CN104464997A - High-coercivity NdFeB permanent-magnet material and preparation method thereof - Google Patents

High-coercivity NdFeB permanent-magnet material and preparation method thereof Download PDF

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CN104464997A
CN104464997A CN201410758171.0A CN201410758171A CN104464997A CN 104464997 A CN104464997 A CN 104464997A CN 201410758171 A CN201410758171 A CN 201410758171A CN 104464997 A CN104464997 A CN 104464997A
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powder
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magnet
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CN104464997B (en
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张乔木
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Guangdong Gaohang Intellectual Property Operation Co ltd
Jiangmen Sunny Magnet Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0573Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes obtained by reduction or by hydrogen decrepitation or embrittlement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0576Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together pressed, e.g. hot working
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0577Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together sintered
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • H01F41/0266Moulding; Pressing

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  • Chemical & Material Sciences (AREA)
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  • Inorganic Chemistry (AREA)
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Abstract

The invention discloses a high-coercivity NdFeB permanent-magnet material. Alloy powder for producing the high-coercivity NdFeB permanent-magnet material comprises, by mass, 16-24% of Nd, 0.95-1.12% of B, 0.12-0.19% of Cu, 0.21-0.32% of Co, 0.05-0.13% of Ga, 0.28-0.40% of Nb, 2.1-3.1% of Pr, 0.12-0.25% of Tb and the balance Fe. The high-coercivity NdFeB permanent-magnet material is made from the alloy powder by being added with nano-palladium black, nano-sized titanium and nano-sized titanium nitride by sintering. The high-coercivity NdFeB permanent-magnet material has the advantages that the high-coercivity NdFeB permanent-magnet material is made from magnetic powder different in grain diameter by being added with multiple kinds of activated nanopowder by mixing uniformly through a special sintering process, and NdFeB magnets small in grain size, uniform in grain boundary phase distribution and complete in grain orientation are formed through the process, thereby being higher in coercivity; moreover, high magnetic energy product is guaranteed effectively, and balance between high coercivity and the high magnetic energy product is achieved.

Description

A kind of high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material and preparation method thereof
Technical field
The invention belongs to magnetic functional material field, be specifically related to a kind of high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material and preparation method thereof.
Background technology
Since the people such as nineteen eighty-three Sagawa find neodymium iron boron magnetic body, the magnetic property of its excellence creates highest record at that time, thus declared the birth of third generation rare-earth permanent magnet, theoretical magnetic energy product (BH) can reach 64MGOe (509kJ/m3), laboratory magnetic energy product (BH) has reached 59MGOe (469kJ/m3), and commercial scale can produce the magnet of magnetic energy product (BH) up to 52MGOe (413kJ/m3).But, because the temperature stability of sintered NdFeB magnet is poor, and the raising of stability needs the coercitive improvement of magnet, therefore exploitation has the main target that the sintered magnet of high energy product (BH) and high-coercive force (H i) is also NdFeB researcher.Along with the continuous expansion of application market, the research and development of sintered NdFeB and industrialization speed are very fast, this be other permanent magnetic material incomparable.In recent years to the requirement in miniaturization, lightweight and energy-conserving and environment-protective etc. of computer, Communication Equipment and automobile motor, also will inevitably be more and more higher to the requirement of magnet performance.A kind of low-cost sintered neodymium iron boron and preparation method thereof, application number: 201210068196.9.The rare metal dysprosium of the high cost that the rare metal holmium of this invention low cost substitutes, does not affect the magnetic property of Sintered NdFeB magnet simultaneously, thus reduces the production cost of product., its key technical indexes reaches following parameter: remanent magnetism (Br) 1.18 ~ 1.22 mT; Magnetic induction coercive force (bHc) >=860 kA/m; HCJ (jHc) >=1353 kA/m.Maximum magnetic energy product (BH) max 263 ~ 295 kJ/m3.
Summary of the invention
The object of the invention is to overcome deficiency of the prior art, there is provided a kind of high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material, this high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material, there is higher coercive force, and effectively ensure that its high magnetic energy product, acquisition high-coercive force is balanced with high energy product.
High-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material of the present invention; Alloy powder by following component and mass percent: Nd 16 ~ 24%, B 0.95 ~ 1.12%, Cu 0.12 ~ 0.19%, Co 0.21 ~ 0.32%, Ga 0.05 ~ 0.13%, Nb 0.28 ~ 0.40%, Pr 2.1 ~ 3.1%, Tb 0.12 ~ 0.25%, surplus are Fe; Interpolation nanometer palladium black, nano titanium powder, Nano titanium nitride powder sintering form.
As optimization, this high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material, described nanometer palladium black average grain diameter is 10nm, nano titanium powder average grain diameter is 40nm, nano silicon nitride titanium valve average grain diameter is 60nm.
Prepare the method for this high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material, comprise the following steps:
(1) be Fe proportioning raw material according to mass percent Nd 23.6%, B 1.11%, Cu 0.19%, Co 0.32%, Ga 0.13%, Nb 0.39%, Pr 3.1%, Tb 0.25%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.15 ~ 0.25mm;
(2) by the thin slice in step (1), add hydrogen broken furnace, and within 6 hours, make the quick-fried powder of hydrogen 550 ~ 570 DEG C of dehydrogenations; Then after airflow milling, make the magnetic that particle mean size is 1 ~ 2 μm;
(3) be Fe proportioning raw material according to mass percent Nd 14.2%, B 0.96%, Cu 0.13%, Co 0.22%, Nb 0.30%, Pr 2.6%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.25 ~ 0.35mm;
(4) by the thin slice in step (4), add hydrogen broken furnace, and make the quick-fried powder of hydrogen at 580 ~ 590 DEG C of dehydrogenase 34s hour; Then after airflow milling, make the magnetic that particle mean size is 2.5 ~ 3.5 μm;
(5) magnetic in step (2) and step (4), nanometer palladium black, nano titanium powder, nano silicon nitride titanium valve are mixed for 850:150:4:9:18 joins in mixer in mass ratio, obtain mixed powder;
(6) by the mixed powder orientation in Magnetic field press in step (5), cold isostatic compaction, put into high vacuum sintering furnace 1030 ~ 1065 DEG C sintering 2 hours, after rapid cooling is air-cooled, vacuumize 1100 ~ 1140 DEG C of double sinterings 2 hours, take out through 815 ~ 855 DEG C of temper 3 h and obtain finished product.
The present invention is by the magnetic of different-grain diameter, add various active nanometer powder, mix and formed by special sintering technique sintering,, Grain-Boundary Phase tiny by this technique formation crystal grain is uniformly distributed the neodymium iron boron magnetic body complete with grain orientation, this neodymium iron boron magnetic body has higher coercive force, and effectively ensure that its high magnetic energy product, acquisition high-coercive force is balanced with high energy product.Measure the magnetic property of sample with NIM-10000 type magnetism testing instrument, result is as follows in table 1.
Embodiment
The invention will be further described for embodiment plan given below; but can not be interpreted as it is limiting the scope of the invention; those skilled in the art to nonessential improvement and adjustment more of the present invention, still belong to protection scope of the present invention according to content of the present invention.
Embodiment 1:(1) be Fe proportioning raw material according to mass percent Nd 23.6%, B 1.11%, Cu 0.19%, Co 0.32%, Ga 0.13%, Nb 0.39%, Pr 3.1%, Tb 0.25%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.15 ~ 0.25mm;
(2) by the thin slice in step (1), add hydrogen broken furnace, and within 6 hours, make the quick-fried powder of hydrogen 560 DEG C of dehydrogenations; Then after airflow milling, make the magnetic that particle mean size is 1 ~ 2 μm;
(3) be Fe proportioning raw material according to mass percent Nd 14.2%, B 0.96%, Cu 0.13%, Co 0.22%, Nb 0.30%, Pr 2.6%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.25 ~ 0.35mm;
(4) by the thin slice in step (4), add hydrogen broken furnace, and make the quick-fried powder of hydrogen at 585 DEG C of dehydrogenase 34s hour; Then after airflow milling, make the magnetic that particle mean size is 2.5 ~ 3.5 μm;
(5) get the magnetic 15 kilograms in the magnetic 85 kilograms of step (2), step (4), nanometer palladium black 0.4 kilogram, nano titanium powder 0.9 kilogram, nano silicon nitride titanium valve 1.8 kilograms join in mixer and mix, make nanometer powder uniform adsorption around NdFeB magnetic powder principal phase, obtain mixed powder;
(6) by the mixed powder orientation in Magnetic field press in step (5), cold isostatic compaction, puts into high vacuum sintering furnace 1050 DEG C sintering 2 hours, after rapid cooling is air-cooled, vacuumize 1120 DEG C of double sinterings 2 hours, take out through 845 DEG C of temper 3 h and obtain finished product.
Embodiment 2:(1) be Fe proportioning raw material according to mass percent Nd 23.8%, B 1.11%, Cu 0.19%, Co 0.31%, Ga 0.13%, Nb 0.39%, Pr 3.1%, Tb 0.25%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.15 ~ 0.25mm;
(2) by the thin slice in step (1), add hydrogen broken furnace, and within 6 hours, make the quick-fried powder of hydrogen 550 DEG C of dehydrogenations; Then after airflow milling, make the magnetic that particle mean size is 1 ~ 2 μm;
(3) be Fe proportioning raw material according to mass percent Nd 14.1%, B 0.96%, Cu 0.12%, Co 0.23%, Nb 0.29%, Pr 2.6%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.25 ~ 0.35mm;
(4) by the thin slice in step (4), add hydrogen broken furnace, and make the quick-fried powder of hydrogen at 580 DEG C of dehydrogenase 34s hour; Then after airflow milling, make the magnetic that particle mean size is 2.5 ~ 3.5 μm;
(5) get the magnetic 15 kilograms in the magnetic 85 kilograms of step (2), step (4), nanometer palladium black 0.4 kilogram, nano titanium powder 0.9 kilogram, nano silicon nitride titanium valve 1.8 kilograms join in mixer and mix, obtain mixed powder;
(6) by the mixed powder orientation in Magnetic field press in step (5), cold isostatic compaction, puts into high vacuum sintering furnace 1030 DEG C sintering 2 hours, after rapid cooling is air-cooled, vacuumize 1100 DEG C of double sinterings 2 hours, take out through 815 DEG C of temper 3 h and obtain finished product.
Embodiment 3:(1) be Fe proportioning raw material according to mass percent Nd 23.8%, B 1.05%, Cu 0.19%, Co 0.32%, Ga 0.13%, Nb 0.37%, Pr 3.1%, Tb 0.22%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.15 ~ 0.25mm;
(2) by the thin slice in step (1), add hydrogen broken furnace, and within 6 hours, make the quick-fried powder of hydrogen 570 DEG C of dehydrogenations; Then after airflow milling, make the magnetic that particle mean size is 1 ~ 2 μm;
(3) be Fe proportioning raw material according to mass percent Nd 14.0%, B 0.99%, Cu 0.13%, Co 0.22%, Nb 0.28%, Pr 2.7%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.25 ~ 0.35mm;
(4) by the thin slice in step (4), add hydrogen broken furnace, and make the quick-fried powder of hydrogen at 590 DEG C of dehydrogenase 34s hour; Then after airflow milling, make the magnetic that particle mean size is 2.5 ~ 3.5 μm;
(5) get the magnetic 15 kilograms in the magnetic 85 kilograms of step (2), step (4), nanometer palladium black 0.4 kilogram, nano titanium powder 0.9 kilogram, nano silicon nitride titanium valve 1.8 kilograms join in mixer and mix, obtain mixed powder;
(6) by the mixed powder orientation in Magnetic field press in step (5), cold isostatic compaction, puts into high vacuum sintering furnace 1065 DEG C sintering 2 hours, after rapid cooling is air-cooled, vacuumize 1140 DEG C of double sinterings 2 hours, take out through 855 DEG C of temper 3 h and obtain finished product.

Claims (3)

1. a high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material; It is characterized in that the alloy powder by following component and mass percent:
Nd 16 ~ 24%, B 0.95 ~ 1.12%, Cu 0.12 ~ 0.19%, Co 0.21 ~ 0.32%, Ga 0.05 ~ 0.13%, Nb 0.28 ~ 0.40%, Pr 2.1 ~ 3.1%, Tb 0.12 ~ 0.25%, surplus are Fe; Interpolation nanometer palladium black, nano titanium powder, Nano titanium nitride powder sintering form.
2. ask the high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material described in 1 according to right; It is characterized in that described nanometer palladium black average grain diameter be 10nm, nano titanium powder average grain diameter is 40nm, nano silicon nitride titanium valve average grain diameter is 60nm.
3. prepare a method for high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material described in claim 1 or 2, it is characterized in that comprising the following steps:
(1) be Fe proportioning raw material according to mass percent Nd 23.6%, B 1.11%, Cu 0.19%, Co 0.32%, Ga 0.13%, Nb 0.39%, Pr 3.1%, Tb 0.25%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.15 ~ 0.25mm;
(2) by the thin slice in step (1), add hydrogen broken furnace, and within 6 hours, make the quick-fried powder of hydrogen 550 ~ 570 DEG C of dehydrogenations; Then after airflow milling, make the magnetic that particle mean size is 1 ~ 2 μm;
(3) be Fe proportioning raw material according to mass percent Nd 14.2%, B 0.96%, Cu 0.13%, Co 0.22%, Nb 0.30%, Pr 2.6%, surplus, this raw material is put into vacuum rapid hardening spun furnace, is smelted into the thin slice of thickness between 0.25 ~ 0.35mm;
(4) by the thin slice in step (4), add hydrogen broken furnace, and make the quick-fried powder of hydrogen at 580 ~ 590 DEG C of dehydrogenase 34s hour; Then after airflow milling, make the magnetic that particle mean size is 2.5 ~ 3.5 μm;
(5) magnetic in step (2) and step (4), nanometer palladium black, nano titanium powder, nano silicon nitride titanium valve are mixed for 850:150:4:9:18 joins in mixer in mass ratio, obtain mixed powder;
(6) by the mixed powder orientation in Magnetic field press in step (5), cold isostatic compaction, put into high vacuum sintering furnace 1030 ~ 1065 DEG C sintering 2 hours, after rapid cooling is air-cooled, vacuumize 1100 ~ 1140 DEG C of double sinterings 2 hours, take out through 815 ~ 855 DEG C of temper 3 h and obtain finished product.
CN201410758171.0A 2014-12-11 2014-12-11 A kind of preparation method of high-coercivity neodymium-iron-boronpermanent-magnet permanent-magnet material Active CN104464997B (en)

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CN106205921A (en) * 2016-06-27 2016-12-07 无锡新大力电机有限公司 A kind of high energy product sintered Nd-Fe-B permanent magnetic material and preparation method
CN109627916A (en) * 2018-12-18 2019-04-16 浙江中杭新材料科技有限公司 A kind of preparation method of Sintered NdFeB magnet

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CN106935352B (en) * 2017-03-08 2019-08-16 江苏南方永磁科技有限公司 A kind of complex phase magnetic material and preparation method
CN108831645A (en) * 2018-05-16 2018-11-16 湖南京湘磁业有限公司 A kind of low magnetic energy product high-coercive force nanostructure neodymium iron boron powder and preparation method thereof
CN113096911B (en) * 2021-04-09 2022-11-29 赣州嘉通新材料有限公司 High-performance multilayer sintered neodymium-iron-boron permanent magnet and preparation method thereof

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CN106205921A (en) * 2016-06-27 2016-12-07 无锡新大力电机有限公司 A kind of high energy product sintered Nd-Fe-B permanent magnetic material and preparation method
CN109627916A (en) * 2018-12-18 2019-04-16 浙江中杭新材料科技有限公司 A kind of preparation method of Sintered NdFeB magnet

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