiO2 nanometer aerogel heat-insulating material
CN103523790A (en) * 2013-10-16 2014-01-22 同济大学 Gas phase chemical surface modification method for producing hydrophobic aerogel with low cost and on large scale

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2558206A (en) * 1948-12-06 1951-06-26 Phillips Petroleum Co Process and apparatus for drying hydrogel
JP2007111572A (en) * 2004-05-31 2007-05-10 Entegris Inc Functionalized membrane, and filtration material and filter element using the same
CN101417199A (en) * 2007-10-25 2009-04-29 Igs意大利有限责任公司 Gas flow absorber
CN102471079A (en) * 2009-07-13 2012-05-23 金英逸 Method and apparatus for preparing a hydrophobic aerogel
CN201558697U (en) * 2009-10-22 2010-08-25 广东海洋大学 Agar liquid rapid cooling matching device
KR101206796B1 (en) * 2010-08-20 2012-11-30 주식회사 화인텍 Manufacturing method of hydrophobic silica aerogel and manufacturing apparatus of hydrophobic silica aerogel
CN102491326A (en) * 2011-11-30 2012-06-13 航天特种材料及工艺技术研究所 Device for drying supercritical fluid and method for preparing aerogel material
CN103396081A (en) * 2013-07-30 2013-11-20 湖北三江航天红阳机电有限公司 Preparation method of hydrophobic type SiO2 nanometer aerogel heat-insulating material
CN103523790A (en) * 2013-10-16 2014-01-22 同济大学 Gas phase chemical surface modification method for producing hydrophobic aerogel with low cost and on large scale

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Effective date of registration: 20200601

Address after: 215000 3E Industrial Park, No.18, Chunyao Road, Caohu street, Xiangcheng economic and Technological Development Zone, Suzhou City, Jiangsu Province

Patentee after: Haiying Aerospace Materials Research Institute (Suzhou) Co.,Ltd.

Address before: 100074, No. 40, Yungang North Lane, Fengtai District, Beijing

Patentee before: AEROSPACE Research Institute OF SPECIAL MATERIAL AND PROCESS TECHNOLOGY