CN104464546A - System for controlling LED display screen to lower LED junction temperature - Google Patents

System for controlling LED display screen to lower LED junction temperature Download PDF

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Publication number
CN104464546A
CN104464546A CN201410558890.8A CN201410558890A CN104464546A CN 104464546 A CN104464546 A CN 104464546A CN 201410558890 A CN201410558890 A CN 201410558890A CN 104464546 A CN104464546 A CN 104464546A
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CN
China
Prior art keywords
led
temperature
led module
controller
alarm
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201410558890.8A
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Chinese (zh)
Inventor
高珺
胡国良
朱霞
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Suzhou Hexinmei Electronic Technology Co Ltd
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Suzhou Hexinmei Electronic Technology Co Ltd
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Priority to CN201410558890.8A priority Critical patent/CN104464546A/en
Publication of CN104464546A publication Critical patent/CN104464546A/en
Withdrawn legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes

Abstract

The invention discloses a system for controlling an LED display screen to lower the LED junction temperature. The LED display screen comprises a plurality of LED box bodies and a control system. Each LED box body comprises a plurality of LED modules. The control system comprises controllers, each LED box body is internally provided with one controller, a fan is arranged on the obverse side of each LED module, a PCB of each LED module is provided with a temperature sensor, and central processors of the controllers are connected with the LED modules, the temperature sensors and the fans and control fan switches at the backs of the LED modules according to received temperature information. The fans at the backs of the LED modules at high starting temperature are switched on in a targeted mode, the fans at the backs of the LED modules not needing cooling are switched off, heat radiation is achieved, and energy is saved.

Description

A kind of system controlling LED display reduction LED junction temperature
Technical field
The invention belongs to electronic apparatus application field, be specifically related to a kind of system controlling LED display reduction LED junction temperature.
Background technology
The reason of LED junction temperature is because the electric energy added all is not converted into luminous energy, but a part transforms into heat energy.The light efficiency of LED only has 100lm/W at present, and its electro-optical efficiency approximately only has about 20 ~ 30%.That is the electric energy of about 70% all becomes heat energy.The generation of LED junction temperature is caused by two factors: 1. the inner photon produced all cannot inject to chip exterior and finally be converted into heat, this part is main, be called that external quantum efficiency only has about 30% because this at present, major part is all converted into heat.2. internal quantum is not high, namely when electronics and hole-recombination, 100% all can not produce photon, be commonly referred to and reduced by the recombination rate of " current leakage " Er Shi PN district charge carrier.Leakage current is multiplied by the power that voltage is exactly this part, be namely converted into heat energy, but this part does not account for principal ingredient, because internal photon efficiency is close to 90% now.LED junction temperature solution: silicones used for packing material for its white light is replaced plastics in the past or organic glass.Replacing encapsulating material can not only solve LED chip heat dissipation problem and more can improve the white light LEDs life-span, really kills two birds with one stone.Nearly all high power white LED product as high-power LED white so all should adopt silicones as the material of encapsulation.Why now silica gel must be adopted as encapsulating material in great power LED? because silica gel to the absorptivity of same wavelength light less than 1%.But epoxy resin, is easy to make light decay serious due to produce aging of this short wavelength light of Long-term absorption later up to 45% to the light absorption of 400-459nm.LED is called as forth generation lighting source or green light source, has the features such as energy-saving and environmental protection, the life-span is long, volume is little, continues to increase and produces consumption, better can solve LED junction temperature problem, facilitate the life of consumer in popularization trend afterwards.
Application number is 201410268725.9, the applying date is the measuring method disclosing a kind of LED junction temperature or LED array average junction temperature for 06 month 16 days in 2014, first formula to be set up to LED junction temperature, the LED light source that small area analysis produces from heating process on junction temperature impact less, thermal resistance between thermostat and LED light source is less, uses thermostat temperature to replace LED junction temperature.Measure the centroid wavelength under different thermostat temperature, set up the relational expression of centroid wavelength and junction temperature.Again according to the centroid wavelength of LED light source under the condition of work of formula and measurement, the junction temperature of LED under condition of work just can be obtained easily.Single of the present invention is demarcated, repetitive measurement.Simple to operate, with peak wavelength method, blue white more similar than method step.Only need conventional opto-electronic testing apparatus.The repeatability that centroid wavelength is measured is high, little for characterizing junction temperature error.Do not contact LED pin.May be used for single LEDs junction temperature measurement, the average junction temperature that also may be used for the array of plurality of LEDs composition is measured, and usable range is wide.
Application number is 201410006434.2, the applying date is the junction temperature observation circuit and the method that within 01 month, within 07th, disclose a kind of high-power LED reliability test in 2014, described circuit comprises: handover module fast, time delay sampling module, self-calibration module, test constant current source module and driving constant current source module, wherein said quick handover module, for carrying out fast shut-off by described driving constant flow module; Described time delay sampling module, for gathering the forward voltage drop that described test constant current source module produces at LED two ends; Described self-calibration module, for LED more to be measured with reference to LED forward voltage at different temperatures, by self-calibration link, eliminates the physical property change that LED to be measured is caused by measuring current, obtains the junction temperature of LED to be measured under fail-test environment.The stable state variations injunction temperature trend that circuit energy Real-Time Monitoring LED of the present invention works, description and assessment for LED module thermal behavior in fail-test provide the Appreciation gist of science.
A kind of measuring method or measurement mechanism of LED junction temperature disclosed in above-mentioned patent is equal, in prior art, also is mostly the methods measured, for how to reduce junction temperature, at present, be difficult to find a kind of effective method or system, especially in field of LED display, temperature is a difficult problem of puzzlement Ge great producer all the time, at present, the mode of the reduction temperature the most generally applied adds fan at power supply place, but, this method also can only reduce the temperature near power supply, for the temperature that LED junction temperature produces, be difficult to effectively scatter and disappear away, therefore, a kind of system of the LED of effectively reducing junction temperature is field of LED display problem demanding prompt solution.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of and control the system that LED display reduces LED junction temperature, solve the problem that field of LED display LED junction temperature in prior art is difficult to reduce.
The present invention is for solving the problems of the technologies described above by the following technical solutions:
A kind of system controlling LED display reduction LED junction temperature, described LED display comprises some LED box and control system, each LED box comprises some LED modules, described control system comprises controller, a controller is all set in each LED box, the back side of each LED module all arranges fan, the pcb board of each LED module is all arranged a temperature sensor, the central processing unit of described controller respectively with LED module, temperature sensor, fan connects, described temperature sensor detects the temperature information of LED module in real time, and be sent to the central processing unit of controller, the work of the central processing unit one side control LED module of controller, on the other hand, according to the temperature information control LED module received fan swicth behind.
Described control system also comprises display, alarm, and the temperature information of described display display LED module, when the temperature of LED module is higher than the alarm temperature value preset, the central processing unit of controller sends alerting signal and controls alarm equipment alarm.
Described alarm comprises sound alarm subsystem and light crossing-signal, and when the temperature of LED module is higher than the alarm temperature value preset, sound alarm subsystem and light crossing-signal send warning message simultaneously.
Described sound alarm subsystem is hummer, and light crossing-signal is three-color LED light.
The central processing unit of described controller adopts fpga chip.
The central processing unit of described controller adopts the fpga chip of the Spartan-6 series of Xilinx company.
Compared with prior art, the present invention has following beneficial effect:
1, by arranging fan and temperature sensor at the back side of each LED module, temperature sensor detects the temperature of LED module in real time, the temperature information that the central processing unit of controller detects according to temperature sensor, the fan at the LED module back side that open temp is high targetedly, the fan at the LED module back side lowered the temperature is not needed to stop, namely can solve heat dissipation problem, again save the energy.
2, display and alarm can make operating personnel or monitor staff observe the temperature information of each LED module more intuitively, serve the effect of emphasis effective monitoring, give warning in advance, avoid occurring further loss, or when going wrong again, can keep in repair targetedly, save maintenance time.
3, Spartan-6 family chip has the optimum balance of low-risk, low cost and low-power consumption, and compared with earlier generations device, not only lower power consumption 42%, performance improves 12% simultaneously.Spartan-6 family chip can meet the requirement of LED display to data rate and precision, meanwhile, reduces the cost of whole LED display.
Accompanying drawing explanation
Fig. 1 is LED display screen system block diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, structure of the present invention and the course of work are described further.
As shown in Figure 1, a kind of system controlling LED display reduction LED junction temperature, described LED display comprises some LED box and control system, each LED box comprises some LED modules, described control system comprises controller, a controller is all set in each LED box, the back side of each LED module all arranges fan, the pcb board of each LED module is all arranged a temperature sensor, the central processing unit of described controller respectively with LED module, temperature sensor, fan connects, described temperature sensor detects the temperature information of LED module in real time, and be sent to the central processing unit of controller, the work of the central processing unit one side control LED module of controller, on the other hand, according to the temperature information control LED module received fan swicth behind.
The central processing unit of this system controller can the fan at the LED module back side that open temp is high targetedly, does not need the fan at the LED module back side lowered the temperature to stop, namely can solve heat dissipation problem, again save the energy.
Principle of work and the course of work of this system are as follows:
Comprise 3 row 3 for a LED box below and arrange LED module, specific works process and the principle of work of this system is described:
First, temperature sensor obtains the temperature information that 3 row 3 arrange LED module, the two-dimensional matrix of a composition 3*3 A 11 A 12 A 13 A 21 A 22 A 23 A 31 A 32 A 33 , Wherein A xyfor the temperature information that LED module is corresponding, x is the line number at LED module place, and y is the row number at LED module place;
Secondly, each element in this two-dimensional matrix and the upper temperature limit threshold value preset compare by the central processing unit of controller, judge that whether each element in this two-dimensional matrix is higher than the upper temperature limit threshold value preset, if higher than upper temperature limit threshold value, the position at this element place is marked, and open fan corresponding to this position, all marks form another two-dimensional matrix, wherein, if the element in matrix is 0, represent the temperature of this position lower than the upper temperature limit threshold value preset, if the element in matrix is 1, represent the temperature of this position higher than the upper temperature limit threshold value preset, such as, A 12and A 33all be greater than the upper temperature limit threshold value preset, then the mark that the first row secondary series in mark matrix and the third line the 4th arrange is put 1, the LED module fan behind LED module of the first row secondary series and the third line the 4th arranged is opened, and the two-dimensional marker matrix after set is 0 1 0 0 0 0 0 0 1 ,
Then, judge that whether the temperature value of the first row secondary series and the third line the 4th row is lower than lowest temperature threshold value, if lower than lowest temperature threshold value, the fan of central processing unit to this position of controller sends stopping steering order, simultaneously by clear for the zone bit of correspondence 0,
Finally, repeat above-mentioned steps, temperature sensor detects the temperature of LED module in real time, and the central processing unit of controller controls the switch of the fan at the corresponding LED module back side in real time.
The method of cyclic query is adopted to compare each element in temperature information matrix and the upper temperature limit threshold value preset.
Described control system also comprises display, alarm, and the temperature information of described display display LED module, when the temperature of LED module is higher than the alarm temperature value preset, the central processing unit of controller sends alerting signal and controls alarm equipment alarm.
Described alarm comprises sound alarm subsystem and light crossing-signal, and when the temperature of LED module is higher than the alarm temperature value preset, sound alarm subsystem and light crossing-signal send warning message simultaneously.
Described sound alarm subsystem is hummer, and light crossing-signal is three-color LED light.
The central processing unit of described controller adopts fpga chip.
The central processing unit of described controller adopts the fpga chip of the Spartan-6 series of Xilinx company.
Spartan-6 family chip has the optimum balance of low-risk, low cost and low-power consumption, and compared with earlier generations device, not only lower power consumption 42%, performance improves 12% simultaneously.Spartan-6 family chip can meet the requirement of LED display to data rate and precision, meanwhile, reduces the cost of whole LED display.

Claims (6)

1. one kind controls the system that LED display reduces LED junction temperature, described LED display comprises some LED box and control system, each LED box comprises some LED modules, described control system comprises controller, it is characterized in that: a controller is all set in each LED box, the back side of each LED module all arranges fan, the pcb board of each LED module is all arranged a temperature sensor, the central processing unit of described controller respectively with LED module, temperature sensor, fan connects, described temperature sensor detects the temperature information of LED module in real time, and be sent to the central processing unit of controller, the work of the central processing unit one side control LED module of controller, on the other hand, according to the temperature information control LED module received fan swicth behind.
2. control LED display according to claim 1 reduces the system of LED junction temperature, it is characterized in that: described control system also comprises display, alarm, the temperature information of described display display LED module, when the temperature of LED module is higher than the alarm temperature value preset, the central processing unit of controller sends alerting signal and controls alarm equipment alarm.
3. control LED display according to claim 2 reduces the system of LED junction temperature, it is characterized in that: described alarm comprises sound alarm subsystem and light crossing-signal, when the temperature of LED module is higher than the alarm temperature value preset, sound alarm subsystem and light crossing-signal send warning message simultaneously.
4. control LED display according to claim 3 reduces the system of LED junction temperature, and it is characterized in that: described sound alarm subsystem is hummer, light crossing-signal is three-color LED light.
5. control LED display according to claim 1 reduces the system of LED junction temperature, it is characterized in that: the central processing unit of described controller adopts fpga chip.
6. control LED display according to claim 5 reduces the system of LED junction temperature, it is characterized in that: the central processing unit of described controller adopts the fpga chip of the Spartan-6 series of Xilinx company.
CN201410558890.8A 2014-10-21 2014-10-21 System for controlling LED display screen to lower LED junction temperature Withdrawn CN104464546A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105845075A (en) * 2016-05-30 2016-08-10 无锡昊瑜节能环保设备有限公司 Energy-saving LED (light emitting diode) panel control system
CN106090670A (en) * 2016-07-28 2016-11-09 佛山市大吉大利科技有限公司 A kind of LED energy-saving illuminating lamp tube with cooling automatically
CN106090841A (en) * 2016-07-28 2016-11-09 佛山市大吉大利科技有限公司 The automatic cool-down method of LED energy-saving illuminating lamp tube and fluorescent tube thereof
CN110570776A (en) * 2019-08-12 2019-12-13 深圳市三彩显示有限公司 Energy-saving RGB-LED display screen

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105845075A (en) * 2016-05-30 2016-08-10 无锡昊瑜节能环保设备有限公司 Energy-saving LED (light emitting diode) panel control system
CN106090670A (en) * 2016-07-28 2016-11-09 佛山市大吉大利科技有限公司 A kind of LED energy-saving illuminating lamp tube with cooling automatically
CN106090841A (en) * 2016-07-28 2016-11-09 佛山市大吉大利科技有限公司 The automatic cool-down method of LED energy-saving illuminating lamp tube and fluorescent tube thereof
CN110570776A (en) * 2019-08-12 2019-12-13 深圳市三彩显示有限公司 Energy-saving RGB-LED display screen
CN110570776B (en) * 2019-08-12 2022-04-01 深圳市三彩显示有限公司 Energy-saving RGB-LED display screen

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Application publication date: 20150325