CN106784087A - A kind of composite solar battery backboard - Google Patents
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- CN106784087A CN106784087A CN201611176751.4A CN201611176751A CN106784087A CN 106784087 A CN106784087 A CN 106784087A CN 201611176751 A CN201611176751 A CN 201611176751A CN 106784087 A CN106784087 A CN 106784087A
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- 239000002131 composite material Substances 0.000 title claims abstract description 8
- 239000000463 material Substances 0.000 claims description 20
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 11
- 239000011737 fluorine Substances 0.000 claims description 11
- 229910052731 fluorine Inorganic materials 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 229910004298 SiO 2 Inorganic materials 0.000 claims 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims 1
- 238000003682 fluorination reaction Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 abstract description 72
- 239000012790 adhesive layer Substances 0.000 abstract description 6
- 230000031700 light absorption Effects 0.000 abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000002105 nanoparticle Substances 0.000 description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 229940096017 silver fluoride Drugs 0.000 description 3
- REYHXKZHIMGNSE-UHFFFAOYSA-M silver monofluoride Chemical compound [F-].[Ag+] REYHXKZHIMGNSE-UHFFFAOYSA-M 0.000 description 3
- 101000969770 Homo sapiens Myelin protein zero-like protein 2 Proteins 0.000 description 2
- 102100021272 Myelin protein zero-like protein 2 Human genes 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- ZKKMHTVYCRUHLW-UHFFFAOYSA-N 2h-pyran-5-carboxamide Chemical group NC(=O)C1=COCC=C1 ZKKMHTVYCRUHLW-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004298 light response Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/85—Protective back sheets
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Abstract
本发明公开了一种复合太阳能电池背板,包括顶层1、基层2和底层3,所述的顶层1和基层2、所述的基层2和底层3之间通过粘结层4粘结,其特征在于:所述的顶层1和基层2的上表面具有金字塔结构5,所述的金字塔结构5的横截面为三角形。该光伏背板其能够减少入射光被反射到空气中的程度,增加光伏组件对光的吸收率,进而提高光伏组件的功率。
The invention discloses a composite solar cell backsheet, comprising a top layer 1, a base layer 2 and a bottom layer 3, the top layer 1 and the base layer 2, the base layer 2 and the bottom layer 3 are bonded by an adhesive layer 4, which It is characterized in that: the upper surfaces of the top layer 1 and the base layer 2 have a pyramid structure 5, and the cross section of the pyramid structure 5 is triangular. The photovoltaic backplane can reduce the degree to which incident light is reflected into the air, increase the light absorption rate of the photovoltaic module, and further increase the power of the photovoltaic module.
Description
技术领域technical field
本发明涉及一种光伏组件,尤其涉及一种光伏组件的光伏背板。The invention relates to a photovoltaic component, in particular to a photovoltaic backplane of the photovoltaic component.
背景技术Background technique
太阳能似乎是一种用之不竭的能源,因此太阳能的相关研究引起了许多注意。太阳能电池便是为了将太阳能直接转换成电能而开发的装置。Solar energy seems to be an inexhaustible source of energy, so research on solar energy has attracted a lot of attention. A solar cell is a device developed to convert solar energy directly into electrical energy.
通常,太阳能模块机械性地支撑太阳能电池,且保护太阳能电池免受环境影响而劣化。太阳能模块通常包括一个刚性且透明的保护前板(例如玻璃)以及一个后板或背板。前板及背板将太阳能电池封装起来,并因此保护太阳能电池免受环境影响而劣化。Generally, the solar module mechanically supports the solar cells and protects the solar cells from environmental degradation. Solar modules typically include a rigid and transparent protective front sheet (eg glass) and a rear or backsheet. The front sheet and the back sheet encapsulate the solar cells and thus protect the solar cells from environmental degradation.
光伏背板位于太阳能电池板的背面,对电池片起保护和支撑作用,具有可靠的绝缘性、阻水性和耐老化性。目前,常规的光伏背板如图1所示,一般具有三层结构。顶层1多使用含氟材料,如PVF、PVDF等,或使用不含氟的EVA材料制成;基层2使用PET材料制成;底层3多使用PVF、PVDF、PTFE等含氟材料制成。顶层和基层、基层和底层之间各有一层粘结层4,将各层粘结在一起,形成平整的整体结构。The photovoltaic backsheet is located on the back of the solar panel, which protects and supports the battery sheet, and has reliable insulation, water resistance and aging resistance. At present, a conventional photovoltaic backplane generally has a three-layer structure as shown in FIG. 1 . The top layer 1 is mostly made of fluorine-containing materials, such as PVF, PVDF, etc., or fluorine-free EVA materials; the base layer 2 is made of PET materials; the bottom layer 3 is mostly made of PVF, PVDF, PTFE and other fluorine-containing materials. There is a layer of bonding layer 4 between the top layer and the base layer, and between the base layer and the bottom layer to bond the layers together to form a flat overall structure.
由于光伏背板的表面为平面结构,大部分垂直的入射光或小角度的入射光会被背板再次反射到空气中,不能够很好的被电池片吸收利用,不利于光伏组件对光的吸收。Since the surface of the photovoltaic backplane is a planar structure, most of the vertical incident light or incident light at a small angle will be reflected into the air again by the backplane, which cannot be well absorbed and utilized by the cells, which is not conducive to the photovoltaic module's light response. absorb.
有鉴于此,目前亟需一种能够改善上述问题的改良式背板。In view of this, there is an urgent need for an improved backplane that can improve the above-mentioned problems.
发明内容Contents of the invention
本发明的目的在于提供一种复合太阳能电池背板,其能够减少入射光被反射到空气中的程度,增加光伏组件对光的吸收率,进而提高光伏组件的功率。The purpose of the present invention is to provide a composite solar battery back sheet, which can reduce the degree of incident light being reflected into the air, increase the light absorption rate of the photovoltaic module, and further increase the power of the photovoltaic module.
一种复合太阳能电池背板,包括顶层、基层和底层,所述的顶层和基层、所述的基层和底层之间通过粘结层粘结,其特征在于:所述的顶层和基层的上表面具有金字塔结构,所述的金字塔结构的横截面为三角形。A composite solar battery back sheet, comprising a top layer, a base layer and a bottom layer, the top layer and the base layer, and the base layer and the bottom layer are bonded by an adhesive layer, and it is characterized in that: the upper surfaces of the top layer and the base layer It has a pyramid structure, and the cross section of the pyramid structure is triangular.
顶层使用含氟材料或不含氟材料制成;基层使用PET材料制成;底层使用含氟材料制成,其中所述的顶层中混合有二氧化硅纳米颗粒,所述的基层混合有碳化硅驻极体颗粒,所述的底层混合有氟化银颗粒。The top layer is made of fluorine-containing material or fluorine-free material; the base layer is made of PET material; the bottom layer is made of fluorine-containing material, wherein the top layer is mixed with silica nanoparticles, and the base layer is mixed with silicon carbide Electret particles, the bottom layer is mixed with silver fluoride particles.
本文所述的“近似等腰三角形”意指任何具有三个顶点,且其中的一个顶点到另外的两个顶点之间的直线距离分别相等的结构。在本发明的横截面为近似等腰三角形的金字塔结构中,其突起的最高点到另外两个顶点之间的直线距离相等,其之间的连线为两条相同的弧线,例如外凸弧线或内凹弧线。The "approximate isosceles triangle" mentioned herein refers to any structure having three vertices, and the straight-line distances from one of the vertices to the other two vertices are respectively equal. In the pyramid structure whose cross section is an approximate isosceles triangle in the present invention, the straight-line distance between the highest point of its protrusion and the other two vertices is equal, and the connecting line between it is two identical arcs, such as convex Arc or concave arc.
当入射光线照射在等腰三角形结构或近似等腰三角形结构的表面时,其会以一定的角度反射回组件内部,反射回组件内部的光线会在玻璃/空气界面再次反射回组件内部,并有部分再次入射到电池片面,并被吸收转换为电能。When the incident light hits the surface of the isosceles triangle structure or the approximate isosceles triangle structure, it will be reflected back to the inside of the module at a certain angle, and the light reflected back to the inside of the module will be reflected back to the inside of the module again at the glass/air interface, and has Part of it is incident again on one side of the battery and is absorbed and converted into electrical energy.
所述的三角形的顶角角度大于或等于90°,且小于或等于138°。The apex angle of the triangle is greater than or equal to 90° and less than or equal to 138°.
在本发明中,三角形的顶角意指金字塔结构的最高点与三角形的另外两个点之间的两条直线连接线之间的夹角。经计算,当顶角大于或等于90°,且小于或等于138°时,电池片对背板反射光的吸收效果最佳。In the present invention, the apex angle of a triangle means the included angle between the highest point of the pyramid structure and two straight connecting lines between the other two points of the triangle. According to calculation, when the apex angle is greater than or equal to 90° and less than or equal to 138°, the absorbing effect of the battery sheet on the reflected light of the back plate is the best.
本发明的有益效果为:能够有效地将入射光再次反射回光伏组件的内部,减少入射光被反射到空气中的程度,增加光伏组件对光的吸收率,进而增加光伏组件的功率。The beneficial effect of the invention is: it can effectively reflect the incident light back to the inside of the photovoltaic module, reduce the degree of the incident light being reflected into the air, increase the light absorption rate of the photovoltaic module, and then increase the power of the photovoltaic module.
附图说明Description of drawings
为了使本发明的上述和其它目的、特征、优点与实施例能更明显易懂,提供附图,其中:In order to make the above and other objects, features, advantages and embodiments of the present invention more comprehensible, the accompanying drawings are provided, wherein:
图1为本发明的实施例1的光伏背板结构图;Fig. 1 is the structural diagram of the photovoltaic backplane of embodiment 1 of the present invention;
图2为使用实施例1的光伏背板的光伏组件的光线反射示意图;2 is a schematic diagram of light reflection of a photovoltaic module using the photovoltaic backplane of Example 1;
图3为本发明的第二个实施例的光伏背板结构图。Fig. 3 is a structural diagram of a photovoltaic backplane according to the second embodiment of the present invention.
附图标记:1-顶层;2-基层;3-底层;4-粘结层;5-金字塔结构;6-玻璃;7-EVA1;8-EVA2;9-光伏背板;10-电池。Reference signs: 1-top layer; 2-base layer; 3-bottom layer; 4-bonding layer; 5-pyramid structure; 6-glass; 7-EVA1; 8-EVA2; 9-photovoltaic backplane; 10-battery.
具体实施方式detailed description
为了使本公开内容的叙述更加详尽与完备,下文针对本发明的实施方面与具体实施例提出了说明性的描述;但这并非是实施或运用本发明具体实施例的唯一形式。以下所公开的各实施例,在有益的情形下可相互组合或取代,也可在一实施例中附加其它的实施例,而无须进一步的记载或说明。In order to make the description of the present disclosure more detailed and complete, the following provides illustrative descriptions of the implementation aspects and specific embodiments of the present invention; but this is not the only form of implementing or using the specific embodiments of the present invention. The embodiments disclosed below can be combined or substituted for each other when beneficial, and other embodiments can also be added to one embodiment without further description or illustration.
在以下描述中,将详细叙述许多特定细节以使读者能够充分理解以下的实施例。然而,可在没有这样的特定细节的情况下实践本发明的实施例。在其它情况下,为简化附图,熟知的结构与装置仅示意性地绘示于图中。In the following description, numerous specific details will be set forth in order to enable readers to fully understand the following embodiments. However, embodiments of the invention may be practiced without such specific details. In other instances, well-known structures and devices are only schematically shown in order to simplify the drawings.
如图1所示,本实施例的光伏背板包括上、中、下三层结构,顶层1和基层2、基层2和底层3之间通过粘结层4粘结,该背板的顶层和基层的上表面具有金字塔结构5,该金字塔结构5的横截面为等腰三角形,该三角形的顶角为138°。As shown in Figure 1, the photovoltaic backboard of this embodiment includes upper, middle and lower three-layer structures, the top layer 1 and the base layer 2, the base layer 2 and the bottom layer 3 are bonded by an adhesive layer 4, the top layer and the bottom layer of the backboard The upper surface of the base layer has a pyramid structure 5 whose cross-section is an isosceles triangle with an apex angle of 138°.
在制作该光伏背板时,首先在将基层2的上表面制作成具有突出的三角形的结构,再将顶层1通过粘结层2,与基层表面紧密粘合在一起。When making the photovoltaic backsheet, firstly, the upper surface of the base layer 2 is made into a protruding triangular structure, and then the top layer 1 is closely bonded to the surface of the base layer through the adhesive layer 2 .
顶层1使用含氟材料或不含氟材料制成;基层2使用PET材料制成;底层3使用含氟材料制成,其中所述的顶层中混合有二氧化硅纳米颗粒,所述的基层混合有碳化硅驻极体颗粒,所述的底层混合有氟化银颗粒。The top layer 1 is made of fluorine-containing material or fluorine-free material; the base layer 2 is made of PET material; the bottom layer 3 is made of fluorine-containing material, wherein the top layer is mixed with silica nanoparticles, and the base layer is mixed with There are silicon carbide electret particles, and the bottom layer is mixed with silver fluoride particles.
图2示出了应用本实施例的光伏背板的光伏组件的光线反射示意图。其中,从上至下包括玻璃6、 EVA1层7、电池10、EVA2层8、光伏背板9,通过理论模拟计算,新背板结构组件较常规组件对光线的吸收增加0.8%左右,对应组件功率增加约0.8%。Fig. 2 shows a schematic diagram of light reflection of a photovoltaic module to which the photovoltaic backsheet of this embodiment is applied. Among them, from top to bottom, it includes glass 6, EVA1 layer 7, battery 10, EVA2 layer 8, and photovoltaic backplane 9. Through theoretical simulation calculations, the absorption of light by the new backplane structure components is about 0.8% higher than that of conventional components. The power increase is about 0.8%.
如图3所示,本实施例光伏背板包括上、中、下三层结构,顶层1和基层2、基层2和底层3之间通过粘结层4粘结,该背板的顶层和基层的上表面具有金字塔结构5,该金字塔结构5的横截面为近似等腰三角形,该近似等腰三角形的一个顶点到另外两个顶点之间为两条相同的内凹弧线;该近似三角形的顶角为90°。As shown in Figure 3, the photovoltaic backsheet of this embodiment includes an upper, middle, and lower three-layer structure. The top layer 1 and the base layer 2, and the base layer 2 and the bottom layer 3 are bonded by an adhesive layer 4. The upper surface of the upper surface has a pyramid structure 5, and the cross section of the pyramid structure 5 is an approximate isosceles triangle, and there are two identical concave arcs between one vertex of the approximate isosceles triangle and the other two vertices; The top angle is 90°.
顶层1使用含氟材料或不含氟材料制成;基层2使用PET材料制成;底层3使用含氟材料制成,其中所述的顶层中混合有二氧化硅纳米颗粒,所述的基层混合有碳化硅驻极体颗粒,所述的底层混合有氟化银颗粒。The top layer 1 is made of fluorine-containing material or fluorine-free material; the base layer 2 is made of PET material; the bottom layer 3 is made of fluorine-containing material, wherein the top layer is mixed with silica nanoparticles, and the base layer is mixed with There are silicon carbide electret particles, and the bottom layer is mixed with silver fluoride particles.
在制作该光伏背板时,首先在将基层2的上表面制作成具有突出的近似三角形的结构,再将顶层1通过粘结层2,与基层表面紧密粘合在一起。When making the photovoltaic backsheet, firstly, the upper surface of the base layer 2 is made into a protruding approximately triangular structure, and then the top layer 1 is closely bonded to the surface of the base layer through the adhesive layer 2 .
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CN103589148A (en) * | 2013-11-21 | 2014-02-19 | 常州回天新材料有限公司 | Preparation method of heat-conducting and insulation solar cell back plate |
CN104465835A (en) * | 2014-11-14 | 2015-03-25 | 无锡中洁能源技术有限公司 | Acid-corrosion-resistant solar cell back film preparing method |
CN205303479U (en) * | 2015-12-07 | 2016-06-08 | 合肥晶澳太阳能科技有限公司 | Increase photovoltaic backplate of photovoltaic module light absorption rate |
CN205428963U (en) * | 2016-03-14 | 2016-08-03 | 张家港协鑫集成科技有限公司 | Solar module and backplate thereof |
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CN103589148A (en) * | 2013-11-21 | 2014-02-19 | 常州回天新材料有限公司 | Preparation method of heat-conducting and insulation solar cell back plate |
CN104465835A (en) * | 2014-11-14 | 2015-03-25 | 无锡中洁能源技术有限公司 | Acid-corrosion-resistant solar cell back film preparing method |
CN205303479U (en) * | 2015-12-07 | 2016-06-08 | 合肥晶澳太阳能科技有限公司 | Increase photovoltaic backplate of photovoltaic module light absorption rate |
CN205428963U (en) * | 2016-03-14 | 2016-08-03 | 张家港协鑫集成科技有限公司 | Solar module and backplate thereof |
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Application publication date: 20170531 |