CN104467319B - A kind of method for winding, device and mould for stator - Google Patents
A kind of method for winding, device and mould for stator Download PDFInfo
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- CN104467319B CN104467319B CN201410851708.8A CN201410851708A CN104467319B CN 104467319 B CN104467319 B CN 104467319B CN 201410851708 A CN201410851708 A CN 201410851708A CN 104467319 B CN104467319 B CN 104467319B
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- elastic component
- jig arm
- winding
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Abstract
The embodiment of the invention discloses a kind of method for winding, device and mould for stator, the present invention is improved to the structure of existing winding mould, there is provided the winding mould of flexible jig arm, using the different wire casings of the adaptive rotor of elastic jig arm away from, save original mold changing step, the working time effectively is shortened, operating efficiency is improved.A kind of method for winding for stator in the present invention, is specifically included：Stator is fed to working position, alignment first object wire casing carries out coiling；After first object wire casing coiling terminates, feeding stator is to treating station；Rotatable stator, the second target wire casing of alignment carries out coiling.The present invention is improved to the structure of existing winding mould, there is provided the winding mould of flexible jig arm, using the different wire casings of the adaptive rotor of elastic jig arm away from saving original mold changing step, effectively shorten the working time, improve operating efficiency.
Description
Technical field
The present invention relates to technical field of motor manufacture, more particularly to a kind of method for winding of stator, device and mould.
Background technology
Coil winding machine is the equipment object of wire being wound on specific workpiece, is generally used for copper cash winding.For example：Respectively
Plant motor, hollow-cup motor, rotor, stator, pin inductance, chip inductor, transformer, magnetic valve, a word inductance, resistance
Piece, ignition coil, RFID, transformer, sound equipment coil, IC-card low-and high-frequency coil, focus coil etc..
Coil winding machine can be divided into flat around machine, circular thread winder, flying trident coil winding machine or three-dimensional coil winding machine according to winding mode.Wherein
Flying trident coil winding machine is generally used for the coiling processing of cross instrument coil and rotor, drives flying trident to carry out coiling by side motor.
Enamel-covered wire is easier to enter in stator slot for convenience, and the winding former with clamp structure is generally set on most of coil winding machines
Tool, the clamp structure correspondence stator slot of winding mould, enamel-covered wire is wound on winding mould by flying trident rotation, via the coiling
Mould clamp structure edge, which is slipped into, completes coiling in stator slot.
In order to adapt to the different wire casing of stator away from size, it is necessary to the multiple spacing of adjustment clamp structure.The step for can be with
It is referred to as mold changing, target wire casing often changes once, it is necessary to once change the mold step, mold changing step causes the working time to extend, imitated
Rate is reduced.
The content of the invention
The embodiments of the invention provide the method for winding, device and mould for stator, the present invention is to existing winding former
The structure of tool is improved, there is provided the winding mould of flexible jig arm, utilizes the different wire casings of the adaptive rotor of elastic jig arm
Away from saving original mold changing step, effectively shorten the working time, improve operating efficiency.
A kind of method for winding for stator in the present invention, is specifically included：
Stator is fed to working position, alignment first object wire casing carries out coiling；
After first object wire casing coiling terminates, feeding stator is to treating station；
Rotatable stator, the second target wire casing of alignment carries out coiling.
Present invention also offers a kind of Winder for stator, specifically include：
Feed unit, for feeding stator to working position, or feeding stator is to treating station；
Aligned units, for alignment target wire casing；
Coiling unit, for carrying out coiling to target wire casing；
Rotary unit, for being rotated to stator；
Control unit, for being electrically connected with feed unit, aligned units, coiling unit and rotary unit；Aligned units bag
Include the winding mould of flexible jig arm.
Optionally,
Winding mould includes：
Mounting bracket, locating piece and 2 pieces of left and right jig arm；
Locating piece is connected by the first elastic component with mounting bracket；
Left jig arm is connected by the second elastic component with mounting bracket；
Right jig arm is connected by the 3rd elastic component with mounting bracket；
The jig arm of left and right 2 is flexibly connected by rotating shaft with mounting bracket respectively.
Optionally,
Jig arm has circular groove.
Optionally
Mounting bracket includes supporting plate, top plate and bottom plate；
Optionally,
Rotating shaft one end is fixed on top plate, and the other end is fixed on bottom plate.
Optionally,
Locating piece top and bottom have bulge-structure；
The top plate and bottom plate of mounting bracket are respectively equipped with the chute being engaged with projection.
Optionally,
The first depression is opened up in supporting plate, for storing the first elastic component；
The second depression is opened up in supporting plate, for storing the second elastic component；
The 3rd depression is opened up in supporting plate, for storing the 3rd elastic component.
Present invention also offers a kind of winding mould for stator, specifically include：
Mounting bracket, locating piece and 2 pieces of left and right jig arm；
Locating piece is connected by the first elastic component with mounting bracket；
Left jig arm is connected by the second elastic component with mounting bracket；
Right jig arm is connected by the 3rd elastic component with mounting bracket；
The jig arm of left and right 2 is flexibly connected by rotating shaft with mounting bracket respectively.
Optionally,
Mounting bracket includes supporting plate, top plate and bottom plate；
Rotating shaft one end is fixed on top plate, and the other end is fixed on bottom plate；
Locating piece top and bottom have bulge-structure；
The top plate and bottom plate of mounting bracket are respectively equipped with the chute being engaged with projection.
Optionally,
The first depression is opened up in supporting plate, for storing the first elastic component；
The second depression is opened up in supporting plate, for storing the second elastic component；
The 3rd depression is opened up in supporting plate, for storing the 3rd elastic component.
As can be seen from the above technical solutions, the embodiment of the present invention has advantages below：The present invention is to existing winding former
The structure of tool is improved, there is provided the winding mould of flexible jig arm, utilizes the different wire casings of the adaptive rotor of elastic jig arm
Away from saving original mold changing step, effectively shorten the working time, improve operating efficiency.
Brief description of the drawings
Fig. 1 is a kind of method for winding embodiment flow chart for stator in the present invention；
Fig. 2 is a kind of Winder example structure schematic diagram for stator in the present invention；
Fig. 3 is a kind of winding mould example structure figure for stator in the present invention；
Fig. 4 is a kind of winding mould embodiment profile for stator in the present invention；
Fig. 5 is a kind of winding mould embodiment explosive view for stator in the present invention；
Fig. 6 is a kind of winding mould embodiment fundamental diagram for stator in the present invention.
Embodiment
The embodiments of the invention provide the method for winding, device and mould for stator, the present invention is to existing winding former
The structure of tool is improved, there is provided the winding mould of flexible jig arm, utilizes the different wire casings of the adaptive rotor of elastic jig arm
Away from saving original mold changing step, effectively shorten the working time, improve operating efficiency.
Referring to Fig. 1, a kind of method for winding embodiment for stator in the present invention, is specifically included：
101st, feeding stator is to working position, and alignment first object wire casing carries out coiling；
102nd, after first object wire casing coiling terminates, feeding stator is to treating station；
103rd, rotatable stator, the second target wire casing of alignment carries out coiling.
In the present embodiment, the structure to existing winding mould is improved, there is provided the winding former of flexible jig arm
Tool, using the different wire casings of the adaptive rotor of elastic jig arm away from saving original mold changing step, effectively shorten the working time, carry
High operating efficiency.
Referring to Fig. 2, present invention also offers a kind of Winder embodiment for stator, specifically including：
Feed unit 201, for feeding stator to working position, or feeding stator is to treating station；
Aligned units 202, for alignment target wire casing；
Coiling unit 203, for carrying out coiling to target wire casing；
Rotary unit 204, for being rotated to stator；
Control unit 205, for being electrically connected with feed unit, aligned units, coiling unit and rotary unit；
It should be noted that aligned units include the winding mould of flexible jig arm.
Above-mentioned unit operative relation is described with a concrete application example below：
First, feed unit 201 feeds stator to working position, and then, aligned units 202 are directed at first object wire casing, so
Coiling unit 203 carries out coiling to first object wire casing afterwards；After first object wire casing coiling terminates, feed unit 201 is fed
Stator is to treating station；Then, the rotatable stator of rotary unit 204, aligned units 202 are directed at the second target wire casing and carried out, coiling list
203 pair of second target wire casing of member carries out coiling.
In the present embodiment, first, feed unit 201 feeds stator to working position, then, the alignment of aligned units 202 first
Target wire casing, then coiling unit 203 is to the progress coiling of first object wire casing；After first object wire casing coiling terminates, feeding
Unit 201 feeds stator to treating station；Then, the rotatable stator of rotary unit 204, aligned units 202 are directed at the second target wire casing
Carry out, 203 pair of second target wire casing of coiling unit carries out coiling.Structure to existing winding mould is improved, there is provided
The winding mould of flexible jig arm, using the different wire casings of the adaptive rotor of elastic jig arm away from saving original mold changing step, have
What is imitated shortens the working time, improves operating efficiency.
Under request in person participation Fig. 3 to Fig. 5, a kind of Winder embodiment for providing of the present invention is specifically included：
Mounting bracket 10, locating piece 20 and 2 pieces of left and right jig arm 31 and 32；
Locating piece 20 is connected by the first elastic component 41 with mounting bracket 10；
Left jig arm 31 is connected by the second elastic component 42 with mounting bracket 10；
Right jig arm 31 is connected by the 3rd elastic component 43 with mounting bracket 10；
The jig arm of left and right 2 is flexibly connected by rotating shaft with mounting bracket 10 respectively.
In the present embodiment, when stator is fed into working position, locating piece 20 is extruded by stator, and the first elasticity 41 is pressed
Contracting, counteractive elastic force makes locating piece 20 prop up stator.The jig arm of left and right 2 31 and 32 is left respectively in axial direction when stator is fed
Turn right dynamic, in the presence of the second elastic component 42 and the 3rd elastic component 43, chucking power is applied to stator.It is understood that on
It can be spring and/or shell fragment to state the first elastic component 41, the second elastic component 42 and the 3rd elastic component 43.
It should be noted that above-mentioned jig arm has circular groove, when stator is fed into working position, stator enters groove
It is interior, at the same extrude locating piece, when stator is positioned block is counter to be pushed away when, jig arm arc groove end is caught in target winding slot, i.e. stator
It is fixed in the presence of locating piece and jig arm.
As shown in fig. 6, it is the second score slot status of alignment that left figure, which is alignment first object wire casing state, right figure,.First
Feed unit feeds stator to working position, and then, aligned units are directed at first object wire casing, and then coiling unit is to first object
Wire casing carries out coiling；After first object wire casing coiling terminates, feed unit feeds stator to treating station；Then, rotary unit
Rotatable stator, aligned units are directed at the second target wire casing and carried out, and coiling unit carries out coiling to the second target wire casing.Herein should
For：Continue to be advanced into the progress coiling of the second target wire casing；After the second target wire casing coiling terminates, rollback stator is to treating station.
180 ° of rotatable stator, the first object wire casing of the alignment plane of symmetry carries out coiling；After first object wire casing coiling terminates, continue to push away
Proceed to the second target wire casing and carry out coiling；After the second target wire casing coiling terminates, rollback stator is to treating station.
A kind of Winder embodiment that the present invention is provided further comprises：
Mounting bracket 10 includes supporting plate 11, top plate 12 and bottom plate 13, and rotating shaft one end is fixed on top plate 12, and the other end is fixed on
Bottom plate 13.
It should be noted that the top and bottom of locating piece 20 have bulge-structure 21 and 22；
The top plate 12 and bottom plate 13 of mounting bracket 10 are respectively equipped with the chute 121 and 131 being engaged with projection.
A kind of winding mould embodiment that the present invention is provided further comprises：
The first depression is opened up in supporting plate, for storing the first elastic component；
The second depression is opened up in supporting plate, for storing the second elastic component；
The 3rd depression is opened up in supporting plate, for storing the 3rd elastic component.
Under request in person participation Fig. 3 to Fig. 5, a kind of winding mould embodiment for providing of the present invention is specifically included：
Mounting bracket 10, locating piece 20 and 2 pieces of left and right jig arm 31 and 32；
Locating piece 20 is connected by the first elastic component 41 with mounting bracket 10；
Left jig arm 31 is connected by the second elastic component 42 with mounting bracket 10；
Right jig arm 31 is connected by the 3rd elastic component 43 with mounting bracket 10；
The jig arm of left and right 2 is flexibly connected by rotating shaft with mounting bracket 10 respectively.
In the present embodiment, when stator is fed into working position, locating piece 20 is extruded by stator, and the first elasticity 41 is pressed
Contracting, counteractive elastic force makes locating piece 20 prop up stator.The jig arm of left and right 2 31 and 32 is left respectively in axial direction when stator is fed
Turn right dynamic, in the presence of the second elastic component 42 and the 3rd elastic component 43, chucking power is applied to stator.It is understood that on
It can be spring and/or shell fragment to state the first elastic component 41, the second elastic component 42 and the 3rd elastic component 43.
It should be noted that above-mentioned jig arm has circular groove, when stator is fed into working position, stator enters groove
It is interior, at the same extrude locating piece, when stator is positioned block is counter to be pushed away when, jig arm arc groove end is caught in target winding slot, i.e. stator
It is fixed in the presence of locating piece and jig arm.
A kind of Winder embodiment that the present invention is provided further comprises：
A kind of winding mould embodiment that the present invention is provided further comprises：
Mounting bracket 10 includes supporting plate 11, top plate 12 and bottom plate 13, and rotating shaft one end is fixed on top plate 12, and the other end is fixed on
Bottom plate 13.
It should be noted that the top and bottom of locating piece 20 have bulge-structure 21 and 22；
The top plate 12 and bottom plate 13 of mounting bracket 10 are respectively equipped with the chute 121 and 131 being engaged with projection.
A kind of winding mould embodiment that the present invention is provided further comprises：
The first depression is opened up in supporting plate, for storing the first elastic component；
The second depression is opened up in supporting plate, for storing the second elastic component；
The 3rd depression is opened up in supporting plate, for storing the 3rd elastic component.
The winding mould embodiment further comprises the eccentric mounting being connected with mounting bracket, for installing flying trident, with existing skill
Art is identical to will not be described here.
It is apparent to those skilled in the art that, for convenience and simplicity of description, the system of foregoing description,
The specific work process of device and unit, may be referred to the corresponding process in preceding method embodiment, will not be repeated here.
In several embodiments provided herein, it should be understood that disclosed system, apparatus and method can be with
Realize by another way.For example, device embodiment described above is only schematical, for example, the unit
Divide, only a kind of division of logic function there can be other dividing mode when actually realizing, such as multiple units or component
Another system can be combined or be desirably integrated into, or some features can be ignored, or do not perform.It is another, it is shown or
The coupling each other discussed or direct-coupling or communication connection can be the indirect couplings of device or unit by some interfaces
Close or communicate to connect, can be electrical, machinery or other forms.
The unit illustrated as separating component can be or may not be it is physically separate, it is aobvious as unit
The part shown can be or may not be physical location, you can with positioned at a place, or can also be distributed to multiple
On NE.Some or all of unit therein can be selected to realize the mesh of this embodiment scheme according to the actual needs
's.
In addition, each functional unit in each embodiment of the invention can be integrated in a processing unit, can also
That unit is individually physically present, can also two or more units it is integrated in a unit.Above-mentioned integrated list
Member can both be realized in the form of hardware, it would however also be possible to employ the form of SFU software functional unit is realized.
If the integrated unit is realized using in the form of SFU software functional unit and as independent production marketing or used
When, it can be stored in a computer read/write memory medium.Understood based on such, technical scheme is substantially
The part contributed in other words to prior art or all or part of the technical scheme can be in the form of software products
Embody, the computer software product is stored in a storage medium, including some instructions are to cause a computer
Equipment (can be personal computer, server, or network equipment etc.) performs the complete of each embodiment methods described of the invention
Portion or part steps.And foregoing storage medium includes：USB flash disk, mobile hard disk, read-only storage (ROM, Read-Only
Memory), random access memory (RAM, Random Access Memory), magnetic disc or CD etc. are various can store journey
The medium of sequence code.
It is apparent to those skilled in the art that, for convenience and simplicity of description, the device of foregoing description
Specific work process, may be referred to the corresponding process in preceding method embodiment, will not be repeated here.Provided herein
Several embodiments in, it should be understood that disclosed device can be realized by another way.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
The present invention is described in detail, it will be understood by those within the art that：It still can be to foregoing each implementation
Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic；And these modification or
Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (9)
1. a kind of method for winding for stator, it is characterised in that including：
Coiling is carried out using Winder, the Winder includes：Feed unit, aligned units, coiling unit, rotary unit
And control unit；
Described control unit is used for the feed unit, aligned units, coiling unit and rotary unit electrical connection；
The feed unit feeds the stator to working position；
The aligned units alignment first object wire casing carries out coiling；
After the first object wire casing coiling terminates, the feed unit feeds the stator to treating station；
The rotary unit rotates the stator；
The aligned units are directed at the second target wire casing and carry out coiling；
The aligned units include the winding mould of flexible jig arm.
2. the method for winding according to claim 1 for stator, it is characterised in that
The winding mould includes：
Mounting bracket, locating piece and 2 pieces of left and right jig arm；
The locating piece is connected by the first elastic component with the mounting bracket；
The left jig arm is connected by the second elastic component with the mounting bracket；
The right jig arm is connected by the 3rd elastic component with the mounting bracket；
2 jig arm in the left and right are flexibly connected by rotating shaft with the mounting bracket respectively.
3. the method for winding according to claim 2 for stator, it is characterised in that
The mounting bracket includes supporting plate, top plate and bottom plate.
4. the method for winding according to claim 3 for stator, it is characterised in that
Described rotating shaft one end is fixed on top plate, and the other end is fixed on bottom plate.
5. the method for winding according to claim 3 for stator, it is characterised in that
The locating piece top and bottom have bulge-structure；
The top plate and bottom plate of the mounting bracket are respectively equipped with the chute being engaged with the projection.
6. the Winder according to claim 3 for stator, it is characterised in that
The first depression is opened up in the supporting plate, for storing first elastic component；
The second depression is opened up in the supporting plate, for storing second elastic component；
The 3rd depression is opened up in the supporting plate, for storing the 3rd elastic component.
7. a kind of winding mould for stator, it is characterised in that including：
Mounting bracket, locating piece and 2 pieces of left and right jig arm；
The locating piece is connected by the first elastic component with the mounting bracket；
The left jig arm is connected by the second elastic component with the mounting bracket；
The right jig arm is connected by the 3rd elastic component with the mounting bracket；
2 jig arm in the left and right are flexibly connected by rotating shaft with the mounting bracket respectively.
8. the winding mould according to claim 7 for stator, it is characterised in that
The mounting bracket includes supporting plate, top plate and bottom plate；
Described rotating shaft one end is fixed on top plate, and the other end is fixed on bottom plate；
The locating piece top and bottom have bulge-structure；
The top plate and bottom plate of the mounting bracket are respectively equipped with the chute being engaged with the projection.
9. the winding mould according to claim 8 for stator, it is characterised in that
The first depression is opened up in the supporting plate, for storing first elastic component；
The second depression is opened up in the supporting plate, for storing second elastic component；
The 3rd depression is opened up in the supporting plate, for storing the 3rd elastic component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410851708.8A CN104467319B (en) | 2014-12-30 | 2014-12-30 | A kind of method for winding, device and mould for stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410851708.8A CN104467319B (en) | 2014-12-30 | 2014-12-30 | A kind of method for winding, device and mould for stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104467319A CN104467319A (en) | 2015-03-25 |
| CN104467319B true CN104467319B (en) | 2017-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410851708.8A Active CN104467319B (en) | 2014-12-30 | 2014-12-30 | A kind of method for winding, device and mould for stator |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015120963A1 (en) | 2015-12-02 | 2017-06-08 | Elmotec Statomat Vertriebs Gmbh | Method and device for producing rotors or coils of electrical machines |
| CN111987875A (en) * | 2020-08-31 | 2020-11-24 | 郑树兰 | Motor stator outer winding mold |
| CN112636553B (en) * | 2020-12-31 | 2021-11-26 | 温岭市新纪元微电机厂(普通合伙) | Feeding device for micromotor rotor winding machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3448203B2 (en) * | 1998-02-16 | 2003-09-22 | 本田技研工業株式会社 | Method of manufacturing stator for lap winding |
| JP2001358029A (en) * | 2000-06-12 | 2001-12-26 | Besutec:Kk | Coil winding machine |
| CN202014171U (en) * | 2011-04-14 | 2011-10-19 | 宁波狮球通风机电有限公司 | Fixture of automatic coil winding machine |
| CN202495859U (en) * | 2011-12-31 | 2012-10-17 | 深圳市金岷江机电设备有限公司 | Multi-strand wire stator winding mould |
| CN202918145U (en) * | 2012-09-28 | 2013-05-01 | 杭州渤斯达数控设备有限公司 | Motor stator elastic wire embedding mould |
| CN203734481U (en) * | 2013-12-19 | 2014-07-23 | 东莞拓蓝自动化科技有限公司 | Automatic multi-wire winding machine |
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2014
- 2014-12-30 CN CN201410851708.8A patent/CN104467319B/en active Active
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Inventor after: Song Quanzhi Inventor before: Song Quanzhi Inventor before: Zuo Wanqi Inventor before: Zhang Yonghua Inventor before: Hou Xiaodong Inventor before: Qin Zhonghua Inventor before: Fu Xiankui Inventor before: Zhang Dong |
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Free format text: CORRECT: INVENTOR; FROM: SONG QUANZHI ZUO WANQI ZHANG YONGHUA HOU XIAODONG QIN ZHONGHUA FU XIANKUI ZHANG DONG TO: SONG QUANZHI |
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Address after: 528300 9 Daliang, five Shalong Shuncheng Road, Daliang, Shunde, Foshan, Guangdong Patentee after: Fanshida electromechanical Limited by Share Ltd Address before: 528300 two, Daliang Shuncheng South Road, five Daliang street, Shunde District, Foshan, Guangdong two Patentee before: FANS-TECH ELECTRIC CO., LTD. |