CN104465835B - A kind of preparation method of the solar battery back film of acid corrosion-resistant - Google Patents

A kind of preparation method of the solar battery back film of acid corrosion-resistant Download PDF

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Publication number
CN104465835B
CN104465835B CN201410646788.3A CN201410646788A CN104465835B CN 104465835 B CN104465835 B CN 104465835B CN 201410646788 A CN201410646788 A CN 201410646788A CN 104465835 B CN104465835 B CN 104465835B
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mix homogeneously
solar battery
back film
battery back
preparation
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CN104465835A (en
Inventor
陈翔雁
龙海玮
陈鹭
邓飞凤
郑飞飞
庄新纲
曾毕玲
文祥
刘涛
周凌
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State Grid Corp of China SGCC
State Grid Jiangxi Electric Power Co Ltd
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State Grid Corp of China SGCC
State Grid Jiangxi Electric Power Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses the preparation method of the solar battery back film of a kind of acid corrosion-resistant, belong to technical field of polymer materials.Comprise the steps: to take silicon carbide powder, sodium carbonate, after mix homogeneously, be positioned in quartz boat, heat temperature raising, insulation, after letting cool, solids dilute hydrochloric acid is washed to constant weight, obtains etching SiC powder body;By etching SiC powder body, titanium dioxide powder, glycerol, stearic acid mix homogeneously, then carry out ball milling, obtain mixture;By mixture, PEPA, isocyanates, poly butylene succinate, organic solvent mix homogeneously,.The present invention, by adding carbofrax material in notacoria polymeric material, improves decay resistance;It addition, by the surface of carborundum is performed etching, and be coated with short grained titanic oxide material, solve the problem that the transit dose of water vapour is excessive, and adhesive force can be improved.

Description

A kind of preparation method of the solar battery back film of acid corrosion-resistant
Technical field
The invention discloses the preparation method of the solar battery back film of a kind of acid corrosion-resistant, belong to high polymer material technology Field.
Background technology
Solar cell industry governs the sternness of international community's economic development bottleneck day by day in current regenerative resource Just developing with speed faster under situation.Under the promotion of international photovoltaic market great potential, the solaode system of various countries Making industry to fall over each other to put into huge fund, expanding production, to strive one seat.China's solar cell industry is except solar battery back film at present Other assemblies all realize production domesticization in addition, and solar battery back film (solar cell backboard film) plays in protection photovoltaic module The effect of cell piece, there is reliable insulating properties, water preventing ability, resistance to ag(e)ing.
Solar cell notacoria is broadly divided into fluorine-containing notacoria and the most fluorine-containing big class of notacoria two.The most fluorine-containing notacoria divides again two-sided containing Fluorine (such as TPT) and one side fluorine-containing (such as TPE) two kinds;The most fluorine-containing notacoria is then many to be combined gluing for multilayer PET by adhesive Form.At present, the use of commercial crystal silicon solar battery assembly requires to be 25 years, and notacoria is as directly connecing with external environment large area The photovoltaic encapsulation material touched, it should possess the resistance to long-term ageing (damp and hot, xeothermic, ultraviolet) of brilliance, resistance to electric insulation, steam resistance Every etc. performance.Therefore, notacoria to meet the solar module environment of 25 years at aspects such as insulation ageing-resistant, resistance to, resistance to aqueous vapors and examines Test.
CN103579396A relates to the technical field of a kind of solaode, especially a kind of solar battery back film.Its Including sealant layer, solar battery cell, waterproof layer, resin bed and organic insulator, sealant layer is provided with solar-electricity Pool unit, sealant layer side is provided with waterproof layer, and opposite side is provided with resin bed, and resin bed is covered with one layer of organic insulator. The open a kind of solar battery back film of CN102738280A, it includes substrate layer and is positioned at the weathering layer on substrate layer surface, at base Another surface configuration of sheet material layers has tackifying resin layer, and described tackifying resin layer uses following method to obtain: (1) melt extrudes: At 90 ~ 320 DEG C, melted adhesion resin is melt extruded to substrate layer surface, form the tackifying resin that thickness is 5 ~ 60 μm Melt films layer;(2) cooling molding: melt films layer is cooled to 40 ~ 180 DEG C, cools down molding;(3) lamination: by 2 ~ 6 kilograms/flat Tackifying resin melt films layer is integrated by the pressure roll of square centimetre with substrate layer pressing.But, these notacorias all there are for a long time After acid corrosion, it may appear that the problem that permeability rate raises.
Summary of the invention
The technical problem to be solved: the back membrane material of solar panel, after long-term acid corrosion, can go out The problem that existing permeability rate raises, is improved its preparation method, is proposed the solar battery back film of a kind of acid corrosion-resistant Preparation method.
Technical scheme:
The preparation method of the solar battery back film of a kind of acid corrosion-resistant, comprises the steps:
1st step, by weight, takes silicon carbide powder 10~20 parts, sodium carbonate 15~30 parts, after mix homogeneously, places In quartz boat, heat temperature raising, insulation, after letting cool, solids dilute hydrochloric acid is washed to constant weight, obtains etching SiC powder body;
2nd step, by etching SiC powder body, titanium dioxide powder 5~10 parts, glycerol 5~10 parts, stearic acid 3~6 parts of mixing Uniformly, then carry out ball milling, obtain mixture;
3rd step, by mixture, PEPA 100~150 parts, isocyanates 10~15 parts, poly butylene succinate 3~6 parts, organic solvent 100~150 parts of mix homogeneously,.
Described PEPA is preferably 10PE27 glycol (PEA), polyadipate ethylene glycol 1 the third two A kind of or the mixture of at least a part of which two kinds in alcohol esterdiol, polyadipate diglycol esterdiol (PDA).
Described isocyanates is preferably l, hexamethylene-diisocyanate (HDI), isophorone diisocyanate (IPDI), benzene The mixture of a kind of or at least a part of which two kinds in dimethylene diisocyanate (XDI).
In the 1st described step, the mean diameter of silicon carbide powder is 200~400 microns.
In the 1st described step, the temperature of intensification is 700~800 DEG C.
In the 1st described step, the concentration of dilute hydrochloric acid is 1wt%.
In the 2nd described step, the mean diameter of titanium dioxide powder is 50~100 microns.
In the 2nd described step, Ball-milling Time is 2 hours.
Beneficial effect
The present invention, by adding carbofrax material in notacoria polymeric material, improves decay resistance;It addition, pass through The surface of carborundum is performed etching, and is coated with short grained titanic oxide material, solve the transit dose of water vapour Excessive problem, and adhesive force can be improved.
Detailed description of the invention
Embodiment 1
The preparation method of solar battery back film, comprises the steps:
1st step, take silicon carbide powder (mean diameter is 200 microns) 10Kg, sodium carbonate 15Kg, after mix homogeneously, place In quartz boat, heat temperature raising, the temperature of intensification is 700 DEG C, insulation, after letting cool, is washed extremely by solids 1wt% dilute hydrochloric acid Constant weight, obtains etching SiC powder body;
2nd step, by etching SiC powder body, titanium dioxide powder (mean diameter is 50 microns) 5Kg, glycerol 5Kg, stearic acid 3Kg mix homogeneously, then carry out ball milling 2 hours, obtain mixture;
3rd step, by mixture, PEPA (10PE27 glycol) 100Kg, isocyanates (l, 6-oneself Diisocyanate) 10Kg, poly butylene succinate 3Kg, organic solvent 100Kg mix homogeneously,.
Embodiment 2
The preparation method of solar battery back film, comprises the steps:
1st step, take silicon carbide powder (mean diameter is 400 microns) 20Kg, sodium carbonate 30Kg, after mix homogeneously, place In quartz boat, heat temperature raising, the temperature of intensification is 800 DEG C, insulation, after letting cool, is washed extremely by solids 1wt% dilute hydrochloric acid Constant weight, obtains etching SiC powder body;
2nd step, by etching SiC powder body, titanium dioxide powder (mean diameter is 100 microns) 10Kg, glycerol 10Kg, hard ester Acid 6Kg mix homogeneously, then carry out ball milling 2 hours, obtain mixture;
3rd step, by mixture, PEPA (10PE27 glycol) 150Kg, isocyanates (l, 6-oneself Diisocyanate) 15Kg, poly butylene succinate 6Kg, organic solvent 150Kg mix homogeneously,.
Embodiment 3
The preparation method of solar battery back film, comprises the steps:
1st step, take silicon carbide powder (mean diameter is 400 microns) 15Kg, sodium carbonate 20Kg, after mix homogeneously, place In quartz boat, heat temperature raising, the temperature of intensification is 750 DEG C, insulation, after letting cool, is washed extremely by solids 1wt% dilute hydrochloric acid Constant weight, obtains etching SiC powder body;
2nd step, by etching SiC powder body, titanium dioxide powder (mean diameter is 50 microns) 7Kg, glycerol 7Kg, stearic acid 5Kg mix homogeneously, then carry out ball milling 2 hours, obtain mixture;
3rd step, by mixture, PEPA (10PE27 glycol) 120Kg, isocyanates (l, 6-oneself Diisocyanate) 12Kg, poly butylene succinate 5Kg, organic solvent 120Kg mix homogeneously,.
Reference examples 1
Difference with embodiment 3 is: silicon carbide powder is without etching.
The preparation method of solar battery back film, comprises the steps:
1st step, by silicon carbide powder (mean diameter is 400 microns) 15Kg, titanium dioxide powder, (mean diameter is 50 micro- Rice) 7Kg, glycerol 7Kg, stearic acid 5Kg mix homogeneously, then carry out ball milling 2 hours, obtain mixture;
2nd step, by mixture, PEPA (10PE27 glycol) 120Kg, isocyanates (l, 6-oneself Diisocyanate) 12Kg, poly butylene succinate 5Kg, organic solvent 120Kg mix homogeneously,.
Reference examples 2
Difference with embodiment 3 is: do not add titanium dioxide powder.
The preparation method of solar battery back film, comprises the steps:
1st step, take silicon carbide powder (mean diameter is 400 microns) 15Kg, sodium carbonate 20Kg, after mix homogeneously, place In quartz boat, heat temperature raising, the temperature of intensification is 750 DEG C, insulation, after letting cool, is washed extremely by solids 1wt% dilute hydrochloric acid Constant weight, obtains etching SiC powder body;
2nd step, by etching SiC powder body, glycerol 7Kg, stearic acid 5Kg mix homogeneously, then carry out ball milling 2 hours, mixed Compound;
3rd step, by mixture, PEPA (10PE27 glycol) 120Kg, isocyanates (l, 6-oneself Diisocyanate) 12Kg, poly butylene succinate 5Kg, organic solvent 120Kg mix homogeneously,.
Performance test
The preparation of notacoria: being coated by above-mentioned composition in the PET base material of 200 microns, concrete coating process is as follows: base material Unreeling through unreeling machine, then automatic charging, compositions is toasted through three sections of drying-plate casees after being coated with on base material, drying-plate case temperature Being set to 120 DEG C, 100 DEG C, 90 DEG C, drying tunnel a length of 10~30m, linear velocity is 5-40m/min, and last rolling machine is received Volume, obtains the solar battery back film that weathering layer thickness is 30 microns, i.e. obtains the solar battery back film of the present invention after baking
Moisture-vapor transmission is tested: according to standard ASTM F 1249, uses TSY-W2 water vapor permeation rate tester to the back of the body Film water vapor transmission rates is tested.
Weatherability is tested: according to standard IS0 4892-2, uses the Q-sun xenon lamp type Ageing machine weatherability to notacoria Test, direct substrate occurs the most visible flavescence, bubbling, records the time.
Adhesive force is tested: according to standard GB/T 9286-1998, uses paint film lattice drawing instrument (to survey the adhesive force of notacoria Examination.
Result is as follows:
From the contrast of embodiment and reference examples 1 it can be seen that after by silicon carbide powder is performed etching, can be more preferable Ground is coated with titanic oxide material, it is possible to reduce the problem that water vapour transit dose is excessive;Contrast by embodiment Yu reference examples 2 It can be seen that the adhesive force with base material can be improved.
Corrosion-resistant test
Being placed in the hydrochloric acid solution of 5% by substrate, temperature is 40 DEG C, soaks 7 days, repeats above-mentioned test after taking-up, and result is such as Under:
As can be seen from the table, after acid corrosion, the increase rate of the water vapour permeability in embodiment is the least Substrate in reference examples, and weathering excellent performance.

Claims (1)

1. the preparation method of the solar battery back film of an acid corrosion-resistant, it is characterised in that comprise the steps:
1st step, takes silicon carbide powder 15kg, sodium carbonate 20kg, after mixing, is positioned in quartz boat, is heated to 750 DEG C, Insulation, after letting cool, washs solids 1wt% dilute hydrochloric acid to constant weight, obtains etching SiC powder body;
2nd step, by etching SiC powder body, titanium dioxide powder 7kg, glycerol 7kg, stearic acid 5kg mixing, ball milling 2h, is mixed Thing;
3rd step, by mixture, 10PE27 glycol 120kg, l, hexamethylene-diisocyanate 12kg, poly-succinic fourth Diol ester 5kg, organic solvent 120kg mix,;
Wherein, silicon carbide powder mean diameter is 400 microns, and titanium dioxide powder mean diameter is 50 microns.
CN201410646788.3A 2014-11-14 2014-11-14 A kind of preparation method of the solar battery back film of acid corrosion-resistant Active CN104465835B (en)

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CN106024945A (en) * 2016-06-15 2016-10-12 李孟平 High-durability solar panel back film
CN106601852A (en) * 2016-11-30 2017-04-26 庞倩桃 High-reflection composite backplane for photovoltaic module
CN106784087A (en) * 2016-12-19 2017-05-31 成都佰思汇信科技有限责任公司 A kind of composite solar battery backboard
CN108192329A (en) * 2017-12-30 2018-06-22 南京陶特思软件科技有限公司 A kind of preparation process of color inhibition foam

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CN102569452A (en) * 2010-10-20 2012-07-11 苏州尚善新材料科技有限公司 Polymer back panel of solar battery assembly and manufacture method of polymer back panel
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Inventor after: Chen Xiangyan

Inventor after: Zhou Ling

Inventor after: Long Haiwei

Inventor after: Chen Lu

Inventor after: Deng Feifeng

Inventor after: Zheng Feifei

Inventor after: Zhuang Xingang

Inventor after: Zeng Biling

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